A carbon fiber badminton racket edge trimming machine

Abstract

The utility model relates to the technical field of badminton racket edge trimmer, and disclose a kind of carbon fiber badminton racket edge trimmer, including base.The carbon fiber badminton racket edge trimmer, by the setting of adjusting mechanism, when edge trimming, power is connected, first electric push rod and second electric push rod are started, first electric push rod and second electric push rod respectively drive the edge trimming cutter head of top in Z axis and X axis direction movement, after adjusting to appropriate position, the servo motor of one side is started again, the screw rod on the output end is rotated by servo motor, and then make the edge trimming cutter head on the limiting slide block of screw rod surface screw thread connection move left and right along screw rod surface, to reach the effect that edge trimming cutter head is adjusted in multiple positions in XYZ axis direction, improve the flexibility of equipment in modification process, without manual operation, using mechanical instead of manual operation greatly improves the efficiency of workpiece edge trimming.

Description

Technical Field

[0001] This utility model relates to the field of badminton racket trimming machine technology, and in particular to a carbon fiber badminton racket trimming machine. Background Technology

[0002] Carbon fiber badminton rackets are primarily manufactured using internal foaming molding technology. During the molding process, excess cured resin and carbon fiber material are generated at the joint between the upper and lower molds, resulting in burrs or flash.

[0003] Currently, most manufacturers rely on operators to manually trim the frames using handheld grinders or files. This method has significant drawbacks:

[0004] 1. Manual operation cannot guarantee the uniformity of trimming force, angle and depth, resulting in asymmetry around the frame and affecting the dynamic balance and feel of the racket.

[0005] 2. Repairing a racket takes a long time, becoming a bottleneck in the production process.

[0006] 3. Improper handling can easily damage the frame, leading to exposure of the carbon fiber layer or even structural damage, resulting in defective or even scrap products. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] The purpose of this utility model is to provide a carbon fiber badminton racket trimming machine, which solves the problems mentioned in the background art, such as the inability of manual operation to guarantee the uniformity of trimming force, angle and depth, resulting in asymmetry around the racket frame, affecting the dynamic balance performance and feel of the racket, the long time required to trim a racket, becoming a bottleneck process in the production process, and the easy damage to the racket frame body due to improper operation, leading to exposure of the carbon fiber layer or even structural damage, resulting in defective or even scrap products.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution: a carbon fiber badminton racket trimming machine, comprising a base, a vertical plate fixedly connected to one edge of the top surface of the base, a rotating clamping mechanism mounted on the upper surface of the vertical plate, a stand fixedly connected to the other edge of the top surface of the base, an adjusting mechanism slidably connected to the surface of the stand, the rotating clamping mechanism including a drive motor mounted on the upper surface of the stand, a fixed plate fixedly connected to the output end of the drive motor, a left clamp fixedly connected to the inner wall of the fixed plate, a threaded hole on one side of the fixed plate, a threaded rod threadedly connected inside the threaded hole, a rotating shaft rotatably connected to the end of the threaded rod, and a right clamp fixedly connected to one side of the rotating shaft. The adjustment mechanism includes a lifting plate slidably connected to the surface of the upright frame. A first electric push rod is fixedly connected to the bottom of the lifting plate. Two extension plates are fixedly connected to one side of the lifting plate. A positioning rod is fixedly connected inside the extension plate. A fixed seat is slidably connected to the surface of the positioning rod. A second electric push rod is fixedly connected to one side of the fixed seat. A limit slide rail is fixedly connected to the lower surface of the fixed seat. A lead screw is installed inside the limit slide rail. A servo motor is fixedly connected to one side of the lead screw. A limit slider is threadedly connected to the surface of the lead screw. A heat dissipation box is fixedly connected to one side of the limit slider. A rotary motor is installed inside the heat dissipation box. A trimming cutter head is fixedly connected to the output end of the rotary motor.

