A mold for solving a mold pressing problem
Patent Information
- Application Number
- CN202522189399.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0002]在对五金产品进行注塑时,需要将产品垂直放在模具上,但是实际上将产品放置在模具上后可能会出现产品贴合不到模具表面的情况,若模具表面与产品贴合不良,则或导致模具合模时,容易导致模具和产品之间出现压伤的情况
在本申请的模具中,模具包括下模和吸头,下模的上表面设置有用于承载工件的承载面,承载面上加工有容纳槽,吸头设置在容纳槽内,吸头由柔性材料制成,且具有相连通的吸附端和第一连接端,吸附端用于吸附工件,第一连接端用于连接真空发生器。吸头的吸附端在自然状态下伸出容纳槽外侧,将工件放置在承载面上,吸附端与工件抵接,当真空发生器启动产生负压时,柔性吸头在负压作用下发生弹性形变,使吸附端完全缩回容纳槽内,以使得工件被吸头平稳吸附并拉向下模的承载面上,从而使得工件与模具表面紧密贴合。从上述中可以得知,通过在下模上设置吸头吸附承载面上的工件,以使工件完全贴合下模的承载面,从而有效减小合模时因贴合不良导致工件和模具之间出现压伤的可能性。
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Figure CN224856242U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold technology, and in particular to a mold for solving the problem of mold pressing. Background Technology
[0002] When injection molding hardware products, the product needs to be placed vertically on the mold. However, in practice, the product may not adhere to the mold surface after being placed on the mold. If the mold surface does not adhere well to the product, it may cause damage between the mold and the product when the mold is closed. Utility Model Content
[0003] The present invention aims to at least solve one of the technical problems existing in the prior art. To this end, the present invention proposes a mold that enables the product to fit well with the mold surface without causing the mold to be crushed.
[0004] A mold for solving mold pressing according to an embodiment of the present invention includes a lower mold and a suction head. The lower mold is provided with a bearing surface for bearing a workpiece, and the bearing surface is provided with a receiving groove. The suction head is disposed in the receiving groove and has a connected adsorption end and a first connecting end. The adsorption end is used to adsorb the workpiece, and the first connecting end is used to communicate with a vacuum generator. The adsorption end extends to the outside of the receiving groove. The suction head is at least partially made of a flexible material that can be deformed. The suction head can deform under negative pressure so that the adsorption end is completely retracted into the receiving groove.
[0005] A mold according to an embodiment of the present utility model has at least the following technical effects: In the mold of this application, the mold includes a lower mold and a suction head. The upper surface of the lower mold is provided with a bearing surface for supporting the workpiece. A receiving groove is machined on the bearing surface, and the suction head is disposed in the receiving groove. The suction head is made of flexible material and has a connected adsorption end and a first connecting end. The adsorption end is used to adsorb the workpiece, and the first connecting end is used to connect to a vacuum generator. In its natural state, the adsorption end of the suction head extends out of the receiving groove. When the workpiece is placed on the bearing surface, the adsorption end abuts against the workpiece. When the vacuum generator is activated and generates negative pressure, the flexible suction head undergoes elastic deformation under the negative pressure, causing the adsorption end to retract completely into the receiving groove. This allows the workpiece to be smoothly adsorbed by the suction head and pulled onto the bearing surface of the lower mold, thereby ensuring a tight fit between the workpiece and the mold surface. As can be seen from the above, by setting a suction head on the lower mold to adsorb the workpiece on the bearing surface, the workpiece is made to fit completely against the bearing surface of the lower mold, thus effectively reducing the possibility of crush damage between the workpiece and the mold due to poor fit during mold closing.
[0006] According to some embodiments of the present invention, a mold for solving mold pressing is provided in the lower mold, and one end of the installation channel is connected to the receiving groove; the mold also includes a pin, which is hollow and disposed in the installation channel. The pin has a connected plug end and a second connecting end. The plug end is plugged into and connected to the first connecting end, and the second connecting end is used to communicate with a vacuum generator.
[0007] According to some embodiments of the present invention, a mold for solving mold pressing has an anti-detachment protrusion on the circumferential surface of the insertion end.
[0008] According to some embodiments of the present invention, a mold for solving mold pressing is provided, wherein the anti-detachment protrusion is provided with a guide surface at one end near the bearing surface, the guide surface is used to guide the plug-in end to be inserted into the first connecting end, and the anti-detachment protrusion is provided with a limiting surface at one end away from the bearing surface, the limiting surface abuts against a part of the structure of the plug-in end, and can prevent the plug-in end from being pulled out of the first connecting end.
