Rose flower extract residue separating device

Abstract

The utility model relates to rose processing technical field discloses rose extraction residue separation device, including base, the top fixed connection of base has the squeezing separation mechanism, is provided with liquid collection mechanism on the base, the squeezing separation mechanism includes the support, install the cylinder on the support, the bottom fixed connection of support has two support rods, two bottom fixed connection of support rod has separation outer tube. This rose extraction residue separation device, through the mechanical extrusion of cylinder drive compression plate to the rose raw materials in separation net cylinder, cooperate the filter hole of separation net cylinder and the first liquid -permeable hole of separation outer tube, realize the full exuding of extraction and the effective retention of residue, solve the problem that traditional device squeezes not fully, simultaneously servo motor drives screw rod, lifting frame drive cylinder base elevating, can complete the fixing and taking out of separation net cylinder fast, simplify the loading, take residue process, greatly promote the operation efficiency.

Description

Technical Field

[0001] This utility model relates to the field of rose processing technology, specifically a rose extract residue separation device. Background Technology

[0002] Rose petals are the dried, newly opened flowers of the rose plant (Rosa rugosa), a member of the Rosaceae family. They are a commonly used traditional Chinese medicine, also known as prickly rose or pen-tip flower. The buds are harvested in late spring and early summer and then dried by baking or sun-drying. The best quality roses are large, purplish-red, and have a strong fragrance.

[0003] In the production of rose extract, liquid-residue separation is a critical step that directly affects the purity of the extract and production efficiency. The existing separation devices mostly use bolt-fixed filter structures, which requires operators to carry tools to disassemble the filter structure before cleaning, thus causing inconvenience to the operators. Therefore, a new rose extract residue separation device is proposed. Summary of the Invention

[0004] The purpose of this invention is to provide a rose extract residue separation device to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a rose extract residue separation device, including a base, a pressing and separation mechanism fixedly connected to the top of the base, and a liquid collection mechanism provided on the base; The pressing and separating mechanism includes a support frame, on which a cylinder is mounted. Two support rods are fixedly connected to the bottom of the support frame, and a separating outer cylinder is fixedly connected to the bottom of the two support rods. A first liquid permeation hole is opened on the outer surface of the separating outer cylinder. A separating screen cylinder is slidably inserted into the inside of the separating outer cylinder. A pressure plate is fixedly connected to the output end of the cylinder. Two rotating holes are opened on the support frame, and a lead screw is rotatably connected to each rotating hole through a bearing. A lifting frame is threaded onto the surface of each lead screw. A cylinder seat is fixedly connected between the two lifting frames. A second liquid permeation hole is opened at the bottom of the cylinder seat. A first synchronous pulley is fixedly connected to the top of each of the two lead screws. Two mounting brackets are fixedly connected to the top of the support frame. A second synchronous pulley is rotatably mounted on the bottom of each mounting bracket. The two first synchronous pulleys and the two second synchronous pulleys are connected by the same synchronous belt drive. A servo motor is fixedly connected to the top of the mounting bracket located at the rear.

[0006] Preferably, the output shaft of the servo motor is fixedly connected to one of the second synchronous pulleys, and the outer surface of the pressure plate is clearance-fitted with the inner wall of the separation mesh cylinder.

[0007] Preferably, the top of the cylinder seat has a groove, and the bottom of the separating mesh cylinder is inserted into the groove.

[0008] Preferably, the sleeve is fitted on the bottom outer side of the separating outer sleeve.

[0009] Preferably, the liquid collection mechanism includes a collection cylinder, the inner wall of which is fixedly connected to an edge, and a precision filter membrane is attached to the edge.

[0010] Preferably, a drain pipe is fixedly connected to the front of the collection cylinder, and a drain valve is provided on the drain pipe.

[0011] Preferably, the collecting cylinder is located directly below the separating outer cylinder, and the diameter of the collecting cylinder is larger than that of the separating outer cylinder.

[0012] Compared with the prior art, the beneficial effects achieved by this utility model are: First, this utility model uses a cylinder to drive a pressure plate to mechanically squeeze the rose raw material inside the separating screen cylinder. Combined with the filter holes of the separating screen cylinder and the first liquid permeation hole of the outer separating cylinder, it achieves full seepage of the extract and effective retention of residue, solving the problem of insufficient pressing in traditional devices. At the same time, the servo motor drives the lead screw and the lifting frame to drive the cylinder seat to rise and fall, which can quickly complete the fixing and removal of the separating screen cylinder, simplify the loading and slag removal process, and greatly improve the operating efficiency.

