A warm mink fur fabric and production system

Abstract

The utility model relates to the technical field of warp knitting plush, especially a warm mink plush fabric and production system. The warm mink plush fabric includes a skin layer and a pile layer, the pile layer is arranged on one side of the skin layer, the distance between the skin layer and the pile layer is between 0.5mm-1mm, and the pile layer is knitted by mink blended yarn. The skin layer is used as the base layer, the skin layer is knitted by moisture-absorbing and heat-generating fibers or fine denier polyester yarn, the weaving process of the skin layer forms a plain weave or a twill weave, and a soft inner layer is formed. The pile layer uses mink blended yarn, and the mink yarn is used as warp yarn and weft yarn to form a dense and suitable face for raising, and a mink simulation fur is formed. In order to improve the warmth, the pile layer is arranged on the skin layer, and the distance between the pile layer and the skin layer is between 0.5mm-1mm, so that a static air layer is formed between the pile layer and the skin layer, the air circulation speed is reduced, and the heat loss is slowed down.

Description

Technical Field

[0001] This utility model relates to the field of warp knitting plush technology, and in particular to a warm mink fleece fabric and production system. Background Technology

[0002] Before the advent of synthetic fibers, the artificial fur industry was highly developed. People used animal hair such as wool, mohair, or alpaca to weave fashionable artificial fur fabrics, and through various finishing processes, they were given a certain luster and other properties. However, due to the high cost of animal hair raw materials, only expensive garments could be made, and the ironing and calendering processes often used formaldehyde solvents harmful to human health, making washing difficult. With the development of the fiber industry, animal hair in artificial fur raw materials was gradually replaced by synthetic fibers. Furthermore, with advancements in textile technology, the simulation of animal fur fabrics became increasingly sophisticated. Different colors and patterns could be created through dyeing, embossing, and shearing processes. Garments made from these animal fur fabrics, compared to real fur, no longer appear bulky, are lightweight, offer diverse styles, and have a fashionable, modern feel. They are also more affordable than real fur, making them popular with ordinary consumers. Moreover, with various animal protection activities initiated by animal protection organizations, more young people are choosing clothing made from simulated animal fur instead of real fur to avoid harming animals.

[0003] In recent years, existing mink fur fabrics have been found to have poor warmth retention. Although they may look similar to mink fur, their warmth retention is difficult to guarantee. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this application provides a simulated warm rabbit fur fabric and production system to solve the problem that existing sable fur fabrics have poor warmth retention. Although the appearance can resemble sable fur, the warmth retention is difficult to guarantee.

[0005] To address the aforementioned technical problems, this application provides the following technical solutions.

[0006] In a first aspect, this application provides a warm mink cashmere fabric, the warm mink cashmere fabric comprising: The inner layer is woven from moisture-absorbing and heat-generating fibers or fine denier polyester yarn, and the surface of the inner layer has a plain weave. The fleece layer is located on one side of the inner layer, and the distance between the inner layer and the fleece layer is between 0.5mm and 1mm. The fleece layer is woven from mink fleece blended yarn.

[0007] Furthermore, the inner layer and the fleece layer are connected by bonded warp yarns or bonded weft yarns to form a static air layer between the inner layer and the fleece layer.

[0008] Furthermore, adjacent knotted warp or weft yarns are repeatedly connected to the inner layer and the fleece layer in an "X" shape.

[0009] Furthermore, the 6-8 connecting warp or weft yarns repeatedly shuttle back and forth to form unit areas, with adjacent unit areas distributed at intervals.

[0010] This application also proposes a production system for producing the aforementioned warm mink cashmere fabric, comprising: frame; Central control module, the central control module being mounted on the rack; A storage platform, which is mounted on the frame; A clamping module is located at the end of the frame away from the loading platform; A vision module is mounted on the frame and located above the clamping module; A laser cutting module is mounted on the frame and located above the clamping module. The storage platform is configured to hold warm mink fleece fabric, the clamping module is configured to automatically clamp, pull and flatten the warm mink fleece fabric on the storage platform, the vision module is configured to identify alignment marks or preset patterns on the warm mink fleece fabric on the clamping module, and the central control module controls the laser cutting module to perform notch cutting based on the alignment marks or preset patterns.

