A punching device for carton processing
Patent Information
- Application Number
- CN202522411044.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-13
AI Technical Summary
当前市场主流的纸箱打孔装置普遍存在作业连续性不足的问题,多数依赖人工全程辅助上料与下料操作:工作人员需将待加工纸箱逐个放置到指定工位,打孔完成后再手动转移至下料区域,这使得两组纸箱的加工间隙存在明显停顿,无法实现输送、定位、打孔、卸料的全流程衔接,单位时间内加工量有限,难以适配现代化规模化生产的高效需求
[0013] Compared with existing technologies, the beneficial effects of this utility model are: 1. Achieving continuous and efficient punching operations. This utility model uses a loading and unloading conveyor connected to a support platform, combined with a detection camera for positioning and guide rollers for limiting, ensuring precise carton delivery without interruption between loading and unloading. During punching, a clamping plate secures the carton, and waste material falls directly into a collection box after punching. Conveying resumes immediately after punching is completed, significantly improving processing efficiency and reducing downtime.
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Figure CN224856489U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cardboard box punching technology, specifically a punching device for cardboard box processing. Background Technology
[0002] In the cardboard box processing flow, the punching process is crucial, directly affecting core functions such as bundling and securing during subsequent sealing, and ventilation and moisture protection during warehousing and transportation. Its processing quality and efficiency have a significant impact on the overall production chain. Currently, most mainstream cardboard box punching devices on the market suffer from insufficient operational continuity, with most relying on manual assistance for the entire loading and unloading process: workers must place the cardboard boxes to be processed one by one to the designated workstation, punch them, and then manually transfer them to the unloading area. This results in significant pauses between the processing of two sets of cardboard boxes, making it impossible to achieve seamless integration of the entire process of conveying, positioning, punching, and unloading. The processing capacity per unit time is limited, making it difficult to meet the high-efficiency requirements of modern large-scale production.
[0003] Meanwhile, the existing equipment has significant shortcomings in adaptability. Its punching mechanism is mostly a fixed installation design, and the punching position is relatively fixed. When production needs to switch to different models and sizes of cartons, and it is necessary to adjust the horizontal spacing or vertical position of the punching, the fixed components of the punching mechanism must be disassembled first. After repeated measurement and calibration, it must be reinstalled and debugged. This process is not only cumbersome and time-consuming, but also difficult to control the accuracy of manual debugging, which can easily lead to deviations in the punching position, resulting in a decrease in product qualification rate and an increase in production costs. Utility Model Content
[0004] The purpose of this invention is to provide a punching device for cardboard box processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a punching device for cardboard box processing, comprising a feeding conveyor and a discharging conveyor, both of which are belt conveyors. A support platform is provided between the feeding conveyor and the discharging conveyor, and a punching groove is provided on the support platform. A mounting frame is provided above the support platform, and a ball screw is provided on the mounting frame. A screw motor and a screw nut are provided in conjunction with the ball screw. The screw motor is connected to the drive end of the ball screw. A mounting seat is provided at the bottom end of the screw nut, and a first electric push rod is provided at the bottom end of the mounting seat. A stamping seat is provided at the bottom end of the first electric push rod, and a punch is provided at the bottom end of the stamping seat. The punch is installed at the bottom end of the stamping seat in a detachable manner, including but not limited to existing fixing methods such as threaded fixing and snap-fit fixing. The punch cooperates with the punching groove, and stamping and clamping structures are provided on both sides of the punch.
[0006] The present invention is further configured such that a guide edge is provided at the bottom end of the mounting base, a connecting edge is provided at the top end of the stamping base, and a sliding limiting structure is provided between the connecting edge and the guide edge.
