A segmented, cooled, warp-resistant tray mold

CN224856245UActive Publication Date: 2026-10-16SU ZHOU DREAM TECH CO LTD
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Patent Information

Application Number
CN202521977572.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-10-16
Estimated Expiration
2035-09-15

AI Technical Summary

Technical Problem

[0004]但现有分段式冷却的抗翘曲 Tray 模具外部清洁装置,存在清洁结构刚性强、难以适配模具不规则内壁导致清洁不彻底,自动化程度低、清洁效率差,且部件维护繁琐、清洁后废料易残留影响模具及产品质量等不足

Benefits of technology

[0013]与现有技术相比,本实用新型的优点和积极效果在于:

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of subsection cooling's anti-warp Tray mould, it is related to cleaning technical field, including bottom plate main body, the mould main body being set on bottom plate main body, the turnover component for driving cleaning assembly overturn and the cleaning assembly of cleaning mould main body, turnover component includes cylinder main body, the connecting block being connected with cylinder main body output end, and with connecting block link and for installing cleaning assembly's movable plate.The utility model is started by external connection dust extraction equipment and cylinder main body, cylinder pushes connecting block, movable plate, so that cleaning assembly is close to mould, brush contacts its surface, soft tube is dusted by flexible adhesion mould irregular inner wall, spring guarantees its reset after deformation, while brush washes, dust extraction equipment is sucked away waste through pipeline.Each component linkage realizes automatic cleaning, covers mould each part, efficiently collects waste, improves cleaning automation and efficiency, guarantees mould state and Tray product quality.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning technology, and in particular to a segmented cooling anti-warping tray mold. Background Technology

[0002] The segmented cooling anti-warping tray mold is an injection mold designed for molding tray-type plastic products. Its core lies in dividing the cooling system into multiple independently controlled areas (such as separate cooling chambers and independent cooling circuits) to precisely adjust the cooling rate according to the heat dissipation requirements of different parts of the product.

[0003] Segmented cooling anti-warping tray mold external cleaning devices typically employ a combined cleaning mechanism of high-pressure airflow and mechanical linkage. For example, a blower-type cleaning device introduces high-pressure airflow through the side air inlet of the machine body, which is guided to the bottom air outlet by the air guide plate. At the same time, the airflow drives the impeller to rotate the coaxial cam, forcing the air outlet to elastically fit the cam circumference through the torsion spring and oscillate at high frequency, forming a fan-shaped blowing area.

[0004] However, existing segmented cooling anti-warping tray mold external cleaning devices have shortcomings such as strong cleaning structure, difficulty in adapting to irregular inner walls of molds leading to incomplete cleaning, low degree of automation, poor cleaning efficiency, cumbersome component maintenance, and easy residue of waste material after cleaning, which affects the quality of molds and products. Utility Model Content

[0005] The purpose of this invention is to provide a segmented cooling anti-warping tray mold to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: including a base plate body, a mold body disposed on the base plate body, a flipping component for driving the cleaning component to flip, and a cleaning component for cleaning the mold body; The flipping assembly includes a cylinder body, a connecting block connected to the output end of the cylinder body, and a movable plate connected to the connecting block for mounting the cleaning assembly; The cleaning assembly includes a cleaning body with a suction slot, a suction pipe connected to the suction slot, a brush located at the bottom of the cleaning body, a spring sleeved on the outside of the flexible tube, and a connecting plate for connecting the flexible tube and the cleaning body. The flexible tube is used to collect waste material into the mold body and to flexibly contact the inner wall of the mold body. The spring is used to restore the flexible tube. The suction pipe is connected to a vacuuming device.

[0007] Preferably, the cylinder body is vertically mounted on the base plate body, and the connecting block is rotatably connected to the movable plate via a rotating shaft.

[0008] Preferably, there are multiple suction channels, and the multiple suction channels are arranged in an array at the bottom of the cleaning body, with the openings of the suction channels facing the top of the mold body.

[0009] Preferably, the brush is a flexible brush, and the length of the brush is adapted to the length of the mold body.

[0010] Preferably, the spring is a compression spring, with one end of the spring abutting against the connecting plate and the other end abutting against the inner wall of the cleaning body.

[0011] Preferably, the working end of the flexible tube faces the inside of the mold body.

[0012] Preferably, the connecting plate and the cleaning body are detachably connected by bolts.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, an external vacuum cleaner is connected to the cylinder body for activation. The cylinder pushes the connecting block and movable plate, bringing the cleaning components closer to the mold. The brush contacts the mold surface, and the flexible tube adheres to the irregular inner wall of the mold for vacuuming. A spring ensures that the components return to their original position after deformation. Simultaneously, the brush cleans, and the vacuum cleaner removes waste material through the pipe. The coordinated operation of all components achieves automatic cleaning, covering all parts of the mold, efficiently collecting waste material, improving cleaning automation and efficiency, and ensuring the condition of the mold and the quality of the tray product.