[0013] Secondly, in the liquid collection mechanism of this utility model, the diameter of the collection cylinder is larger than that of the outer separation cylinder and is located directly below it to avoid leakage of the extract; the precision filter membrane overlapping the inner edge can filter out the fine residue that has leaked through the separation cylinder, improve the purity of the extract, and eliminate the need for additional filtration process; the design of the drain pipe and discharge valve on the front of the collection cylinder allows the extract to be directly discharged without moving the collection cylinder, reducing labor intensity and further optimizing production operation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This is a front-view sectional view of the structure of this utility model; Figure 3 This is an exploded three-dimensional structural diagram of the liquid collection mechanism of this utility model; Figure 4 This is a schematic diagram of the structure of the present invention when the cylinder base is lowered.

[0015] The components include: 1. base; 2. bracket; 3. cylinder; 4. outer separating cylinder; 5. separating screen cylinder; 6. pressure plate; 7. lead screw; 8. lifting frame; 9. cylinder seat; 10. first synchronous pulley; 11. second synchronous pulley; 12. synchronous belt; 13. servo motor; 14. collection cylinder; 15. edge; 16. precision filter membrane; and 17. drain pipe. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] This utility model provides the following technical solution: Example

[0018] Please see Figure 1 , Figure 2 , Figure 4 A rose extract residue separation device includes a base 1, a pressing and separation mechanism fixedly connected to the top of the base 1, and a liquid collection mechanism provided on the base 1. The pressing and separating mechanism includes a support 2, on which a cylinder 3 is mounted. Two support rods are fixedly connected to the bottom of the support 2, and a separating outer cylinder 4 is fixedly connected to the bottom of the two support rods. A first liquid permeation hole is opened on the outer surface of the separating outer cylinder 4. A separating screen cylinder 5 is slidably inserted into the inside of the separating outer cylinder 4. A pressure plate 6 is fixedly connected to the output end of the cylinder 3. Two rotating holes are opened on the support 2. A lead screw 7 is rotatably connected to each rotating hole through a bearing. A lifting frame 8 is threadedly connected to the surface of each lead screw 7. A cylinder seat 9 is fixedly connected between the two lifting frames 8. A second liquid permeation hole is opened at the bottom of the cylinder seat 9. A first synchronous pulley 10 is fixedly connected to the top of each of the two lead screws 7. Two mounting frames are fixedly connected to the top of the support 2. A second synchronous pulley 11 is rotatably mounted at the bottom of each mounting frame. The two first synchronous pulleys 10 and the two second synchronous pulleys 11 are connected by the same synchronous belt 12. A servo motor 13 is fixedly connected to the top of the mounting frame located on the rear side.

[0019] The output shaft of the servo motor 13 is fixedly connected to one of the second synchronous pulleys 11, and the outer surface of the pressure plate 6 is fitted with the inner wall of the separation net cylinder 5 with a clearance.

[0020] The top of the cylinder base 9 has a groove, and the bottom of the separating mesh cylinder 5 is inserted into the groove.

[0021] The sleeve 9 is fitted on the bottom outer side of the separating outer sleeve 4.

[0022] Through the above technical solution, the bracket 2 is fixed on the top of the base 1 and is used to install components such as the cylinder 3 and the lead screw 7. The cylinder 3 is installed on the bracket 2, and its output end is connected to the pressure plate 6. After starting, it can push the pressure plate 6 downward to squeeze. The outer side of the separating outer cylinder 4 has a first liquid permeation hole and a separating screen cylinder 5 is sleeved inside the separating outer cylinder 4. By placing the rose raw material in the separating screen cylinder 5, when the pressure plate 6 squeezes downward, the liquid can pass through the mesh of the separating screen cylinder 5, and then flow out through the first liquid permeation hole of the separating outer cylinder 4 and the second liquid permeation hole of the cylinder base 9. The residue remains inside the separating screen cylinder 5. The servo motor 13 drives the two lead screws 7 to rotate through the first synchronous pulley 10 and the second synchronous pulley 11 in conjunction with the synchronous belt 12. The lifting frame 8 on the lead screw 7 moves up and down with the rotation of the lead screw 7. The lifting frame 8 is connected to the cylinder seat 9, which can be fitted onto the bottom of the outer separating cylinder 4. When raw materials need to be added, the lifting frame 8 drives the cylinder seat 9 to rise and fix the separating screen cylinder 5. When the pressing is finished and the residue is removed, the lifting frame 8 drives the cylinder seat 9 to descend, making it easy to remove the separating screen cylinder 5 and clean the residue inside the separating screen cylinder 5. Example

[0023] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 Furthermore, based on Embodiment 1, the liquid collection mechanism includes a collection cylinder 14, with an edge 15 fixedly connected to the inner wall of the collection cylinder 14, and a precision filter membrane 16 overlapping the edge 15.

[0024] The front of the collection cylinder 14 is fixedly connected to a drain pipe 17, and a drain valve is provided on the drain pipe 17.

[0025] The collecting cylinder 14 is located directly below the separating outer cylinder 4, and the diameter of the collecting cylinder 14 is larger than that of the separating outer cylinder 4.