[0007] The present invention is further configured such that the sliding limiting structure includes a limiting groove, the limiting groove being symmetrically opened on the inner wall of the guide edge, and a limiting slider being provided on the outer wall of the connecting edge. The limiting slider is slidably located within the limiting groove. When the first electric push rod controls the stamping seat to drive the punch to descend and perform a punching operation on the carton, the stamping seat will drive the connecting edge to move, and the connecting edge will drive the limiting slider to move. Through the cooperation of the limiting slider and the limiting groove, the movement of the stamping seat can be limited, and the load on the stamping seat during operation can be shared, thereby improving the accuracy of the carton stamping.
[0008] The present invention is further configured such that the stamping and pressing structure includes an mounting edge located on both sides of the mounting base, and a second electric push rod is provided at the bottom end of the mounting edge. A pressing plate is provided at the bottom end of the second electric push rod. When punching holes in the carton with a punch, the second electric push rod is activated, and the pressing plate can be controlled to descend through the second electric push rod. The pressing plate presses the position of the carton to be punched, thereby improving the accuracy of punching the carton and avoiding displacement and deformation of the carton due to the impact force of punching.
[0009] The present invention is further configured such that two sets of limiting telescopic rods are symmetrically arranged between the pressing plate and the mounting edge. The limiting telescopic rods are located on both sides of the second electric push rod and extend and retract synchronously with the second electric push rod. By setting the limiting telescopic rods, the load on the second electric push rod can be shared, while restricting the movement of the pressing plate and improving the pressing effect of the pressing plate.
[0010] The present invention is further configured such that the feeding conveyor includes a frame, a third electric push rod is horizontally arranged on the frame, a limit frame is provided at the output end of the third electric push rod, the limit frame is inverted L-shaped, and a plurality of guide rollers are evenly arranged on the limit frame. The movement of the limit frame can be controlled by the third electric push rod, and the movement of the guide rollers can be controlled by the limit frame. The guide rollers can limit the conveying of the carton to be punched, thereby improving the conveying accuracy during punching. To ensure guiding performance, the present invention can choose to cover the outside of the guide rollers with a conveyor belt to avoid the carton getting stuck during the conveying process.
[0011] The present invention is further configured such that a detection camera is provided on the mounting frame. The detection camera adopts an existing industrial camera, which can realize the surface detection and positioning of the carton to be punched. The detection camera is linked with the first electric push rod, the second electric push rod, the lead screw motor, etc. through the PLC control system, so that the position of the punch can be flexibly adjusted according to the model and size of the carton to be punched and the punching position.
[0012] The present invention is further configured such that a collection box is provided below the support platform. The collection box is located below the punch groove, and the waste material impacted by the punch can fall directly into the collection box below through the punch groove for collection, thus avoiding the waste material from scattering.
[0013] Compared with existing technologies, the beneficial effects of this utility model are: 1. Achieving continuous and efficient punching operations. This utility model uses a loading and unloading conveyor connected to a support platform, combined with a detection camera for positioning and guide rollers for limiting, ensuring precise carton delivery without interruption between loading and unloading. During punching, a clamping plate secures the carton, and waste material falls directly into a collection box after punching. Conveying resumes immediately after punching is completed, significantly improving processing efficiency and reducing downtime.
[0014] 2. Adaptable to various carton models with flexible adjustment. The punch in this invention can be moved and adjusted via a lead screw motor and ball screw. Combined with a detection camera and PLC linkage, it can accurately locate the punching point according to different carton models. Both the punch and the support table are detachable, allowing for replacement to adapt to different punching shapes. The limiting structure of the guide edge and connecting edge ensures punching accuracy after adjustment.
[0015] 3. Ensuring accurate punching and stable operation. In this invention, during punching, the second electric push rod drives the clamping plate to fix the carton, preventing displacement and deformation caused by impact; the limiting telescopic rod assists in improving clamping stability. When the punching seat moves, the limiting slider and the slide groove cooperate to limit movement and share the load, improving the positioning accuracy of the punch. The guide rollers and conveyor belt work together to prevent material jamming; the entire process structure design ensures operational stability. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a punching device for cardboard box processing according to the present invention; Figure 2 This is a cross-sectional view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the mounting structure of the punch on the mounting bracket in this utility model; Figure 4 This is a schematic diagram of the mounting structure of the punch on the mounting base in this utility model; Figure 5 This is an exploded cross-sectional view of the mating structure between the guide edge and the connecting edge in this utility model.