[0011] As a further embodiment of this utility model, a wedge-shaped locking groove is provided on one side of the left and right clamps. A workpiece is inserted into the inside of the wedge-shaped locking groove. The wedge-shaped locking groove serves to clamp and fix the workpiece.

[0012] As a further embodiment of this utility model, a support plate is threadedly connected to the bottom of the drive motor. The support plate is installed on the upper surface of the upright plate, and the support plate serves to support the drive motor.

[0013] As a further embodiment of this utility model, one side of both the first electric push rod and the second electric push rod is electrically connected to a battery via a power cord. The battery is mounted on its surface, and the battery provides continuous power supply.

[0014] As a further embodiment of this utility model, one side of the first electric push rod, the second electric push rod, the servo motor, and the rotary motor are all electrically connected to a PLC controller via power lines. The PLC controller is installed on the upper surface of the upright plate, and through the setting of the PLC controller, it plays the role of controlling the opening and closing of the first electric push rod, the second electric push rod, the servo motor, and the rotary motor.

[0015] As a further embodiment of this utility model, a collection chamber is attached to the center of the surface of the base. The collection chamber is installed directly below the workpiece, and the collection chamber serves to collect waste materials.

[0016] As a further embodiment of this utility model, handles are fixedly connected to both sides of the surface of the collection chamber, and anti-slip sleeves are fitted onto the surface of the handles, thereby achieving the function of preventing slippage.

[0017] (III) Beneficial Effects

[0018] This utility model provides a carbon fiber badminton racket trimming machine, which has the following beneficial effects:

[0019] 1. This carbon fiber badminton racket trimming machine, through the setting of the adjustment mechanism, when trimming, connects the power supply and starts the first and second electric push rods. The first and second electric push rods drive the trimming cutter head at the top to move in the Z and X axes respectively. After adjusting to the appropriate position, the servo motor on one side is started. The servo motor drives the lead screw on the output end to rotate, thereby causing the trimming cutter head on the limit slider connected to the threaded surface of the lead screw to move left and right along the surface of the lead screw. This achieves the effect of multi-position adjustment of the trimming cutter head in the XYZ axis directions, improving the flexibility of the equipment in the modification process. It eliminates the need for manual operation, using machinery to replace manual operation, and greatly improves the efficiency of trimming the processed parts.

[0020] 2. This carbon fiber badminton racket trimming machine, through the setting of a rotating clamping mechanism, allows the workpiece to be placed in the middle of the left and right clamps during use. Then, the threaded rod on the right clamp is rotated, and the threaded rod drives the right clamp on the same side of the rotating shaft to move until the wedge-shaped locking groove on the right clamp firmly clamps and fixes the workpiece in the middle. With the help of the drive motor on the fixed plate on one side, the fixed workpiece can be flipped over. This eliminates the tedious steps of disassembling, flipping and reinstalling the workpiece after trimming one side, and reduces the workload of the workers. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model;

[0023] Figure 3 This is a schematic diagram of the collection chamber structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the rotating clamping mechanism of this utility model.

[0025] In the diagram: 1. Base; 2. Vertical plate; 3. Rotary clamping mechanism; 301. Drive motor; 302. Fixed plate; 303. Left chuck; 304. Threaded rod; 305. Rotating shaft; 306. Right chuck; 4. Stand; 5. Adjustment mechanism; 501. Lifting plate; 502. First electric push rod; 503. Extension plate; 504. Positioning rod; 505. Fixed seat; 506. Second electric push rod; 507. Limiting slide rail; 508. Lead screw; 509. Servo motor; 510. Limiting slider; 511. Heat dissipation box; 512. Rotary motor; 513. Trimming cutter head; 6. Workpiece; 7. Support plate; 8. Battery; 9. PLC controller; 10. Collection bin; 11. Handle. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] Example 1

