A desk chair leg production stamping device
Patent Information
- Application Number
- CN202522416810.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0003]当前,操作人员需先将塑料坯料放置在冲压模具的定位区域,启动设备完成一次冲压成型作业,待冲压动作结束后,通过下模具内的推料装置将成型的支腿从下模具中推出,随后,操作人员再手动将新的塑料坯料放入模具定位区,重复上述冲压流程,在取料过程中,冲压装置处于复位待机状态,从而会降低加工效率
第一、本实用新型,通过在旋转台上安装多个下模具,在一个下模具进行冲压工作时,在此过程中能够将上一个工作结束的下模具内的支腿取出,同时进行新坯料放置操作,利用调节组件来带动旋转台转动,可以持续调整下模具的位置,因此,消除了传统单一下模具在取放料过程中设备的停工等待时间,使冲压装置的核心部件能够持续处于有效作业状态,操作人员仅需在非冲压工位进行取放料操作,提升了设备的单位时间产出;
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Figure CN224856228U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of stamping equipment technology, and specifically relates to a stamping device for producing table and chair legs. Background Technology
[0002] Plastic tables and chairs are furniture made primarily of plastic. They have many advantages, such as being lightweight and easy to move, making them ideal for use in various settings such as homes, schools, restaurants, and outdoor leisure areas. The legs of plastic tables and chairs are key components that support the entire table and chair, and they have high requirements for structural strength, dimensional accuracy, and appearance quality. Stamping equipment plays an important role in the production of plastic table and chair legs. Through the stamping process of the stamping equipment, plastic blanks can be quickly and efficiently processed into leg shapes that meet design requirements.
[0003] Currently, the operator must first place the plastic blank in the positioning area of the stamping die, start the equipment to complete one stamping operation, and after the stamping action is completed, push the formed support leg out of the lower die through the pusher device in the lower die. Then, the operator manually puts the new plastic blank into the die positioning area and repeats the above stamping process. During the material removal process, the stamping device is in a reset standby state, which will reduce the processing efficiency. Utility Model Content
[0004] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a stamping device for producing table and chair legs, so as to solve the problems in the background art.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A stamping device for producing table and chair legs includes a base, a frame fixedly connected to the top of the base, a cylinder fixedly connected to the top of the frame, an upper die fixedly connected to the output end of the cylinder, an adjustment component on one side of the base, a rotary table rotatably connected to the base via the adjustment component, a side of the frame passing through the rotary table, lower dies fixedly connected to both sides of the top of the rotary table, the upper die and the lower die being adapted to each other, sliding legs fixedly connected to both sides of the bottom of the rotary table, a marking block fixedly connected to one side of each sliding leg, an infrared sensor on the side of the frame away from the adjustment component, and a positioning mechanism on the side of the infrared sensor.
[0006] As a preferred technical solution, the adjustment component includes a fixing plate, which is fixedly connected to one side of the machine base. A first motor is fixedly connected to the top of the fixing plate, and a transmission gear is fixedly connected to the output end of the first motor. A transmission gear ring is fixedly connected to the periphery of the rotary table, and the transmission gear meshes with the transmission gear ring.
[0007] As a preferred technical solution, a pulley is installed at the bottom of the sliding leg, and an annular groove is formed at the top of the base, with the pulley slidably connected inside the annular groove.
[0008] As a preferred technical solution, the positioning mechanism includes a positioning frame, which is fixedly connected to both sides of the sliding leg. A positioning rod is inserted into the inside of the positioning frame. A sliding plate is fixedly connected to one side of the positioning rod. A second motor is fixedly connected to one side of the base. A screw is fixedly connected to the output end of the second motor. The sliding plate is threadedly connected to the outer surface of the screw. A mounting bracket is fixedly connected to one side of the frame. One side of the screw is rotatably connected to the mounting bracket. Sliding rods are fixedly connected to both sides of the mounting bracket located on the screw. The sliding plate is slidably connected to the sliding rods.
[0009] As a preferred technical solution, a through hole is provided in the middle of the rotary table, and one side of the frame passes through the through hole.
[0010] In summary, the present invention has the following main advantages: First, this utility model, by installing multiple lower dies on a rotary table, allows the support legs of the previous lower die to be removed during the stamping process while a stamping operation is being performed on one lower die, and simultaneously allows for the placement of new blanks. By using an adjustment component to drive the rotary table to rotate, the position of the lower die can be continuously adjusted. Therefore, it eliminates the downtime waiting time of the equipment during the material handling process of a traditional single lower die, enabling the core components of the stamping device to be continuously in an effective working state. Operators only need to perform material handling operations at non-stamping stations, thereby increasing the output per unit time of the equipment. Secondly, by setting up sliding legs, marking blocks, infrared sensors, and positioning mechanisms, this utility model can quickly fix the rotary table after the lower mold completes the position switching driven by the rotary table, avoiding the rotary table from shaking or displacing due to force during the stamping process, ensuring the alignment accuracy of the upper and lower molds, and reducing product defects caused by positioning deviations. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a bottom view schematic diagram of the base structure of this utility model; Figure 3 This is a utility model Figure 2 A magnified structural diagram at point A; Figure 4 This is a schematic diagram of a partial connection structure between the sliding leg and the base of this utility model.