[0009] According to some embodiments of the present invention, a mold for solving mold pressing is provided with multiple sets of anti-detachment protrusions spaced axially along the insertion end.
[0010] According to some embodiments of the present invention, a mold for solving mold pressing is provided. The lower mold includes a mold core and a mold base that are detachably connected. The mold core is provided with a first mounting hole, and the mold base is provided with a second mounting hole. The first mounting hole and the second mounting hole together form an installation channel. The insert pin is provided with a shoulder structure. The end of the second mounting hole near the mold core forms a hole shoulder structure, and the shoulder structure is located inside the hole shoulder structure.
[0011] According to some embodiments of the present invention, a mold for solving mold pressing has a first mounting hole with the end near the mold base being trumpet-shaped, with the cross-sectional area of the first mounting hole gradually increasing towards the mold base.
[0012] According to some embodiments of the present invention, a mold for solving mold pressing is provided, wherein the suction head includes a deformation section made of a flexible material capable of deformation, and the two ends of the deformation section are respectively connected to an adsorption end and a first connection end.
[0013] According to some embodiments of the present invention, a mold for solving mold pressing is provided, wherein the first connecting end abuts against the bottom of the receiving groove.
[0014] According to some embodiments of the present invention, a mold for solving mold pressing has a spacing of 0.1 mm between the adsorption surface of the adsorption end and the bearing surface.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a schematic diagram of the structure of a mold for solving the mold pressing problem according to one embodiment of the present invention; Figure 2 for Figure 1 A sectional view of the mold in the image; Figure 3 for Figure 2 A magnified view of region A shown in the image; Figure 4 for Figure 1 A schematic diagram of the structure of the mold base.
[0017] Figure label: Lower mold 100, bearing surface 100a, receiving groove 100b, mold core 110, first mounting hole 111, mold base 120, second mounting hole 121; Suction head 200, suction end 210, first connecting end 220, deformation section 230; Insert pin 300, insertion end 310, anti-detachment protrusion 311, guide surface 311a, limiting surface 311b, second connecting end 320, and shoulder structure 330. Detailed Implementation
[0018] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0019] In the description of this utility model, it should be understood that the orientation descriptions, such as up, down, left, right, front, and back, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In the description of this utility model, the use of "first" and "second" is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features or the order of the technical features.
[0021] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0022] The following is for reference. Figures 1 to 4 A mold for solving the problem of mold pressing according to an embodiment of the present utility model will be described in detail.
[0023] refer to Figure 1 and Figure 2 According to an embodiment of the present invention, a mold for solving mold pressing includes a lower mold 100 and a suction head 200. The lower mold 100 is provided with a bearing surface 100a for bearing a workpiece, and the bearing surface 100a is provided with a receiving groove 100b. The suction head 200 is disposed in the receiving groove 100b and has a connected adsorption end 210 and a first connecting end 220. The adsorption end 210 is used to adsorb the workpiece, and the first connecting end 220 is used to communicate with a vacuum generator. The adsorption end 210 extends to the outside of the receiving groove 100b. The suction head 200 is at least partially made of a flexible material that can be deformed. The suction head 200 can deform under negative pressure so that the adsorption end 210 is completely retracted into the receiving groove 100b.
[0024] In the mold of this application, the mold includes a lower mold 100 and a suction head 200. The upper surface of the lower mold 100 is provided with a bearing surface 100a for bearing the workpiece. A receiving groove 100b is machined on the bearing surface 100a. The suction head 200 is disposed in the receiving groove 100b. The suction head 200 is made of flexible material and has a connected adsorption end 210 and a first connecting end 220. The adsorption end 210 is used to adsorb the workpiece, and the first connecting end 220 is used to connect to a vacuum generator. In its natural state, the adsorption end 210 of the suction head 200 extends out of the receiving groove 100b. When the workpiece is placed on the bearing surface 100a, the adsorption end 210 abuts against the workpiece. When the vacuum generator is activated and generates negative pressure, the flexible suction head 200 undergoes elastic deformation under the negative pressure, causing the adsorption end 210 to completely retract into the receiving groove 100b. This allows the workpiece to be smoothly adsorbed by the suction head 200 and pulled onto the bearing surface 100a of the lower mold 100, thereby making the workpiece fit tightly against the mold surface. As can be seen from the above, by setting a suction head 200 on the lower mold 100 to adsorb the workpiece on the bearing surface 100a, the workpiece can be made to completely fit the bearing surface 100a of the lower mold 100, thereby effectively reducing the possibility of crushing between the workpiece and the mold due to poor fit during mold closing.