[0011] Furthermore, the clamping module includes: Two slide rails are mounted on the frame; Two grippers are symmetrically arranged on the two slide rails, and the two grippers can simultaneously move closer to or further away from the warm mink fleece fabric on the placement platform, and pull and flatten the warm mink fleece fabric.

[0012] Furthermore, the gripper is elongated in shape.

[0013] Furthermore, the production system also includes: A two-dimensional guide rail platform is mounted on the frame and located above the clamping module, and the laser cutting module is mounted on the two-dimensional guide rail platform.

[0014] Furthermore, the vision module is mounted on the two-dimensional guide rail platform and is integrated with the laser cutting module.

[0015] Furthermore, the vision module is an industrial CCD camera, and a ring light source is arranged around the industrial CCD camera.

[0016] Compared with the prior art, the beneficial effects of this application are as follows: This application uses a close-fitting layer as the base layer. To improve warmth, the close-fitting layer is woven from moisture-absorbing and heat-generating fibers or fine denier polyester yarn. During the weaving process, a relatively simple plain or twill weave can be used to fully showcase the yarn's inherent properties and create a soft, skin-friendly inner layer. The fleece layer uses a sable fleece blended yarn, with sable fleece yarn used as both warp and weft yarns to create a dense, napped front surface, forming a simulated sable fur. To further enhance warmth, the fleece layer is placed on top of the close-fitting layer, with a spacing of 0.5mm-1mm between them. This creates a static air layer between the fleece layer and the close-fitting layer, reducing airflow and slowing heat loss. Attached Figure Description

[0017] This application can be better understood by describing its embodiments in conjunction with the accompanying drawings, in which: Figure 1 This shows a cross-sectional structural diagram of a thermal mink fleece fabric according to this application; Figure 2 This invention provides a system architecture diagram illustrating one embodiment of a production system according to the present application. Figure 3 A system structure diagram showing an embodiment of a production system according to this application is displayed. Figure 4 This invention provides a mechanical structure diagram of one embodiment of a production system according to the present application. Figure 5 This shows a cross-sectional structural diagram of one embodiment of a production system according to this application; Figure 6 This diagram shows a structural diagram of a laser cutting module according to an embodiment of a production system based on this application.

[0018] In the above figures, the meanings of the reference numerals are as follows: 1. Body layer; 2. Fleece layer; 3. Static air layer; 4. Production system; 41. Frame; 42. Storage platform; 43. Clamping module; 431. Gripper; 4311. Main body; 4312. Clamping part; 44. Vision module; 45. Laser cutting module; 451. Support rod; 452. Fixing ring; 453. Laser cutter; 46. Central control module; 47. Two-dimensional guide rail platform. Detailed Implementation

[0019] Unless otherwise defined, the technical or scientific terms used in this specification and claims shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.

[0020] All the values ​​listed in this article, ranging from the lowest to the highest, refer to all values ​​obtained by incrementing the lowest and highest values ​​by one unit when the difference between the lowest and highest values ​​is more than two units.

[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] Before the advent of synthetic fibers, the artificial fur industry was highly developed. People used animal hair such as wool, mohair, or alpaca to weave fashionable artificial fur fabrics, and through various finishing processes, they were given a certain luster and other properties. However, due to the high cost of animal hair raw materials, only expensive garments could be produced, and the ironing and calendering processes often used formaldehyde solvents harmful to human health, making washing difficult. With the development of the fiber industry, animal hair in artificial fur raw materials was gradually replaced by synthetic fibers. Furthermore, with advancements in textile technology, the simulation of animal fur fabrics has become increasingly sophisticated. Different colors and patterns can be created through dyeing, embossing, and shearing processes. Garments made from these animal fur fabrics are less bulky than real fur, are lighter, offer more diverse styles, are fashionable and modern, and are more affordable than real fur, making them popular with ordinary consumers. Moreover, with various animal protection activities initiated by animal protection organizations, more young people are choosing clothing made from simulated animal fur instead of real fur to avoid harming animals.

