A laminating device for processing thermal insulation boards
Patent Information
- Application Number
- CN202521909180.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0004]现有技术中,在对保温板进行层压加工时,由于保温板本身质地柔软且热敏感性强,使得芯层与防护层的粘结固化成型较为缓慢,且材料受挤压会从保温板的边缘处溢出并形成参差不齐的毛边,不仅影响层压精度和外观质量,还会造成保温板尺寸不一致
[0020] 1. The fixing unit and lamination unit facilitate the fixing and lamination of the insulation board to be pressed, while the cooling component can cool the material during the insulation board lamination process, accelerate the curing process, and improve the lamination efficiency of the insulation board. At the same time, the scraping component can quickly scrape off the material extruded from both sides after the insulation board is laminated, improve the edge precision of the insulation board, and avoid excess material affecting the subsequent processing of the insulation board.
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Figure CN224856544U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of insulation board processing, and in particular to a lamination device for insulation board processing. Background Technology
[0002] Insulation boards are mainly used to reduce heat transfer and play a role in heat insulation. They are usually composed of insulation core material and surface protective layer. Excellent heat insulation, fire resistance, water resistance and mechanical strength performance are achieved through the combination of different materials.
[0003] During the processing of insulation boards, lamination enables the insulation core material and the protective layer to be tightly bonded together, forming a stable overall structure. This significantly improves the overall performance of the insulation board, enhances the bonding strength between materials, prevents delamination and detachment, and also gives the insulation board better waterproof, moisture-proof and impact-resistant capabilities.
[0004] In the existing technology, when laminating insulation boards, the insulation boards themselves are soft and highly heat-sensitive, which makes the bonding and curing of the core layer and the protective layer relatively slow. Moreover, the material will overflow from the edge of the insulation board when squeezed, forming uneven burrs, which not only affects the lamination accuracy and appearance quality, but also causes the insulation board to be inconsistent in size. Utility Model Content
[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0006] In view of the problems existing in the current lamination device for processing insulation boards, this utility model is proposed.
[0007] Therefore, the purpose of this utility model is to provide a lamination device for processing insulation boards, which aims to solve the problem that "when laminating insulation boards, due to the soft texture and high heat sensitivity of the insulation boards themselves, the bonding and curing of the core layer and the protective layer is relatively slow, and the material will overflow from the edge of the insulation board under pressure and form uneven burrs, which not only affects the lamination accuracy and appearance quality, but also causes the insulation board to be inconsistent in size".
[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: including:
[0009] Processing table;
[0010] The fixing unit and the laminating unit are both mounted on the processing table. The fixing unit and the laminating unit are used to fix the insulation board and laminate it, respectively.
[0011] The cooling component and the scraping component are both installed on the lamination unit. The cooling component and the scraping component respectively cool down the insulation board lamination and scrape off the edge material.
[0012] In a preferred embodiment of the lamination device for processing insulation board according to the present invention, the fixing unit includes a first side plate, which is fixedly connected to the top surface of the processing table. A first opening is provided on the processing table. A lead screw is rotatably connected to the inner wall of one side of the first opening. A reciprocating motor is fixedly connected to one side surface of the processing table. The output end of the reciprocating motor is fixedly connected to the other end of the lead screw. A second side plate is threadedly connected to the arm of the lead screw. The second side plate is slidably connected inside the first opening.
[0013] As a preferred embodiment of the lamination device for processing insulation board according to the present invention, the lamination unit includes a frame, which is fixedly connected to the top surface of the processing table. An electric push rod is fixedly connected to the side of the frame away from the processing table, and the telescopic end of the electric push rod is fixedly connected to the lamination plate.
[0014] As a preferred embodiment of the lamination device for processing insulation board according to the present invention, the cooling component includes a first connecting plate, which is fixedly connected to the lamination board. An air box is fixedly connected to the bottom surface of the processing table. A movable plate is slidably connected inside the air box. The first connecting plate movably passes through the air box and is fixedly connected to the movable plate. Two conduits are fixedly connected to the two sides of the air box, and the other ends of the two conduits are fixedly connected to the processing table.
[0015] As a preferred embodiment of the laminating device for processing insulation board according to the present invention, the scraping component includes two second connecting plates, both of which are fixedly connected to the laminating board, and both of which are fixedly connected to a scraper. The processing table has two second openings, and both scrapers are movably disposed in the corresponding second openings.
[0016] In a preferred embodiment of the lamination device for processing insulation board according to the present invention, the support frame is provided with a third opening, and the first connecting plate is slidably connected in the third opening.
[0017] In a preferred embodiment of the laminating device for processing insulation boards according to the present invention, the bottom surface of the processing table is fixedly connected to two slide rails, and a storage box is slidably connected to each of the two slide rails.
[0018] In a preferred embodiment of the laminating device for processing insulation boards according to the present invention, the bottom surface of the processing table is fixedly connected to two slide rails, and a storage box is slidably connected to each of the two slide rails.