[0025] refer to Figure 2 and Figure 3In some embodiments of this utility model, the lower mold 100 is further provided with an installation channel, one end of which is connected to the receiving groove 100b; the mold also includes a pin 300, which is hollow and located in the installation channel. The pin 300 has a connected insertion end 310 and a second connection end 320. The insertion end 310 is plugged into and connected to the first connection end 220 and is connected to the first connection end 220. The second connection end 320 is used to communicate with the vacuum generator. Understandably, the lower mold 100 has an installation channel that connects to the receiving groove 100b. A centrally controlled insert pin 300 is installed in the installation channel. The insertion end 310 of the insert pin 300 is plugged into and connected to the first connection end 220 of the suction head 200 and remains connected. The second connection end 320 of the insert pin 300 is used to connect to the vacuum generator. The insert pin 300 serves as an intermediate connector between the vacuum generator and the suction head 200, facilitating the installation and replacement of the suction head 200. The hollow structure of the insert pin 300 ensures that the negative pressure is effectively transmitted to the suction head 200, ensuring the stability of the air path connection.
[0026] like Figure 3 As shown, in some embodiments, the peripheral surface of the insertion end 310 is provided with an anti-detachment protrusion 311. It can be understood that the annular anti-detachment protrusion 311 on the peripheral surface of the insertion end 310 of the insert pin 300 is used to increase the tightness of the connection between the insert pin 300 and the first connection end 220 of the suction head 200, reduce the possibility of accidental separation between the insert pin 300 and the suction head 200 under negative pressure or vibration, thereby further ensuring the stability of the air circuit connection.
[0027] like Figure 2 and Figure 3 As shown, in one embodiment, the anti-detachment protrusion 311 is provided with a guide surface 311a at one end near the bearing surface 100a. The guide surface 311a is used to guide the insertion end 310 into the first connecting end 220. The anti-detachment protrusion 311 is provided with a limiting surface 311b at one end away from the bearing surface 100a. The limiting surface 311b abuts against a part of the structure of the insertion end 310 and can prevent the insertion end 310 from being pulled out of the first connecting end 220. Understandably, the anti-detachment protrusion 311 has an inclined guide surface 311a at one end near the bearing surface 100a. The guide surface 311a facilitates the insertion of the plug end 310 into the suction head 200. The anti-detachment protrusion 311 has a vertical limiting surface 311b at one end away from the bearing surface 100a. The limiting surface 311b can abut against the suction head 200 structure to prevent the insert pin 300 from separating from the suction head 200. The guide surface 311a facilitates the installation operation between the suction head 200 and the insert pin 300, while the limiting surface 311b provides a mechanical locking function, further enhancing the reliability of the connection.
[0028] like Figure 2As shown, in one embodiment, multiple sets of anti-detachment protrusions 311 are spaced apart along the axial direction of the insertion end 310. It can be understood that the multiple sets of anti-detachment protrusions 311 spaced apart along the axial direction of the insertion end 310 form a multi-layer anti-detachment structure. The multiple sets of anti-detachment protrusions 311 disperse the force between the insert pin 300 and the suction head 200, so as to adapt to the use scenarios of higher negative pressure or frequent disassembly.
[0029] like Figures 1 to 4 As shown, in some embodiments, the lower mold 100 includes a mold core 110 and a mold base 120 that are detachably connected. The mold core 110 is provided with a first mounting hole 111, and the mold base 120 is provided with a second mounting hole 121. The first mounting hole 111 and the second mounting hole 121 together form a mounting channel. The insert pin 300 is provided with a shoulder structure 330. The end of the second mounting hole 121 near the mold core 110 forms a shoulder structure, and the shoulder structure 330 is disposed within the shoulder structure. It can be understood that the lower mold 100 is composed of a mold core 110 and a mold base 120 that are detachably connected by bolts. The mold core 110 is machined with a first mounting hole 111, and the mold base 120 is machined with a second mounting hole 121. The two are joined to form a mounting channel. The insert pin 300 is provided with a shoulder structure 330. The end of the second mounting hole 121 near the mold core 110 forms a shoulder structure, and the shoulder structure 330 is embedded within the shoulder structure for positioning. The split design of the lower mold 100 facilitates processing and assembly. The shoulder structure 330 and the hole shoulder structure work together to ensure accurate axial positioning of the insert pin 300 and prevent the insert pin 300 from being misaligned, which could lead to air leakage.