[0014] 2. In this utility model, the cylinder body perpendicular to the base plate is activated, pushing the connecting block to make the movable plate rotate around the axis, allowing the flexible brush at the bottom of the cleaning component and its length to fit the mold to adhere to the mold. The external vacuum cleaner is activated through the pipe, and the suction grooves at the bottom of the cleaning component generate suction, causing the soft tube below to be adsorbed into the mold. If the soft tube is deformed due to the irregular structure of the mold, the outer compression spring (one end against the connecting plate and the other end against the inner wall of the cleaning component) will push it to return to its original position. When the brush is brushing, the suction grooves suck away impurities through the pipe. The connecting plate and the cleaning component are detachable, which facilitates component maintenance. The linkage of each component realizes automatic and precise cleaning, adapts to irregular structures, ensures comprehensive and efficient cleaning, is easy to maintain, improves the cleanliness of the mold, and thus ensures the quality of the Tray product and extends the mold life. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of an anti-warping tray mold with segmented cooling proposed in this utility model; Figure 2 This is a schematic diagram showing the connection relationship between the base plate and the main mold body in a segmented cooling anti-warping tray mold proposed in this utility model. Figure 3 This is a schematic diagram showing the connection relationship between the flipping component and the cleaning component in a segmented cooling anti-warping tray mold proposed in this utility model; Figure 4 This is a three-dimensional schematic diagram of the cleaning component in a segmented cooling anti-warping tray mold proposed in this utility model; Figure 5 This is a three-dimensional schematic diagram of a cleaning component in a segmented cooling anti-warping tray mold proposed in this utility model.

[0016] Legend: 1. Base plate main body; 2. Mold main body; 3. Tilting component; 301. Cylinder main body; 302. Connecting block; 303. Movable plate; 4. Cleaning component; 401. Suction duct; 402. Dust suction pipe; 403. Brush; 404. Spring; 405. Flexible tube; 406. Connecting plate. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0019] Example 1: Refer to Figure 1 - Figure 4 As shown: In this embodiment, a segmented cooling anti-warping tray mold is included, comprising a base plate body 1, a mold body 2 disposed on the base plate body 1, a flipping component 3 for driving a cleaning component 4 to flip, and a cleaning component 4 for cleaning the mold body 2. The flipping component 3 includes a cylinder body 301, a connecting block 302 connected to the output end of the cylinder body 301, and a movable plate 303 connected to the connecting block 302 and used to install the cleaning component 4. The cleaning component 4 includes a cleaning body with a suction groove 401, a dust suction pipe 402 communicating with the suction groove 401, a brush 403 disposed at the bottom of the cleaning body, a spring 404 sleeved on the outside of a flexible tube 405, and a connecting plate 406 for connecting the flexible tube 405 and connected to the cleaning body. The flexible tube 405 is used to collect waste into the mold body 2 and to flexibly contact the irregular inner wall of the mold body 2. The spring 404 is used to restore the flexible tube 405. The dust suction pipe 402 is connected to a dust suction device.

[0020] The overall effect of Embodiment 1 is as follows: When external cleaning of the mold body 2 is required, the external vacuum cleaner is activated, and the cylinder body 301 starts working. Its output end pushes the connecting block 302 to move. The connecting block 302 drives the movable plate 303 to rotate around the rotation point, causing the cleaning components 4 installed on the movable plate 303 to move closer to the mold body 2 until the brush 403 at the bottom of the cleaning body contacts the surface of the mold body 2. Then, the flexible tube 405 passes through the suction slot 401 at one end of the suction pipe 402 to clean multiple flexible... Simultaneously, the flexible tube 405 performs vacuuming. Due to the irregular structure of the inner wall of the mold body 2, the flexible tube 405 adheres to these irregular inner walls with its own flexibility, ensuring that the flexible tube 405 can adsorb easily cleaned areas. The spring 404 sleeved on the outside of the flexible tube 405 generates elastic restoring force after the flexible tube 405 deforms due to contact with the inner wall of the mold, pushing it back to its initial position and ensuring the stability of subsequent cleaning. At the same time, the brush 403, driven by the cleaning component 4, scrubs the surface of the mold body 2, removing residue. As the waste and stains are brushed, the external vacuum cleaner generates suction through the vacuum pipe 402, promptly sucking in the mixture of waste and sewage brushed by the brush 403 and transporting it to the external collection device via the vacuum pipe 402. Throughout the process, the cylinder body 301, connecting block 302, and movable plate 303 of the flipping component 3 enable the automatic flipping of the cleaning component 4 to approach and retract, saving manpower and improving the degree of cleaning automation. In the cleaning component 4, the brush 403 is responsible for physical brushing, the flexible tube 405 uses its flexibility to perform vacuuming on the irregular inner wall, the spring 404 ensures the stability of the flexible tube 405's reset, and the suction channel 401 and vacuum pipe 402 quickly collect the brushing waste. The coordinated operation of each component ensures effective cleaning of different parts of the mold body 2 (including the irregular inner wall) and timely collection of cleaning waste to avoid residue affecting the subsequent use of the mold. At the same time, the automated linkage greatly improves the cleaning efficiency, making the cleaning process of the segmented cooling anti-warping Tray mold more efficient and convenient, helping the mold to maintain a good working condition, and thus ensuring the molding quality of the Tray product.