[0019] The beneficial effects of this utility model are:
[0020] 1. The fixing unit and lamination unit facilitate the fixing and lamination of the insulation board to be pressed, while the cooling component can cool the material during the insulation board lamination process, accelerate the curing process, and improve the lamination efficiency of the insulation board. At the same time, the scraping component can quickly scrape off the material extruded from both sides after the insulation board is laminated, improve the edge precision of the insulation board, and avoid excess material affecting the subsequent processing of the insulation board. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0022] Figure 1 This is a front view of the overall structure of a laminating device for processing insulation boards proposed in this utility model.
[0023] Figure 2 This is a side view of the overall structure of a laminating device for processing insulation boards proposed in this utility model;
[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the processing table proposed in this utility model.
[0025] In the picture:
[0026] 100. Processing table; 101. Slide rail; 102. Storage box;
[0027] 200. Fixed unit; 201. First side plate; 202. Second opening; 203. Lead screw; 204. Reciprocating motor; 205. Second side plate;
[0028] 300. Laminate unit; 301. Stand; 302. Electric actuator; 303. Laminate; 3011. Third opening;
[0029] 400. Cooling component; 401. First connecting plate; 402. Air box; 403. Movable plate; 404. Conduit; 4021. Air inlet pipe;
[0030] 500, Scraping component; 501, Second connecting plate; 502, Scraper; 503, Second opening. Detailed Implementation
[0031] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0033] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0034] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0035] Example 1
[0036] Reference Figures 1 to 3 This is the first embodiment of the present invention, which provides the following achievable effects:
[0037] 100 processing tables;
[0038] Fixing unit 200 and lamination unit 300 are both mounted on processing table 100. Fixing unit 200 and lamination unit 300 are used to fix and laminate the insulation board, respectively.
[0039] Cooling component 400 and scraping component 500 are both installed on lamination unit 300. Cooling component 400 and scraping component 500 respectively cool the insulation board during lamination and scrape off the edge material.
[0040] In use, the fixing unit 200 and the lamination unit 300 facilitate the fixing and lamination of the insulation board to be pressed, while the cooling component 400 can cool the material during the insulation board lamination process, accelerate the curing process, and improve the lamination efficiency of the insulation board. At the same time, the scraping component 500 quickly scrapes off the material extruded from both sides after the insulation board is laminated, improves the edge precision of the insulation board, and avoids excess material affecting the subsequent processing of the insulation board.
[0041] Example 2
[0042] Reference Figures 1 to 3 This is the second embodiment of the present invention, which differs from the previous embodiment in that...
[0043] The fixing unit 200 includes a first side plate 201, which is fixedly connected to the top surface of the processing table 100. The processing table 100 has a first opening 202. A lead screw 203 is rotatably connected to the inner wall of one side of the first opening 202. A reciprocating motor 204 is fixedly connected to one side surface of the processing table 100. The output end of the reciprocating motor 204 is fixedly connected to the other end of the lead screw 203. The arm of the lead screw 203 is threadedly connected to a second side plate 205, which is slidably connected inside the first opening 202.
[0044] The first side plate 201, in conjunction with the movable second side plate 205, facilitates clamping and fixing the insulation board to be pressed, ensuring a stable fixing process and effectively preventing the insulation board from shifting during lamination. The first side plate 201 and the second side plate 205 are matched with each other, and the second side plate 205 slides within the first opening 202, which has a guiding effect on the second side plate 205.
[0045] Specifically, the laminating unit 300 includes a support frame 301, which is fixedly connected to the top surface of the processing table 100. An electric push rod 302 is fixedly connected to the side of the support frame 301 away from the processing table 100. The telescopic end of the electric push rod 302 is fixedly connected to the laminating plate 303.
[0046] The electric push rod 302 can control the lifting height and pressing force of the laminate 303 to ensure uniform pressure on the insulation board and achieve efficient lamination.
[0047] Specifically, the cooling component 400 includes a first connecting plate 401, which is fixedly connected to the laminate 303. An air box 402 is fixedly connected to the bottom surface of the processing table 100. A movable plate 403 is slidably connected inside the air box 402. The first connecting plate 401 movably passes through the air box 402 and is fixedly connected to the movable plate 403. Two conduits 404 are fixedly connected to both sides of the air box 402. The other ends of the two conduits 404 are fixedly connected through the processing table 100.
[0048] The cooling component 400 moves up and down in conjunction with the laminate 303. When the laminate 303 is pressed down, it drives the movable plate 403, causing the gas in the gas box 402 to be ejected through the conduit 404. This gas acts on the insulation board during the lamination process, preventing the insulation board from deforming due to high temperature, while also speeding up the molding time and improving production efficiency.
[0049] Specifically, the scraping assembly 500 includes two second connecting plates 501, both of which are fixedly connected to the laminate 303. Each of the two second connecting plates 501 is fixedly connected to a scraper 502. The processing table 100 has two second openings 503, and the two scrapers 502 are movably disposed in the corresponding second openings 503.
[0050] When the laminate 303 moves upward and resets during use, it can drive the scraper 502 to slide upward along the second opening 503, promptly scraping off the extruded material from the edge of the insulation board. No additional drive is required, which efficiently cleans up waste and ensures the lamination accuracy and appearance quality of the insulation board.
