Automatic mold opening device for an upper press type vulcanizer
Patent Information
- Application Number
- CN202522022621.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0003]目前常用的上压式硫化机大多仍采用人工进行上下料,即需要工人手动将模具推至压板下方,待完成硫化后,需工人将模具拉出并开模,以取出产品,费时费力,且硫化模具温度高、重量沉,劳动强度大,有待改进
本实用新型中,在完成硫化后,启动第一电动缸将下模具推动至托台上,以使第一定位杆和第二定位杆位于对应的托杆的正下方后,启动两个第二电动缸推动两个托杆同时向上移动,即可将上模具顶起,当上模具的后端顶面与挡杆接触后,利用第二电动缸继续推动托杆向上移动,即可使上模具以第一定位杆为圆心进行转动,从而使上模具的前端向上翻转,以增大上模具前端与下模具之间的间距,从而方便操作人员将下模具内的成型产品取出,操作简单方便,大大降低了工人的劳动强度。
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Figure CN224856208U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vulcanizing machine technology, specifically an automatic mold opening device for an upper-pressure vulcanizing machine. Background Technology
[0002] The top-pressure vulcanizing machine is a flat vulcanizing machine, mainly used for the vulcanization and molding of flat products such as flat rubber belts, rubber sheets, and polymers. It belongs to hydraulic machinery, and its main function is to provide the pressure and temperature required for vulcanization. In specific use, after the vulcanizing mold is placed between the processing table and the pressure plate, the hydraulic cylinder is started to drive the pressure plate to move downward to press the vulcanizing mold. Then, the heaters on the pressure plate and the processing table are started to heat the vulcanizing mold.
[0003] Currently, most commonly used top-pressure vulcanizing machines still rely on manual loading and unloading. This requires workers to manually push the mold under the pressure plate. After vulcanization is complete, workers need to pull out the mold and open it to remove the product. This process is time-consuming and labor-intensive. Furthermore, the vulcanizing mold is hot and heavy, resulting in high labor intensity, and needs improvement. Utility Model Content
[0004] The purpose of this invention is to provide an automatic mold opening device for an upper-pressure vulcanizing machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An automatic mold-opening device for an upper-pressure vulcanizing machine includes a processing table. A mounting plate is fixedly connected to the top of the processing table via multiple columns. A hydraulic cylinder is fixedly mounted on the top of the mounting plate. A pressure plate is fixedly connected to the push rod end of the hydraulic cylinder. A first electric cylinder is fixedly mounted on the top of the processing table via a fixing plate. A lower mold is detachably connected to the push rod end of the first electric cylinder. A matching upper mold is mounted on the top of the lower mold. First and second positioning rods are fixedly mounted on both outer walls of the upper mold. A support platform is fixedly connected to the outer wall of the processing table away from the first electric cylinder via a support plate. Two second electric cylinders are symmetrically fixedly mounted on the bottom of the support platform. Support rods are fixedly mounted on the push rod ends of the second electric cylinders. The two support rods are located on both sides of the lower mold. A stop bar is fixedly connected to the top of the support platform via two vertical plates.
[0006] As a further embodiment of this utility model: the outer wall of the first positioning rod is fitted with a first bearing, and the outer wall of the stop rod is fitted with a plurality of second bearings.
[0007] As a further embodiment of this utility model: the top of the support rod is provided with a first positioning groove and a second positioning groove, the first positioning groove being adapted to the first bearing, and the second positioning groove being adapted to the second positioning rod.
[0008] As a further embodiment of this utility model: a plurality of positioning pins are fixedly installed on the top of the lower mold, and springs are sleeved on the outer wall of the positioning pins. Stepped positioning holes are opened at the bottom of the upper mold corresponding to each positioning pin, and the stepped positioning holes are adapted to the positioning pins and springs.
[0009] As a further embodiment of this utility model: a connecting strip is fixedly connected to the push rod end of the first electric cylinder, and the connecting strip is detachably connected to the lower mold by multiple bolts. Multiple first guide rods are slidably installed on the outer wall of the fixed plate, and the first guide rods are fixedly connected to the connecting strip.
[0010] As a further embodiment of this utility model: a second guide rod is slidably installed on the top of the support platform and at the corresponding position of each support rod, and the top end of the second guide rod is fixedly connected to the corresponding support rod.
[0011] As a further embodiment of this utility model: the push rod end of the hydraulic cylinder is fixedly connected to a connecting frame, the pressure plate is fixedly installed at the bottom of the connecting frame, and the outer wall of the column is slidably fitted with guide sleeves, all of which are fixedly connected to the connecting frame.