[0017] The components represented by each number in the attached diagram are listed below: 1. Feeding conveyor; 2. Discharging conveyor; 3. Support platform; 4. Punching groove; 5. Mounting frame; 6. Ball screw; 7. Screw motor; 8. Screw nut; 9. Mounting base; 10. First electric push rod; 11. Punching base; 12. Punch; 13. Guide edge; 14. Connecting edge; 15. Limiting slide; 16. Limiting slider; 17. Mounting edge; 18. Second electric push rod; 19. Pressure plate; 20. Limiting telescopic rod; 21. Frame; 22. Third electric push rod; 23. Limiting frame; 24. Guide roller; 25. Detection camera; 26. Collection box. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] This utility model provides a technical solution: Please refer to Figures 1-5 A punching device for cardboard box processing includes a feeding conveyor 1 and a discharging conveyor 2, both of which are belt conveyors. A support platform 3 is provided between the feeding conveyor 1 and the discharging conveyor 2. The support platform 3 has a punching groove 4. A mounting frame 5 is provided above the support platform 3. A ball screw 6 is provided on the mounting frame 5. A screw motor 7 and a screw nut 8 are provided in conjunction with the ball screw 6. The screw motor 7 is connected to the drive end of the ball screw 6. A protective cover can be provided on the outside of the ball screw 6 for protection. The protective cover can be an existing product such as a corrugated cover. The specific installation can be achieved by existing technology. This utility model does not limit this. This utility model has a mounting base 9 at the bottom end of the lead screw nut 8, a first electric push rod 10 at the bottom end of the mounting base 9, a stamping base 11 at the bottom end of the first electric push rod 10, and a punch 12 at the bottom end of the stamping base 11. The punch 12 is installed at the bottom end of the stamping base 11 in a detachable manner, including but not limited to existing fixing methods such as threaded fixing and snap-fit fixing. The punch 12 cooperates with the punch groove 4, and stamping clamping structures are provided on both sides of the punch 12.
[0020] Please see Figures 1-5 As one embodiment of the present invention: the bottom end of the mounting base 9 is provided with a guide edge 13, the top end of the stamping base 11 is provided with a connecting edge 14, and a sliding limiting structure is provided between the connecting edge 14 and the guide edge 13.
[0021] The sliding limiting structure includes a limiting groove 15, which is symmetrically opened on the inner wall of the guide edge 13. A limiting slider 16 is provided on the outer wall of the connecting edge 14, and the limiting slider 16 slides within the limiting groove 15. When the first electric push rod 10 controls the stamping seat 11 to drive the punch 12 to descend and perform the punching operation on the carton, the stamping seat 11 will drive the connecting edge 14 to move, and the connecting edge 14 will drive the limiting slider 16 to move. Through the cooperation of the limiting slider 16 and the limiting groove 15, the movement of the stamping seat 11 can be limited, and the load on the stamping seat 11 during operation can be shared to improve the accuracy of the carton stamping.
[0022] Please see Figures 1-5 As one embodiment of the present utility model: the stamping and pressing structure of the present utility model includes a mounting edge 17, which is located on both sides of the mounting base 9. A second electric push rod 18 is provided at the bottom end of the mounting edge 17, and a pressing plate 19 is provided at the bottom end of the second electric push rod 18. When punching a carton with punch 12, the second electric push rod 18 is activated. The second electric push rod 18 controls the pressure plate 19 to descend, and the pressure plate 19 presses the carton to be punched. This improves the accuracy of punching the carton and avoids displacement and deformation of the carton due to the impact force of punching.