[0026] With the above technical solution, the collecting cylinder 14 is placed on the base 1 and directly below the separating outer cylinder 4. Its diameter is larger than that of the separating outer cylinder 4 to ensure that all the liquid flowing out of the separating outer cylinder 4 can be collected without any leakage. The inner wall of the collecting cylinder 14 is fixed with an edge, and a precision filter membrane 16 is placed on the edge 15. The liquid flowing out of the separating outer cylinder 4 will first pass through the precision filter membrane 16 and then fall into the bottom of the collecting cylinder 14. The filter membrane can block the small residues that leak through the separating screen cylinder 5 during pressing, making the collected liquid purer. The front of the collecting cylinder 14 is equipped with a drain pipe 17 with a drain valve. After the collecting cylinder 14 is full of liquid, the liquid can be directly discharged by opening the valve without moving the collecting cylinder 14, making the operation more convenient.

[0027] In actual operation, when this device is in use, the separating screen cylinder 5 is inserted into the groove of the cylinder base 9, the servo motor 13 is started, and the cylinder base 9 is raised through the lead screw 7 and the lifting frame 8, so that the separating screen cylinder 5 is inserted into the separating outer cylinder 4 from the bottom. After the cylinder base 9 touches the bottom of the separating outer cylinder 4, the servo motor 13 is turned off. Then, the precision filter membrane 16 is attached to the edge 15 inside the collection cylinder 14, and the rose raw material to be processed is put into the separating screen cylinder 5. The cylinder 3 is started, and the cylinder 3 pushes the pressure plate 6 downward, squeezing the roses and liquid inside the separating screen cylinder 5. The liquid flows sequentially through the first liquid permeation hole of the separating screen cylinder 5, the separating outer cylinder 4, and the second liquid permeation hole of the cylinder seat 9 to the collecting cylinder 14 below. The flowing liquid first passes through the precision filter membrane 16 inside the collecting cylinder 14 to filter out fine residues. Finally, the pure liquid falls to the bottom of the collecting cylinder 14. After pressing, the discharge valve of the collecting cylinder 14 is opened, and the pure rose extract is discharged through the drain pipe 17. The precision filter membrane 16 is taken out for subsequent cleaning. Then, the cylinder 3 drives the pressure plate 6 to rise, and the servo motor 13 drives the cylinder seat 9 to fall, and the separating screen cylinder 5 is taken out and the residue inside is poured out.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rose extract residue separation device, comprising a base (1), characterized in that: A pressing and separating mechanism is fixedly connected to the top of the base (1), and a liquid collection mechanism is provided on the base (1); The pressing and separating mechanism includes a support (2), on which a cylinder (3) is mounted. Two support rods are fixedly connected to the bottom of the support (2), and a separating outer cylinder (4) is fixedly connected to the bottom of the two support rods. A first liquid permeation hole is opened on the outer surface of the separating outer cylinder (4). A separating mesh cylinder (5) is slidably inserted into the inside of the separating outer cylinder (4). A pressure plate (6) is fixedly connected to the output end of the cylinder (3). Two rotating holes are opened on the support (2), and a lead screw (7) is rotatably connected to each rotating hole through a bearing. The surface of each lead screw (7) is... A lifting frame (8) is threadedly connected, and a cylinder seat (9) is fixedly connected between the two lifting frames (8). A second liquid permeation hole is opened at the bottom of the cylinder seat (9). A first synchronous pulley (10) is fixedly connected to the top of the two lead screws (7). Two mounting brackets are fixedly connected to the top of the bracket (2). A second synchronous pulley (11) is rotatably installed at the bottom of each mounting bracket. The two first synchronous pulleys (10) and the two second synchronous pulleys (11) are connected by the same synchronous belt (12). A servo motor (13) is fixedly connected to the top of the mounting bracket located on the rear side.

2. The rose extract residue separation device according to claim 1, characterized in that: The output shaft of the servo motor (13) is fixedly connected to one of the second synchronous pulleys (11), and the outer surface of the pressure plate (6) is fitted with the inner wall of the separation net cylinder (5) with a clearance.

3. The rose extract residue separation device according to claim 1, characterized in that: The top of the cylinder base (9) is provided with a groove, and the bottom of the separating net cylinder (5) is inserted into the groove.

4. The rose extract residue separation device according to claim 1, characterized in that: The sleeve (9) is fitted on the bottom outer side of the separating outer sleeve (4).

5. The rose extract residue separation device according to claim 1, characterized in that: The liquid collection mechanism includes a collection cylinder (14), the inner wall of which is fixedly connected with an edge (15), and a precision filter membrane (16) is attached to the edge (15).

6. The rose extract residue separation device according to claim 5, characterized in that: The front of the collection cylinder (14) is fixedly connected to a drain pipe (17), and a drain valve is provided on the drain pipe (17).

7. The rose extract residue separation device according to claim 5, characterized in that: The collecting cylinder (14) is located directly below the separating outer cylinder (4), and the diameter of the collecting cylinder (14) is larger than that of the separating outer cylinder (4).

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