[0024] In recent years, existing mink fur fabrics have been found to have poor warmth retention. Although they may look similar to mink fur, their warmth retention is difficult to guarantee.

[0025] like Figures 1-4As shown, in view of the above, this application proposes a warm mink cashmere fabric and production system, the warm mink cashmere fabric comprising: a base layer 1, the base layer 1 being woven from moisture-absorbing and heat-generating fibers or fine denier polyester yarn, and the surface of the base layer 1 having a plain weave structure; a fleece layer 2, the fleece layer 2 being disposed on one side of the base layer 1, and the distance between the base layer 1 and the fleece layer 2 being between 0.5mm and 1mm, the fleece layer 2 being woven from mink cashmere blended yarn.

[0026] In this embodiment, the inner layer 1 is used as the base layer. To improve the warmth retention, the inner layer 1 is woven from moisture-absorbing and heat-generating fibers or fine denier polyester yarn. During the weaving process of the inner layer 1, a relatively simple plain or twill weave can be used to fully showcase the properties of the yarn itself and form a soft, skin-friendly inner layer. The fleece layer 2 uses sable fleece blended yarn, with sable fleece yarn as both warp and weft yarns, forming a dense, napped front surface to create a simulated sable fur. To improve warmth retention, the fleece layer 2 is placed on top of the inner layer 1, and the distance between the fleece layer 2 and the inner layer 1 is between 0.5mm and 1mm, creating a static air layer 3 between the fleece layer 2 and the inner layer 1, reducing airflow speed and slowing heat loss.

[0027] Specifically, the inner layer 1 and the fleece layer 2 are connected by knotted warp or weft yarns to form a static air layer 3 between them. In this embodiment, the two layers of fabric are periodically connected together through specific weaving points, such as knotted warp or weft yarns. These connection points are few in number and evenly distributed, forming a supported static air layer 3 between the inner layer 1 and the fleece layer 2. The distance between the inner layer 1 and the fleece layer 2 is between 0.5mm and 1mm, which reduces airflow speed and slows down heat loss.

[0028] Specifically, adjacent warp or weft yarns are repeatedly connected to the inner layer 1 and the pile layer 2 in an "X" shape. In this embodiment, to ensure the stability of the connection between the pile layer 2 and the inner layer 1, adjacent warp or weft yarns are repeatedly connected to the inner layer 1 and the pile layer 2 in an "X" shape. For example, monofilament polyester or nylon is used to connect the two layers, and spacer yarns repeatedly shuttle between the pile layer 2 and the inner layer 1 in an "X" or "V" shape between the two needle beds to connect them, thereby forming a three-dimensional hollow layer with controllable thickness, namely the static air layer 3.

[0029] Specifically, 6-8 of the aforementioned connecting warp or weft yarns repeatedly shuttle back and forth to form unit areas, with adjacent unit areas spaced apart. In this embodiment, to ensure the stability of the connection between the pile layer 2 and the inner layer 1, the number of connecting warp or weft yarns should not be too small, preferably 6-8.

[0030] like Figures 2-6 As shown, this utility model also proposes a production system 4 for producing and processing the aforementioned warm mink cashmere fabric, comprising: a frame 41; a central control module 46, the central control module 46 being disposed on the frame 41; a storage platform 42, the storage platform 42 being disposed on the frame 41; a clamping module 43, the clamping module 43 being disposed at the end of the frame 41 away from the storage platform 42; a vision module 44, the vision module 44 being disposed on the frame 41 and located above the clamping module 43; and a laser cutting mold. Block 45, the laser cutting module 45 is mounted on the frame 41 and located above the clamping module 43; wherein, the placement platform 42 is configured to place the warm mink cashmere fabric, the clamping module 43 is configured to automatically clamp, pull and flatten the warm mink cashmere fabric on the placement platform 42, the vision module 44 is configured to identify alignment marks or preset patterns on the warm mink cashmere fabric on the clamping module 43, and the central control module 46 controls the laser cutting module 45 to perform notch cutting based on the alignment marks or preset patterns. The specific structure of the warm mink cashmere fabric refers to the above embodiment. Since the production system 4 is applied to the production and processing of all the technical solutions of the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described in detail here.