[0028] Please see Figures 1 to 4This utility model provides a technical solution: a carbon fiber badminton racket trimming machine, including a base 1, a collection chamber 10 overlapping the center of the surface of the base 1, the collection chamber 10 being installed directly below the workpiece 6, a vertical plate 2 fixedly connected to one edge of the top surface of the base 1, and a rotating clamping mechanism 3 installed on the upper surface of the vertical plate 2. The rotating clamping mechanism 3 solves the tedious step of disassembling, flipping, and reinstalling the workpiece 6 after trimming one side, reducing the workload of the workers. A stand 4 fixedly connected to the other edge of the top surface of the base 1, and an adjustment mechanism 5 slidably connected to the surface of the stand 4. The adjustment mechanism 5 allows for multi-axis trimming of the trimming head 513 in the XYZ axes. The position adjustment improves the flexibility of the equipment during the modification process, eliminating the need for manual operation and replacing manual operation with machinery, which greatly improves the efficiency of trimming the workpiece 6. The rotating clamping mechanism 3 includes a drive motor 301 mounted on the upper surface of the vertical plate 2. The bottom of the drive motor 301 is threadedly connected to a support plate 7, which is mounted on the upper surface of the vertical plate 2. The output end of the drive motor 301 is fixedly connected to a fixing plate 302. A left chuck 303 is fixedly connected to the inner wall of the fixing plate 302. A wedge-shaped locking groove is opened on one side of the left chuck 303 and the right chuck 306. The workpiece 6 is inserted into the inside of the wedge-shaped locking groove. A threaded hole is opened on one side of the fixing plate 302. A threaded rod 304 is threadedly connected to the end of the threaded rod 304, and a rotating shaft 305 is rotatably connected to the end of the rotating shaft 304. A right chuck 306 is fixedly connected to one side of the rotating shaft 305. The adjusting mechanism 5 includes a lifting plate 501 slidably connected to the surface of the upright 4. A first electric push rod 502 is fixedly connected to the bottom of the lifting plate 501. A battery 8 is electrically connected to one side of both the first electric push rod 502 and the second electric push rod 506 via a power cord. The battery 8 is mounted on its surface. Two extension plates 503 are fixedly connected to one side of the lifting plate 501. A positioning rod 504 is fixedly connected inside the extension plate 503. A fixed seat 505 is slidably connected to the surface of the positioning rod 504. A second electric... The push rod 506, the first electric push rod 502, the second electric push rod 506, the servo motor 509, and the rotary motor 512 are all electrically connected to a PLC controller 9 via power lines. The PLC controller 9 is installed on the upper surface of the upright plate 2. The lower surface of the fixed base 505 is fixedly connected to a limit slide rail 507. A lead screw 508 is installed inside the limit slide rail 507. A servo motor 509 is fixedly connected to one side of the lead screw 508. A limit slider 510 is threadedly connected to the surface of the lead screw 508. A heat dissipation box 511 is fixedly connected to one side of the limit slider 510. A rotary motor 512 is installed inside the heat dissipation box 511. A trimming cutter head 513 is fixedly connected to the output end of the rotary motor 512.

[0029] Furthermore, handles 11 are fixedly connected to both sides of the surface of the collection chamber 10. The handles 11 facilitate the handling of the collection chamber 10. The surface of the handles 11 is covered with anti-slip sleeves, which improve the anti-slip performance of the handles 11.

[0030] In this invention, the working steps of the device are as follows:

[0031] First step: When trimming, turn on the power and start the first electric push rod 502 and the second electric push rod 506. The first electric push rod 502 and the second electric push rod 506 respectively drive the trimming cutter head 513 at the top to move in the Z-axis and X-axis directions. After adjusting to the appropriate position, start the servo motor 509 on one side. The servo motor 509 drives the lead screw 508 on the output end to rotate, thereby causing the trimming cutter head 513 on the limit slider 510 threaded on the surface of the lead screw 508 to move left and right along the surface of the lead screw 508.