[0030] like Figure 2 As shown, in one embodiment, the end of the first mounting hole 111 near the mold base 120 is flared, with the cross-sectional area gradually increasing towards the mold base 120. It can be understood that the flared shape of the end of the first mounting hole 111 near the mold base 120 facilitates the insertion of the pin 300 into the first mounting hole 111 through the flared opening, reducing the assembly difficulty of the pin 300.
[0031] refer to Figure 2 and Figure 3 In some embodiments of this utility model, the suction head 200 includes a deformable section 230, which is made of a flexible material capable of deformation. The two ends of the deformable section 230 are respectively connected to the adsorption end 210 and the first connecting end 220. It is understood that the adsorption end 210 and the first connecting end 220 are connected by the deformable section 230 made of flexible material. The deformable section 230 is designed to concentrate elastic deformation capabilities, ensuring that the adsorption end 210 can quickly retract into the receiving groove 100b.
[0032] refer to Figure 3In some embodiments of this utility model, the first connecting end 220 abuts against the bottom of the receiving groove 100b. It can be understood that the bottom of the receiving groove 100b abuts against the first connecting end 220 of the suction head 200 to limit the excessive displacement of the suction head 200 under negative pressure, avoid excessive compression or twisting of the suction head 200, and extend its service life.
[0033] refer to Figure 2 In some embodiments of this utility model, the distance between the adsorption surface of the adsorption end 210 and the bearing surface 100a is 0.1mm. It can be understood that setting the distance between the adsorption surface of the adsorption end 210 and the bearing surface 100a to 0.1mm ensures that the workpiece first contacts the adsorption end 210 and is adsorbed, and then, under negative pressure, the workpiece can be driven downwards by the suction head 200 and smoothly adhere to the bearing surface 100a, thus improving positioning accuracy.
[0034] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A mold for solving the problem of mold pressing, characterized in that, include: The lower mold has a bearing surface for supporting the workpiece, and the bearing surface has a receiving groove. A suction head is disposed within the receiving groove. The suction head has a connected adsorption end and a first connecting end. The adsorption end is used to adsorb workpieces, and the first connecting end is used to communicate with a vacuum generator. The adsorption end extends to the outside of the receiving groove. The suction head is at least partially made of a flexible material that can deform. The suction head can deform under negative pressure so that the adsorption end is completely retracted into the receiving groove.
2. The mold for solving the problem of mold pressing according to claim 1, characterized in that, The lower mold is also provided with an installation channel, one end of which is connected to the receiving groove; the mold also includes a pin, which is hollow and located in the installation channel. The pin has a connected plug end and a second connecting end. The plug end is plugged into and connected to the first connecting end, and the second connecting end is used to communicate with the vacuum generator.
3. The mold for solving the problem of mold pressing according to claim 2, characterized in that, The peripheral surface of the plug end is provided with anti-detachment protrusions.
4. The mold for solving the problem of mold pressing according to claim 3, characterized in that, The anti-detachment protrusion has a guide surface at one end near the bearing surface, which guides the plug end to be inserted into the first connecting end. The anti-detachment protrusion has a limiting surface at one end away from the bearing surface, which abuts against a portion of the structure of the plug end and prevents the plug end from being pulled out of the first connecting end.
5. A mold for solving the problem of mold pressing according to claim 3 or 4, characterized in that, The anti-detachment protrusions are provided in multiple sets at intervals along the axial direction of the plug end.
6. The mold for solving the problem of mold pressing according to claim 2, characterized in that, The lower mold includes a detachably connected mold core and a mold base. The mold core is provided with a first mounting hole, and the mold base is provided with a second mounting hole. The first mounting hole and the second mounting hole together form the mounting channel. The insert pin is provided with a shoulder structure. The end of the second mounting hole near the mold core forms a hole shoulder structure, and the shoulder structure is located within the hole shoulder structure.
7. The mold for solving the problem of mold pressing according to claim 6, characterized in that, The end of the first mounting hole near the mold base is trumpet-shaped, with the cross-sectional area gradually increasing towards the mold base.
8. The mold for solving the problem of mold pressing according to claim 1, characterized in that, The suction head includes a deformable section made of a flexible material capable of deformation, and the two ends of the deformable section are respectively connected to the adsorption end and the first connection end.
9. The mold for solving the problem of mold pressing according to claim 1, characterized in that, The first connecting end abuts against the bottom of the receiving groove.
10. A mold for solving the problem of mold pressing according to claim 1, characterized in that, The distance between the adsorption surface of the adsorption end and the bearing surface is 0.1 mm.