[0031] When warm mink cashmere fabric is used to make clothing or other fabric decorations, it needs to be cut into small pieces of fabric with a pre-set shape by a cutting machine. Then, the standardized batch of small pieces of fabric are further processed by other machines. This application takes cutting the small pieces of fabric into square pieces for further processing into armholes, collars, back hangings, etc. as an example for explanation.

[0032] During the production and processing of warm mink cashmere fabric, when two pieces of fabric need to bend or form a three-dimensional curve after being sewn together, such as at armholes or collars, the outer and inner edges of the fabric have different circumferences. If forcibly pulled, wrinkles, stretching, and twisting will occur. To address this issue, this application proposes a production system 4. By identifying alignment marks or preset patterns on the warm mink cashmere fabric, a laser cutting module 45 performs notch cutting based on the alignment marks or preset patterns. This notch allows the seam allowance to unfold, making the fabric smoother.

[0033] In this embodiment, the warm mink fleece fabric to be processed is laid flat on the storage platform 42. The clamping module 43 clamps the warm mink fleece from the storage platform 42 one at a time or in batches and flattens the warm mink fleece. The vision module 44 is located above the clamping module 43 to identify the alignment marks or preset patterns on the warm mink fleece fabric on the clamping module 43. Finally, the central control module 46 controls the laser cutting module 45 to perform notch cutting based on the alignment marks or preset patterns, so as to achieve efficient and notch-cutting effect.

[0034] Specifically, the clamping module 43 includes: Two slide rails (not shown in the figure) are mounted on the frame 41; Two grippers 431 are symmetrically arranged on the two slide rails, and the two grippers 431 can simultaneously move closer to or away from the warm mink cashmere fabric and pull and flatten the warm mink cashmere fabric.

[0035] In this embodiment, in order to facilitate clamping the warm mink fleece fabric, this application sets symmetrical slide rails on the frame 41 and symmetrically sets the grippers 431 on the two slide rails, so that the grippers 431 can simultaneously approach or move away from the warm mink fleece fabric on the storage platform 42 and pull and flatten the warm mink fleece fabric.

[0036] Understandably, the gripper 431 can use an adsorption gripping method to avoid damaging the surface of the warm mink cashmere fabric.

[0037] Specifically, the gripper 431 is elongated. In this embodiment, to ensure that the gripper 431 can completely flatten the warm mink cashmere fabric, the gripper 431 is elongated, and its length is adapted to the length of the warm mink cashmere fabric.

[0038] like Figure 5 As shown, specifically, the gripper 431 includes a main body 4311 and clamping parts 4312. The main body 4311 has an elongated structure and is disposed on a corresponding slide rail. Multiple clamping parts 4312 are provided and distributed at intervals on the main body 4311. Each clamping part 4312 has a clamping opening, and the clamping openings of each clamping part 4312 are aligned on the same horizontal line. When it is necessary to clamp the warm mink cashmere fabric, the multiple clamping parts 4312 clamp the warm mink cashmere fabric respectively. Since the distance between adjacent clamping parts 4312 is equal, the force applied by the clamping parts 4312 to the warm mink cashmere fabric is uniform, which can make the warm mink cashmere fabric flat and smooth.

[0039] Specifically, the production system 4 also includes: A two-dimensional guide rail platform 47 is mounted on the frame 41 and located above the clamping module 43. The laser cutting module 45 is mounted on the two-dimensional guide rail platform 47.

[0040] In this embodiment, in order to facilitate the laser cutting module 45 to cut notches of different shapes, a two-dimensional guide rail platform 47 is provided on the frame 41. The two-dimensional guide rail platform 47 is located above the clamping module 43, and the laser cutting module 45 can move in multiple dimensions within the area of ​​the clamping module 43.