[0021] Example 2: According to Figure 1 - Figure 4 As shown: the cylinder body 301 is vertically mounted on the base plate body 1, the connecting block 302 is rotatably connected to the movable plate 303 via a rotating shaft, there are multiple suction slots 401, and the multiple suction slots 401 are arranged in an array at the bottom of the cleaning body, the opening of the suction slots 401 faces the top of the mold body 2, the brush 403 is a flexible brush 403, and the length of the brush 403 is adapted to the length of the mold body 2, the spring 404 is a compression spring 404, one end of the spring 404 abuts against the connecting plate 406, and the other end abuts against the inner wall of the cleaning body, the working end of the flexible tube 405 faces the inside of the mold body 2, and the connecting plate 406 is detachably connected to the cleaning body by bolts.

[0022] The effect achieved by the entire embodiment 2 is as follows: the cylinder body 301, which is vertically set on the base plate body 1, is activated, and its output end pushes the connecting block 302 to move. Since the connecting block 302 is rotatably connected to the movable plate 303 through the rotating shaft, the movable plate 303 carries the cleaning component 4 to rotate around the rotating shaft, so that the flexible brush 403 at the bottom of the cleaning component 4, whose length is adapted to the length of the mold body 2, gradually approaches and fully adheres to the surface of the mold body 2, laying the foundation for comprehensive cleaning. At the same time, the external vacuum cleaner is activated through the vacuum pipe 402. Multiple suction channels 401 arranged in an array at the bottom of the cleaning component 4, with their openings facing the top of the mold body 2, generate suction. This causes the flexible tube 405 connected to the lower side of the suction channel 401 to generate adsorption force, preparing to collect cleaning impurities. Subsequently, the flexible tube 405, through adsorption force, with its working end facing the inside of the mold body 2, performs targeted cleaning of the mold's interior. If the irregular structure inside the mold causes the flexible tube 405 to deform under pressure, the compression spring 404 (one end abutting against the connecting plate 406, and the other end abutting against the cleaning component 4) fitted on the outside of the flexible tube 405... The inner wall generates elastic restoring force, pushing the flexible tube 405 to reset, ensuring continuous and stable cleaning. During cleaning, the flexible brush 403 scrubs the mold surface, brushing away stains and residual waste. The arrayed suction channels 401 efficiently suck in impurities and transport them to the external collection device through the dust collection pipe 402, ensuring the cleanliness of the mold. In addition, the connecting plate 406 is detachably connected to the cleaning component 4 by bolts, making the installation and maintenance of components such as the flexible tube 405 and spring 404 more convenient, reducing maintenance costs and time. Overall, the linkage of the cylinder body 301, connecting block 302, and movable plate 303 enables the automatic flipping and precise positioning of the cleaning component 4, improving the degree of cleaning automation. The flexible brush 403 and the arrayed suction channels 401 ensure comprehensive and efficient cleaning. The flexible tube 405 and compression spring 404 solve the cleaning adaptation problem of irregular structures inside the mold. The detachable connecting plate 406 enhances maintenance convenience. These components work together to make the mold cleaning more thorough and efficient, ensuring the molding quality of subsequent Tray products and extending the service life of the mold.