[0032] The second step: During use, place the workpiece 6 in the middle of the left chuck 303 and the right chuck 306. Then rotate the threaded rod 304 on the right chuck 306. The threaded rod 304 passes through a rotating shaft 305 on one side and, driven by the rotating shaft 305, moves the right chuck 306 on one side of the rotating shaft 305 until the wedge-shaped locking groove on one side of the right chuck 306 firmly clamps and fixes the workpiece 6 in the middle. With the help of the drive motor 301 on the fixing plate 302 on one side, the fixed workpiece 6 can be rotated. It should be noted that the device structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical principle of this design, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art can clearly understand the specific details of its power mechanism, power supply system and control system. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0033] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A carbon fiber badminton racket trimming machine, comprising a base (1), characterized in that: A vertical plate (2) is fixedly connected to one edge of the top surface of the base (1), and a rotating clamping mechanism (3) is installed on the upper surface of the vertical plate (2). A stand (4) is fixedly connected to the other edge of the top surface of the base (1), and an adjustment mechanism (5) is slidably connected to the surface of the stand (4). The rotating clamping mechanism (3) includes a drive motor (301) mounted on the upper surface of the upright plate (2). The output end of the drive motor (301) is fixedly connected to a fixed plate (302). A left clamp (303) is fixedly connected to the inner wall of the fixed plate (302). A threaded hole is opened on one side of the fixed plate (302). A threaded rod (304) is threaded inside the threaded hole. A rotating shaft (305) is rotatably connected to the end of the threaded rod (304). A right clamp (306) is fixedly connected to one side of the rotating shaft (305). The adjustment mechanism (5) includes a lifting plate (501) slidably connected to the surface of the upright (4). A first electric push rod (502) is fixedly connected to the bottom of the lifting plate (501). Two extension plates (503) are fixedly connected to one side of the lifting plate (501). A positioning rod (504) is fixedly connected inside the extension plate (503). A fixed seat (505) is slidably connected to the surface of the positioning rod (504). A second electric push rod (506) is fixedly connected to one side of the fixed seat (505). A limiting slide rail (507) is fixedly connected to the lower surface of the slide rail (507). A lead screw (508) is installed inside the limiting slide rail (507). A servo motor (509) is fixedly connected to one side of the lead screw (508). A limiting slider (510) is threadedly connected to the surface of the lead screw (508). A heat dissipation box (511) is fixedly connected to one side of the limiting slider (510). A rotary motor (512) is installed inside the heat dissipation box (511). A trimming cutter head (513) is fixedly connected to the output end of the rotary motor (512).

2. The carbon fiber badminton racket trimming machine according to claim 1, characterized in that: The left chuck (303) and the right chuck (306) have wedge-shaped locking grooves on one side, and a machined part (6) is inserted into the inside of the wedge-shaped locking grooves.

3. The carbon fiber badminton racket trimming machine according to claim 1, characterized in that: The bottom of the drive motor (301) is threadedly connected to a support plate (7), which is mounted on the upper surface of the upright plate (2).

4. The carbon fiber badminton racket trimming machine according to claim 1, characterized in that: One side of the first electric push rod (502) and the second electric push rod (506) is electrically connected to a battery (8) via a power line, and the battery (8) is mounted on its surface.

5. A carbon fiber badminton racket trimming machine according to claim 1, characterized in that: The first electric push rod (502), the second electric push rod (506), the servo motor (509) and the rotary motor (512) are all electrically connected to a PLC controller (9) via power lines on one side, and the PLC controller (9) is installed on the upper surface of the upright plate (2).

6. The carbon fiber badminton racket trimming machine according to claim 1, characterized in that: A collection chamber (10) is attached to the middle of the surface of the base (1), and the collection chamber (10) is installed directly below the workpiece (6).

7. A carbon fiber badminton racket trimming machine according to claim 6, characterized in that: Handles (11) are fixedly connected to both sides of the surface of the collection chamber (10), and anti-slip sleeves are fitted onto the surface of the handles (11).

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