[0023] Please see Figures 1-5 As one embodiment of the present invention: In the present invention, two sets of limiting telescopic rods 20 are symmetrically arranged between the pressing plate 19 and the mounting edge 17. The limiting telescopic rods 20 are located on both sides of the second electric push rod 18 and extend and retract synchronously with the second electric push rod 18. By setting the limiting telescopic rods 20, the load on the second electric push rod 18 can be shared, while restricting the movement of the pressing plate 19 and improving the pressing effect of the pressing plate 19.
[0024] Please see Figures 1-5 As one embodiment of the present invention: the feeding conveyor 1 of the present invention includes a frame 21, a third electric push rod 22 is horizontally arranged on the frame 21, a limit frame 23 is provided at the output end of the third electric push rod 22, the limit frame 23 is in the shape of an inverted L, and a plurality of guide rollers 24 are evenly arranged on the limit frame 23. The movement of the limit frame 23 can be controlled by the third electric push rod 22, and the movement of the guide roller 24 can be controlled by the limit frame 23. The guide roller 24 can limit the carton to be punched during the conveying process, thereby improving the conveying accuracy during punching. To ensure guiding and conveying performance, this utility model can choose to sleeve a conveyor belt on the outside of the guide roller 24 to avoid the carton getting stuck during the conveying process. Limiting telescopic rods 20 can also be set on both sides of the third electric push rod 22 for movement limitation, while sharing the load of the third electric push rod 22.
[0025] Please see Figures 1-5 As one embodiment of this utility model: In this utility model, a detection camera 25 is provided on the mounting frame 5. The detection camera 25 adopts an existing industrial camera, which can realize the surface detection and positioning of the carton to be punched. The detection camera 25 is linked with the first electric push rod 10, the second electric push rod 18, the lead screw motor 7, etc. through the PLC control system, so that the position of the punch 12 can be flexibly adjusted according to the model and size of the carton to be punched and the punching position.
[0026] Please see Figures 1-5 As one embodiment of the present invention: a collection box 26 is provided below the support platform 3. The collection box 26 is located below the punching groove 4. The waste material impacted by the punch 12 can fall directly into the collection box 26 below through the punching groove 4 and be collected by the collection box 26 to avoid the waste material from scattering.
[0027] In summary: In use, this utility model can be used to transport the cardboard boxes to be punched via the feeding conveyor 1; The camera 25 can detect and position the carton in transit, and at the same time detect the surface of the carton to be punched. During this process, the movement of the limit frame 23 can be controlled by the third electric push rod 22, the movement of the guide roller 24 can be controlled by the limit frame 23, and the guide roller 24 can guide and limit the carton being conveyed for punching, thereby improving the conveying accuracy during punching. To ensure guiding and conveying performance, this utility model can be equipped with a conveyor belt on the outside of the guide roller 24 to prevent the carton from getting stuck during conveying. When the perforated part of the carton is conveyed to the support platform 3, the operation of the feeding conveyor 1 and the unloading conveyor 2 is stopped. Start the lead screw motor 7, which can control the operation of the ball screw 6, thereby enabling the lead screw nut 8 to control the movement of the mounting base 9, which in turn enables the mounting base 9 to drive the first electric push rod 10, guide edge 13, connecting edge 14, punching base 11 and punch 12 to move, so that the punch 12 is positioned above the position to be punched on the carton. Then, the second electric actuator 18 and the first electric actuator 10 were activated in sequence. The second electric push rod 18 can control the pressure plate 19 to descend, and the pressure plate 19 can press the position of the carton to be punched. The first electric push rod 10 controls the stamping seat 11 to drive the punch 12 to descend, and punch and punch holes in the carton; The waste generated during this process will be collected in the collection box 26 below by the flushing channel 4.