[0041] Specifically, the vision module 44 is mounted on the two-dimensional guide rail platform 47 and is integrated with the laser cutting module 45. In this embodiment, the notch shape designed in CAD can be pre-imported into the central control module 46, such as a thin line shape, a rhombus shape, an irregular shape, etc. The vision module 44 identifies the outline range of the warm mink cashmere fabric and automatically generates a cutting path, i.e., alignment marks or preset patterns, which is transmitted to the central control module 46. The central control module 46 controls the laser cutting module 45 to perform notch cutting based on the alignment marks or preset patterns.

[0042] Specifically, the vision module 44 is mounted on the two-dimensional guide rail platform 47 and is integrated with the laser cutting module 45. In this embodiment, the vision module 44 can be integrated onto the laser cutting module 45 to ensure that the movement paths of the two are highly consistent, enabling the laser cutting module 45 to accurately cut the notch.

[0043] Specifically, the vision module 44 is an industrial CCD camera, and a ring light source is arranged around the industrial CCD camera. In this embodiment, this application uses a high-resolution, high-frame-rate color or monochrome industrial CCD camera, which is mounted above the laser cutting module 45, and provides uniform, shadowless illumination around the vision module 44 to improve the recognition effect.

[0044] like Figure 6 As shown, specifically, the laser cutting module 45 includes a support rod 451, a fixing ring 452, and a laser cutter 453. One end of the support rod 451 is mounted on the two-dimensional guide rail platform 47, and the fixing ring 452 is fixed to the end of the support rod 451 away from the two-dimensional guide rail platform 47. The laser cutter 453 is fixed inside the fixing ring 452. The support rod 451 facilitates stable movement of the laser cutter 453 towards the warm mink fleece fabric. Since the laser cutter 453 is generally cylindrical, it is fixed within the inner ring of the fixing ring 452.

[0045] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A warm mink cashmere fabric, characterized in that, The warm mink fleece fabric includes: The inner layer is woven from moisture-absorbing and heat-generating fibers or fine denier polyester yarn, and the surface of the inner layer has a plain weave. The fleece layer is located on one side of the inner layer, and the distance between the inner layer and the fleece layer is between 0.5mm and 1mm. The fleece layer is woven from mink fleece blended yarn.

2. The warm mink cashmere fabric according to claim 1, characterized in that, The inner layer and the fleece layer are connected by bonded warp yarns or bonded weft yarns to form a static air layer between the inner layer and the fleece layer.

3. The warm mink cashmere fabric according to claim 2, characterized in that, The adjacent warp or weft yarns are connected to the inner layer and the fleece layer by repeatedly shuttling in an "X" shape.

4. The warm mink cashmere fabric according to claim 3, characterized in that, The 6-8 warp or weft yarns are repeatedly crisscrossed to form unit areas, with adjacent unit areas spaced apart.

5. A production system for producing warm mink cashmere fabric as described in any one of claims 1-4, characterized in that, include: frame; The central control module is mounted on the rack; A storage platform is installed on the rack; The clamping module is located at the end of the frame away from the loading platform; A vision module is mounted on the frame and located above the clamping module; A laser cutting module is mounted on the frame and located above the clamping module; The storage platform is configured to hold warm mink fleece fabric, the clamping module is configured to automatically clamp, pull and flatten the warm mink fleece fabric on the storage platform, the vision module is configured to identify alignment marks or preset patterns on the warm mink fleece fabric on the clamping module, and the central control module controls the laser cutting module to perform notch cutting based on the alignment marks or preset patterns.

6. The production system according to claim 5, characterized in that, The clamping module includes: Two slide rails are provided on the frame; Two grippers are symmetrically arranged on the two slide rails. The two grippers can simultaneously move closer to or away from the warm mink fleece fabric on the placement platform and pull and flatten the warm mink fleece fabric.

7. The production system according to claim 6, characterized in that, The gripper is elongated in shape.

8. The production system according to claim 6, characterized in that, The production system also includes: A two-dimensional guide rail platform is mounted on the frame and located above the clamping module. The laser cutting module is mounted on the two-dimensional guide rail platform.

9. The production system according to claim 8, characterized in that, The vision module is mounted on the two-dimensional guide rail platform and is integrated with the laser cutting module.

10. The production system according to claim 9, characterized in that, The vision module is an industrial CCD camera, and a ring light source is arranged around the industrial CCD camera.

Images