[0012] Reference numerals in the attached drawings: 1. Base; 2. Frame; 3. Cylinder; 4. Upper mold; 5. Rotary table; 6. Lower mold; 7. Adjustment assembly; 71. Fixing plate; 72. First motor; 73. Transmission gear; 74. Transmission gear ring; 8. Sliding leg; 9. Pulley; 10. Annular groove; 11. Marking block; 12. Infrared sensor; 13. Positioning mechanism; 131. Positioning frame; 132. Positioning rod; 133. Slide plate; 134. Second motor; 135. Screw; 136. Slide rod; 137. Mounting bracket; 14. Through hole. Detailed Implementation
[0013] Example
[0014] refer to Figures 1 to 4 This embodiment describes a stamping device for producing table and chair legs, comprising a base 1. A frame 2 is fixedly connected to the top of the base 1, and a cylinder 3 is fixedly connected to the top of the frame 2. An upper die 4 is fixedly connected to the output end of the cylinder 3. An adjustment component 7 is provided on one side of the base 1, and a rotary table 5 is rotatably connected to the base 1 via the adjustment component 7. One side of the frame 2 passes through the rotary table 5, and lower dies 6 are fixedly connected to both sides of the top of the rotary table 5. It should be noted that the lower die 6 is equipped with a pushing device, which can be an electric push rod, push plate, or other structure, to achieve the purpose of unloading the stamped material. This is a common structure in the prior art and is not an innovation of this solution, so it will not be elaborated further here. The upper mold 4 and the lower mold 6 are adapted to each other. Sliding legs 8 are fixedly connected to both sides of the bottom end of the rotary table 5. A marking block 11 is fixedly connected to one side of the sliding leg 8. An infrared sensor 12 is provided on the side of the frame 2 away from the adjustment component 7. A positioning mechanism 13 is provided on one side of the infrared sensor 12. During operation, the adjustment component 7 drives the rotary table 5 to rotate, so that the lower mold 6 is moved directly below the upper mold 4. The positioning mechanism 13 fixes the rotary table 5. The cylinder 3 drives the upper mold 4 to press down to complete the stamping. After that, the positioning mechanism 13 is released, and the adjustment component 7 drives the rotary table 5 to rotate, so that the other lower mold 6 is moved below the upper mold 4. At the same time, the operator can pick up and put down the material in the support leg of the upper lower mold 6.
[0015] refer to Figure 1 The adjustment component 7 includes a fixed plate 71, which is fixedly connected to one side of the machine base 1. A first motor 72 is fixedly connected to the top of the fixed plate 71, and a transmission gear 73 is fixedly connected to the output end of the first motor 72. A transmission gear ring 74 is fixedly connected to the periphery of the rotary table 5, and the transmission gear 73 meshes with the transmission gear ring 74. By setting the adjustment component 7, when it is necessary to rotate the rotary table 5 to adjust the position of the lower mold 6, the first motor 72 is started, the transmission gear 73 rotates, thereby driving the transmission gear ring 74 and the rotary table 5 to rotate together, so as to adjust the position of the lower mold 6. The position switching is convenient and quick, and more accurate and labor-saving than manual adjustment.
[0016] refer to Figure 4 The bottom end of the sliding leg 8 is equipped with a pulley 9, and the top end of the base 1 is provided with an annular groove 10. The pulley 9 is slidably connected inside the annular groove 10. When the rotating table 5 rotates, the pulley 9 slides in the annular groove 10, which makes the rotating table 5 rotate smoothly, reduces the friction when the rotating table 5 rotates, and makes the rotation smoother and less strenuous.
[0017] refer to Figure 2-3 The positioning mechanism 13 includes a positioning frame 131, which is fixedly connected to both sides of the sliding leg 8. A positioning rod 132 is inserted into the interior of the positioning frame 131. A sliding plate 133 is fixedly connected to one side of the positioning rod 132. A second motor 134 is fixedly connected to one side of the base 1. A screw 135 is fixedly connected to the output end of the second motor 134. The sliding plate 133 is threaded onto the outer surface of the screw 135. A mounting bracket 137 is fixedly connected to one side of the frame 2. One side of the screw 135 is rotatably connected to the mounting bracket 137. The mounting bracket 137 is located on both sides of the screw 135. All are fixedly connected to slide rods 136, and the slide plate 133 is slidably connected to the slide rods 136. By setting a positioning mechanism 13, when the rotary table 5 rotates to the designated position, the infrared sensor 12 senses the marker block 11, and the second motor 134 drives the screw 135 to rotate. When the screw 135 rotates, the slide plate 133 will move along the screw 135 and the slide rods 136 on both sides, driving the positioning rod 132 to move, so that the positioning rod 132 is inserted into the positioning frame 131 to fix the rotary table 5. After the stamping is completed, the motor reverses, the positioning rod 132 is pulled out, and the rotary table 5 can continue to rotate, fixing the rotary table 5 so that it will not shake during stamping and ensuring stamping accuracy.