[0012] Compared with the prior art, the beneficial effects of this utility model are: In this invention, after vulcanization is completed, the first electric cylinder is activated to push the lower mold onto the support platform. After the first and second positioning rods are positioned directly below the corresponding support rods, the two second electric cylinders are activated to push the two support rods upward simultaneously, thus lifting the upper mold. When the rear top surface of the upper mold contacts the stop rod, the second electric cylinders continue to push the support rods upward, causing the upper mold to rotate around the first positioning rod as the center. This causes the front end of the upper mold to flip upward, increasing the distance between the front end of the upper mold and the lower mold, making it easier for operators to remove the molded product from the lower mold. The operation is simple and convenient, greatly reducing the labor intensity of workers. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of an automatic mold-opening device for an upper-pressure vulcanizing machine.
[0014] Figure 2 This is a schematic diagram of the mold opening state of an automatic mold opening device for an upper-pressure vulcanizing machine.
[0015] Figure 3 This is a schematic diagram of the structure of the stop bar in the automatic mold opening device of an upper-pressure vulcanizing machine.
[0016] Figure 4 This is a schematic diagram of the stepped positioning hole in the automatic mold opening device of an upper-pressure vulcanizing machine.
[0017] The components include: processing table 1, column 2, mounting plate 3, hydraulic cylinder 4, connecting frame 5, guide sleeve 6, pressure plate 7, fixing plate 8, first electric cylinder 9, connecting strip 10, first guide rod 11, lower mold 12, upper mold 13, first positioning rod 14, first bearing 15, second positioning rod 16, positioning pin 17, spring 18, stepped positioning hole 19, support plate 20, support platform 21, vertical plate 22, stop bar 23, second bearing 24, second electric cylinder 25, support rod 26, second guide rod 27, first positioning groove 28, and second positioning groove 29. Detailed Implementation
[0018] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0019] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0020] It should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation in the specification, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
[0022] Please see Figures 1-4In this embodiment of the present invention, an automatic mold opening device for an upper-pressure vulcanizing machine includes a processing table 1. A mounting plate 3 is fixedly connected to the top of the processing table 1 via multiple columns 2. A hydraulic cylinder 4 is fixedly installed on the top of the mounting plate 3. A pressure plate 7 is fixedly connected to the push rod end of the hydraulic cylinder 4. Electric heaters are installed inside both the pressure plate 7 and the processing table 1. A first electric cylinder 9 is fixedly installed on the top of the processing table 1 via a fixing plate 8. A lower mold 12 is detachably connected to the push rod end of the first electric cylinder 9. The top of the lower mold 12... The upper mold 13 is fitted with a matching upper mold. The upper mold 13 has a first positioning rod 14 and a second positioning rod 16 fixedly installed on both outer walls. The outer wall of the processing table 1 away from the first electric cylinder 9 is fixedly connected to a support plate 20. Two second electric cylinders 25 are symmetrically fixedly installed at the bottom of the support plate 21. The push rod end of the second electric cylinder 25 is fixedly installed with a support rod 26. The two support rods 26 are located on both sides of the lower mold 12. The top of the support plate 21 is fixedly connected to a stop rod 23 through two vertical plates 22.
[0023] By adopting the above-described scheme, this utility model applies pressure to the upper mold 13 by activating the hydraulic cylinder 4 to push the pressure plate 7 downward, thus pressing the upper mold 13 against the surface of the lower mold 12. The mold is then heated. After vulcanization, the pressure plate 7 is reset, and the first electric cylinder 9 is activated to push the lower mold 12 onto the support platform 21. Once the first positioning rod 14 and the second positioning rod 16 are directly below the corresponding support rod 26, the two second electric cylinders 25 are activated to push the two support rods 26 upward simultaneously, lifting the upper mold 13. When the rear end of the upper mold contacts the stop rod 23, the second electric cylinders 25 continue to push the support rods 26 upward, causing the upper mold 13 to rotate around the first positioning rod 14. This causes the front end of the upper mold 13 to flip upward, increasing the distance between the front end of the upper mold 13 and the lower mold 12, making it easier for operators to remove the molded product from the lower mold 12. The operation is simple and convenient, greatly reducing the labor intensity of workers.
[0024] Specific combination Figure 1-3 In one embodiment of this utility model, a first bearing 15 is sleeved on the outer wall of the first positioning rod 14, and a plurality of second bearings 24 are sleeved on the outer wall of the stop rod 23. By using the first bearing 15 and the second bearings 24, the upper mold 13 can rotate more smoothly around the first positioning rod 14.
[0025] Specific combination Figure 1-3 Based on the previous embodiment, the top of the support rod 26 is provided with a first positioning groove 28 and a second positioning groove 29. The first positioning groove 28 is adapted to the first bearing 15, and the second positioning groove 29 is adapted to the second positioning rod 16.
[0026] By setting the first positioning groove 28 and the second positioning groove 29, the upper mold 13 can be positioned on the support rod 26 to prevent the upper mold 13 from slipping off the two support rods 26 during the lifting and lowering process of the support rod 26.