[0051] Example 3
[0052] Reference Figures 1 to 3 This is the third embodiment of the present invention, which differs from the previous embodiment in that...
[0053] The support frame 301 has a third opening 3011, and the first connecting plate 401 is slidably connected in the third opening 3011.
[0054] The third opening 3011 guides the translation of the first connecting plate 401, ensuring stability during lifting and lowering.
[0055] Specifically, the bottom surface of the processing table 100 is fixedly connected to two slide rails 101, and storage boxes 102 are slidably connected to both slide rails 101.
[0056] The storage box 102 allows users to place tools inside, facilitating auxiliary operations during the lamination process of the insulation board.
[0057] Specifically, an air inlet pipe 4021 is fixedly connected to one side surface of the air box 402, and one-way valves are provided on the air inlet pipe 4021 and the two conduits 404.
[0058] When in use, the air inlet pipe 4021 allows gas to be refilled into the air box 402 when the electric push rod 302 drives the laminate 303 to reset, and the one-way valve prevents gas in the air box 402 from being discharged without being squeezed.
[0059] During use, the insulation board to be pressed is placed on the processing table 100, and the reciprocating motor 204 is started to drive the lead screw 203 to rotate, causing the second side plate 205 to move horizontally within the first opening 202 and approach the first side plate 201, thereby clamping and fixing the insulation board. At the same time, the electric push rod 302 on the stand 301 is activated, pushing the laminate 303 downward to perform lamination on the insulation board. During the lamination process, the first connecting plate 401 moves downward with the laminate 303, causing the movable plate 403 to move within the air box 402, allowing the air in the air box 402 to move. The body acts on the pressed insulation board through the conduit 404 to cool the insulation board during the lamination process, preventing the insulation board from deforming or losing its performance due to excessive temperature. At the same time, it accelerates the forming efficiency of the laminated insulation board. After lamination is completed, the two second connecting plates 501 move upward with the laminating plate 303. The scraper 502 fixed on the second connecting plate 501 slides in the second opening 503. The scraper 502 scrapes away the excess material squeezed out from the edge of the insulation board, making the edge of the insulation board neat and ensuring dimensional accuracy. The storage box 102 can store tools for easy use and replacement.
[0060] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A laminating device for processing insulation boards, characterized in that: include: Processing table (100); Fixing unit (200) and laminating unit (300) are provided on the processing table (100). The fixing unit (200) and laminating unit (300) are respectively used to fix and laminate the insulation board. Cooling component (400) and scraping component (500) are both disposed on laminating unit (300). Cooling component (400) and scraping component (500) respectively cool the insulation board during lamination and scrape off edge material.
2. The laminating device for processing insulation boards according to claim 1, characterized in that: The fixing unit (200) includes a first side plate (201), which is fixedly connected to the top surface of the processing table (100). The processing table (100) has a first opening (202). A lead screw (203) is rotatably connected to the inner wall of one side of the first opening (202). A reciprocating motor (204) is fixedly connected to one side surface of the processing table (100). The output end of the reciprocating motor (204) is fixedly connected to the other end of the lead screw (203). The arm of the lead screw (203) is threadedly connected to a second side plate (205), which is slidably connected inside the first opening (202).
3. The laminating device for processing insulation boards according to claim 2, characterized in that: The laminating unit (300) includes a stand (301), which is fixedly connected to the top surface of the processing table (100). An electric push rod (302) is fixedly connected to the side of the stand (301) away from the processing table (100). The telescopic end of the electric push rod (302) is fixedly connected to a laminating plate (303).
4. The laminating device for processing insulation boards according to claim 3, characterized in that: The cooling component (400) includes a first connecting plate (401), which is fixedly connected to the laminate (303). An air box (402) is fixedly connected to the bottom surface of the processing table (100). A movable plate (403) is slidably connected inside the air box (402). The first connecting plate (401) movably passes through the air box (402) and is fixedly connected to the movable plate (403). Two conduits (404) are fixedly connected to the two sides of the air box (402). The other ends of the two conduits (404) are fixedly connected to the processing table (100).
5. The laminating device for processing insulation boards according to claim 4, characterized in that: The scraping assembly (500) includes two second connecting plates (501), both of which are fixedly connected to the laminate (303). Each of the two second connecting plates (501) is fixedly connected to a scraper (502). The processing table (100) has two second openings (503), and the two scrapers (502) are movably disposed in the corresponding second openings (503).
6. The laminating device for processing insulation boards according to claim 5, characterized in that: The support frame (301) has a third opening (3011), and the first connecting plate (401) is slidably connected in the third opening (3011).
7. A laminating device for processing insulation boards according to claim 6, characterized in that: The bottom surface of the processing table (100) is fixedly connected to two slide rails (101), and a storage box (102) is slidably connected on each of the two slide rails (101).
8. The laminating device for processing insulation boards according to claim 7, characterized in that: An air inlet pipe (4021) is fixedly connected to one side surface of the air box (402), and one-way valves are provided on the air inlet pipe (4021) and the two conduits (404).