[0023] Working principle: When external cleaning of the segmented cooling anti-warping Tray mold body 2 is required, the external vacuum cleaner is activated first. At the same time, the cylinder body 301, which is vertically mounted on the base plate body 1, starts working. Its output end pushes the connecting block 302 to move. Since the connecting block 302 is rotatably connected to the movable plate 303 through the rotating shaft, the movable plate 303 carries the cleaning component 4 to rotate around the rotating shaft. This causes the flexible brush 403 at the bottom of the cleaning component 4, whose length is adapted to the length of the mold body 2, to gradually approach and fully adhere to the surface of the mold body 2, laying the foundation for subsequent comprehensive cleaning. At the same time, the external vacuum cleaner generates suction through the vacuum pipe 402, causing the bottom of the cleaning component 4 to be arranged in an array with the openings facing the mold body. 2. Multiple suction slots 401 at the top simultaneously generate suction force, thereby enabling the flexible tube 405 connected to the lower side of the suction slots 401 to also have suction capacity, preparing for the collection of cleaning impurities. Subsequently, the flexible tube 405, due to its flexibility, directs its working end toward the inside of the mold body 2 for targeted cleaning. If the irregular structure inside the mold causes the flexible tube 405 to be deformed under pressure, the compression spring 404 (one end abutting against the connecting plate 406, and the other end abutting against the inner wall of the cleaning component 4) sleeved on the outside of the flexible tube 405 will immediately generate elastic restoring force, pushing the flexible tube 405 back to its original position, thereby ensuring continuous and stable cleaning operations. During the cleaning process, the flexible brush 403, driven by the cleaning component 4, cleans the surface of the mold body 2. The process involves brushing to thoroughly remove residual waste and stains, while the arrayed suction channels 401 efficiently draw in these brushed impurities and transport them to an external collection device via the suction pipe 402, effectively ensuring the cleanliness of the mold. Furthermore, the connecting plate 406 and the cleaning component 4 are detachably connected by bolts, making the installation and maintenance of components such as the flexible tube 405 and spring 404 more convenient, significantly reducing maintenance costs and time. From an overall linkage perspective, the cylinder body 301, connecting block 302, and movable plate 303 in the flipping component 3 work together to achieve the automatic flipping, approaching, and retracting of the cleaning component 4, saving manpower and significantly improving the automation level of cleaning. The cleaning component 4 internally... The brush 403 is responsible for physical brushing, the flexible tube 405 uses its flexibility to perform dust suction on the irregular inner wall of the mold, the spring 404 ensures the return stability of the flexible tube 405, and the suction channel 401 and the dust suction pipe 402 quickly collect the waste generated by brushing. The components work together to ensure that different parts of the mold body 2 (including the irregular inner wall) are effectively cleaned, and to collect cleaning waste in time to avoid residue affecting the subsequent use of the mold. This automated linkage greatly improves the cleaning efficiency, making the cleaning process of the segmented cooling anti-warping tray mold more efficient and convenient. It helps the mold to always maintain a good working condition, thereby ensuring the molding quality of the tray product and extending the service life of the mold.

[0024] By following the steps outlined above, you can complete the use of the segmented cooling anti-warping tray mold.

[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A segmented cooling anti-warping tray mold, characterized in that: It includes a base plate body (1), a mold body (2) disposed on the base plate body (1), a flipping component (3) for driving the cleaning component (4) to flip, and a cleaning component (4) for cleaning the mold body (2). The flipping assembly (3) includes a cylinder body (301), a connecting block (302) connected to the output end of the cylinder body (301), and a movable plate (303) connected to the connecting block (302) and used to install the cleaning assembly (4). The cleaning component (4) includes a cleaning body with a suction groove (401), a dust suction pipe (402) communicating with the suction groove (401), a brush (403) disposed at the bottom of the cleaning body, a spring (404) sleeved on the outside of the flexible tube (405), and a connecting plate (406) for connecting the flexible tube (405) and connected to the cleaning body. The flexible tube (405) is used to collect waste into the mold body (2) and is used to flexibly contact the inner wall of the mold body (2). The spring (404) is used to restore the flexible tube (405). The dust suction pipe (402) is connected to a dust suction device.

2. The segmented cooling anti-warping tray mold according to claim 1, characterized in that: The cylinder body (301) is vertically mounted on the base plate body (1), and the connecting block (302) is rotatably connected to the movable plate (303) via a rotating shaft.

3. The segmented cooling anti-warping tray mold according to claim 1, characterized in that: There are multiple suction slots (401), and the multiple suction slots (401) are arranged in an array at the bottom of the cleaning body, with the openings of the suction slots (401) facing the top of the mold body (2).

4. The segmented cooling anti-warping tray mold according to claim 1, characterized in that: The brush (403) is a flexible brush (403), and the length of the brush (403) is adapted to the length of the mold body (2).

5. The segmented cooling anti-warping tray mold according to claim 1, characterized in that: The spring (404) is a compression spring (404), one end of which abuts against the connecting plate (406), and the other end abuts against the inner wall of the cleaning body.

6. The segmented cooling anti-warping tray mold according to claim 1, characterized in that: The working end of the flexible tube (405) faces the interior of the mold body (2).

7. The segmented cooling anti-warping tray mold according to claim 1, characterized in that: The connecting plate (406) is detachably connected to the cleaning component (4) by bolts.