[0028] After the drilling is completed, control the clamping plate 19 and punch 12 to return to their original positions, and continue to control the operation of the feeding conveyor 1 and the unloading conveyor 2; Repeat the above steps to achieve continuous punching of cartons during the conveying process, reduce the working gap between two sets of cartons, and improve processing efficiency; Furthermore, in this utility model, the punch 12 is installed at the bottom of the lead screw nut 8 through the punching seat 11, the first electric push rod 10 and the mounting seat 9, etc. The lead screw nut 8, the ball screw 6 and the lead screw motor 7 can flexibly adjust the punching position of the carton, so that punching operations can be performed on different models of carton. In this utility model, the support platform 3 is installed between the feeding conveyor 1 and the unloading conveyor 2 using an existing detachable installation method. In this way, the support platform 3 and the punch 12 can be flexibly replaced according to the punching shape and model requirements of the carton. The specific installation methods of the support platform 3 and the punch 12 can all be achieved by existing technology, and this utility model does not limit them.
[0029] In this utility model, the operation of related electrical components such as motors and electric push rods can be controlled by a PLC control system according to a set program. The specific working process and working principle of this utility model have been described in detail. Based on the above working process and working principle, those skilled in the art should know the specific circuit connection relationship and implement it through existing technology. Furthermore, the circuit connection relationship between related electrical components and the specific driver program are not the subject of protection of this utility model, and this utility model will not elaborate on them. It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A punching device for cardboard box processing, comprising a feeding conveyor (1) and a discharging conveyor (2), wherein both the feeding conveyor (1) and the discharging conveyor (2) are belt conveyors, characterized in that: A support platform (3) is provided between the feeding conveyor (1) and the unloading conveyor (2). A punch groove (4) is provided on the support platform (3). An mounting frame (5) is provided above the support platform (3). A ball screw (6) is provided on the mounting frame (5). A screw motor (7) and a screw nut (8) are provided in cooperation with the ball screw (6). A mounting seat (9) is provided at the bottom end of the screw nut (8). A first electric push rod (10) is provided at the bottom end of the mounting seat (9). A stamping seat (11) is provided at the bottom end of the first electric push rod (10). A punch (12) is provided at the bottom end of the stamping seat (11). The punch (12) cooperates with the punch groove (4). A stamping and pressing structure is provided on both sides of the punch (12).
2. The punching device for cardboard box processing according to claim 1, characterized in that: The bottom end of the mounting base (9) is provided with a guide edge (13), the top end of the stamping base (11) is provided with a connecting edge (14), and a sliding limiting structure is provided between the connecting edge (14) and the guide edge (13).
3. The punching device for cardboard box processing according to claim 2, characterized in that: The sliding limiting structure includes a limiting groove (15), which is symmetrically opened on the inner wall of the guide edge (13). A limiting slider (16) is provided on the outer wall of the connecting edge (14), and the limiting slider (16) slides within the limiting groove (15).
4. The punching device for cardboard box processing according to claim 1, characterized in that: The stamping and pressing structure includes a mounting edge (17), which is located on both sides of the mounting base (9). A second electric push rod (18) is provided at the bottom end of the mounting edge (17), and a pressing plate (19) is provided at the bottom end of the second electric push rod (18).
5. A punching device for cardboard box processing according to claim 4, characterized in that: Two sets of limiting telescopic rods (20) are symmetrically arranged between the clamping plate (19) and the mounting edge (17). The limiting telescopic rods (20) are located on both sides of the second electric push rod (18) and extend and retract synchronously with the second electric push rod (18).
6. The punching device for cardboard box processing according to claim 1, characterized in that: The feeding conveyor (1) includes a frame (21), on which a third electric push rod (22) is horizontally arranged. A limit frame (23) is provided at the output end of the third electric push rod (22). The limit frame (23) is in the shape of an inverted L, and multiple guide rollers (24) are evenly arranged on the limit frame (23).
7. A punching device for cardboard box processing according to claim 1, characterized in that: A detection camera (25) is installed on the mounting bracket (5).
8. A punching device for cardboard box processing according to claim 1, characterized in that: A collection box (26) is provided below the support platform (3), and the collection box (26) is located below the chute (4).