[0027] Specific combination Figure 4 In one embodiment of the present invention, a plurality of positioning pins 17 are fixedly installed on the top of the lower mold 12, and springs 18 are sleeved on the outer wall of the positioning pins 17. Stepped positioning holes 19 are opened at the bottom of the upper mold 13 corresponding to each positioning pin 17, and the stepped positioning holes 19 are adapted to the positioning pins 17 and springs 18.
[0028] The positioning pin 17 and the stepped positioning hole 19 make it easy to position and install the upper mold 13 on the lower mold 12.
[0029] Specific combination Figure 3 In one embodiment of this utility model, a connecting strip 10 is fixedly connected to the push rod end of the first electric cylinder 9. The connecting strip 10 is detachably connected to the lower mold 12 by multiple bolts. Multiple first guide rods 11 are slidably installed on the outer wall of the fixing plate 8. The first guide rods 11 are fixedly connected to the connecting strip 10 to improve the stability of the movement of the lower mold 12.
[0030] Specific combination Figure 1 In one embodiment of the present invention, a second guide rod 27 is slidably installed on the top of the support platform 21 and at the corresponding position of each support rod 26. The top end of the second guide rod 27 is fixedly connected to the corresponding support rod 26 to improve the stability of the support rod 26 moving up and down.
[0031] Specific combination Figure 1 In one embodiment of this utility model, the push rod end of the hydraulic cylinder 4 is fixedly connected to a connecting frame 5, the pressure plate 7 is fixedly installed at the bottom of the connecting frame 5, and the outer wall of the column 2 is slidably fitted with a guide sleeve 6. The guide sleeve 6 is fixedly connected to the connecting frame 5 to improve the stability of the pressure plate 7 moving up and down. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automatic mold opening device for an upper-pressure vulcanizing machine, characterized in that: The system includes a processing table (1), the top of which is fixedly connected to a mounting plate (3) via multiple columns (2). A hydraulic cylinder (4) is fixedly mounted on the top of the mounting plate (3). A pressure plate (7) is fixedly connected to the push rod end of the hydraulic cylinder (4). A first electric cylinder (9) is fixedly mounted on the top of the processing table (1) via a fixing plate (8). A lower mold (12) is detachably connected to the push rod end of the first electric cylinder (9). A matching upper mold (13) is mounted on the top of the lower mold (12). The outer walls on both sides are fixedly installed with a first positioning rod (14) and a second positioning rod (16). The outer wall of the processing table (1) away from the first electric cylinder (9) is fixedly connected to a support plate (21) through a support plate (20). Two second electric cylinders (25) are symmetrically fixedly installed at the bottom of the support plate (21). The push rod end of the second electric cylinder (25) is fixedly installed with a support rod (26). The two support rods (26) are located on both sides of the lower mold (12). The top of the support plate (21) is fixedly connected with a stop rod (23) through two vertical plates (22).
2. The automatic mold opening device for a top-pressure vulcanizing machine according to claim 1, characterized in that: The outer wall of the first positioning rod (14) is fitted with a first bearing (15), and the outer wall of the stop rod (23) is fitted with a plurality of second bearings (24).
3. The automatic mold opening device for a top-pressure vulcanizing machine according to claim 2, characterized in that: The top of the support rod (26) is provided with a first positioning groove (28) and a second positioning groove (29). The first positioning groove (28) is adapted to the first bearing (15), and the second positioning groove (29) is adapted to the second positioning rod (16).
4. The automatic mold opening device for a top-pressure vulcanizing machine according to claim 1, characterized in that: The top of the lower mold (12) is fixedly installed with multiple positioning pins (17), and the outer wall of the positioning pins (17) is fitted with springs (18). The bottom of the upper mold (13) is provided with stepped positioning holes (19) corresponding to each positioning pin (17), and the stepped positioning holes (19) are adapted to the positioning pins (17) and springs (18).
5. The automatic mold opening device for a top-pressure vulcanizing machine according to claim 1, characterized in that: The push rod end of the first electric cylinder (9) is fixedly connected to a connecting strip (10). The connecting strip (10) is detachably connected to the lower mold (12) by multiple bolts. Multiple first guide rods (11) are slidably installed on the outer wall of the fixing plate (8). The first guide rods (11) are fixedly connected to the connecting strip (10).
6. The automatic mold opening device for a top-pressure vulcanizing machine according to claim 1, characterized in that: The top of the support platform (21) and the corresponding position of each support rod (26) are slidably installed with a second guide rod (27), and the top of the second guide rod (27) is fixedly connected to the corresponding support rod (26).
7. The automatic mold opening device for a top-pressure vulcanizing machine according to claim 1, characterized in that: The push rod end of the hydraulic cylinder (4) is fixedly connected to the connecting frame (5), the pressure plate (7) is fixedly installed at the bottom of the connecting frame (5), and the outer wall of the column (2) is slidably fitted with guide sleeves (6), and the guide sleeves (6) are all fixedly connected to the connecting frame (5).