[0018] refer to Figure 1 The rotating table 5 has a through hole 14 in the middle, and one side of the frame 2 passes through the through hole 14. By setting the through hole 14, since the frame 2 passes through the through hole 14, the rotation of the rotating table 5 is not affected when the rotating table 5 rotates.
[0019] Operating principle and advantages: The first motor 72 drives the transmission gear 73 to rotate. The transmission gear 73 meshes with the transmission gear ring 74 on the periphery of the rotary table 5, thereby driving the rotary table 5 to rotate. During the rotation of the rotary table 5, the pulley 9 on the bottom sliding leg 8 slides in the annular groove 10 at the top of the machine base 1, ensuring the smooth movement of the rotary table 5. When the rotary table 5 moves the lower mold 6 directly below the upper mold 4, the marker block 11 on one side of the sliding leg 8 is detected by the infrared sensor 12 on the frame 2. The infrared sensor 12 then transmits a signal to the central control system, and the positioning mechanism 13 starts to operate. The second motor 134 drives the screw 135 to rotate. Since the sliding plate 133 is threadedly connected to the screw 135 and slidably connected to the sliding rods 136 on both sides, the sliding plate 133 drives the positioning rod 132 to move towards the positioning frame 131. Finally, the positioning rod 132 inserts into the positioning grooves on both sides of the sliding leg 8. Within the positioning frame 131, the rotary table 5 is firmly fixed. Then, the cylinder 3 at the top of the frame 2 drives the upper mold 4 to move downward, cooperating with the lower mold 6 to complete the stamping and forming of the plastic blank. After stamping, the cylinder 3 drives the upper mold 4 to reset, the second motor 134 in the positioning mechanism 13 reverses, the screw 135 drives the slide plate 133 and the positioning rod 132 to retract, the positioning rod 132 is pulled out from the positioning frame 131, the rotary table 5 is released from fixation, and then the adjusting component 7 drives the rotary table 5 to rotate again, rotating the lower mold 6, which has a new blank already placed, to directly below the upper mold 4, repeating the above positioning and stamping process. At the same time, the operator can operate the lower mold 6 that has completed the stamping, push out the formed support leg, and then put in a new plastic blank to prepare for the next stamping, avoiding the waiting time of traditional single mold stamping and greatly improving production efficiency.
Claims
1. A stamping device for producing table and chair legs, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a frame (2), the top of the frame (2) is fixedly connected to a cylinder (3), the output end of the cylinder (3) is fixedly connected to an upper mold (4), an adjustment component (7) is provided on one side of the base (1), a rotating platform (5) is rotatably connected to the base (1) via the adjustment component (7), one side of the frame (2) passes through the rotating platform (5), the top two sides of the rotating platform (5) are fixedly connected to a lower mold (6), the upper mold (4) and the lower mold (6) are adapted to each other, the bottom two sides of the rotating platform (5) are fixedly connected to sliding legs (8), one side of the sliding legs (8) is fixedly connected to a marker block (11), the side of the frame (2) away from the adjustment component (7) is provided with an infrared sensor (12), and one side of the infrared sensor (12) is provided with a positioning mechanism (13).
2. The table and chair leg production stamping device according to claim 1, characterized in that: The adjustment assembly (7) includes a fixed plate (71), which is fixedly connected to one side of the base (1). A first motor (72) is fixedly connected to the top of the fixed plate (71). A transmission gear (73) is fixedly connected to the output end of the first motor (72). A transmission gear ring (74) is fixedly connected to the periphery of the rotary table (5). The transmission gear (73) meshes with the transmission gear ring (74).
3. The table and chair leg production stamping device according to claim 1, characterized in that: The bottom end of the sliding leg (8) is equipped with a pulley (9), and the top end of the base (1) is provided with an annular groove (10). The pulley (9) is slidably connected inside the annular groove (10).
4. The table and chair leg production stamping device according to claim 1, characterized in that: The positioning mechanism (13) includes a positioning frame (131), which is fixedly connected to both sides of the sliding leg (8). A positioning rod (132) is inserted inside the positioning frame (131), and a sliding plate (133) is fixedly connected to one side of the positioning rod (132).
5. The table and chair leg production stamping device according to claim 4, characterized in that: A second motor (134) is fixedly connected to one side of the base (1), and a screw (135) is fixedly connected to the output end of the second motor (134). The slide plate (133) is threadedly connected to the outer surface of the screw (135). A mounting bracket (137) is fixedly connected to one side of the frame (2), and one side of the screw (135) is rotatably connected to the mounting bracket (137).
6. The table and chair leg production stamping device according to claim 5, characterized in that: The mounting bracket (137) is fixedly connected to slide rods (136) on both sides of the screw (135), and the slide plate (133) is slidably connected to the slide rods (136).
7. The table and chair leg production stamping device according to claim 1, characterized in that: The rotating platform (5) has a through hole (14) in the middle, and one side of the frame (2) passes through the through hole (14).