A kind of laminating equipment of nanofiber reinforced pipeline repair material
Patent Information
- Application Number
- CN202522421576.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0003]本实用新型的目的是为了解决现有技术中“传统设备多依赖手动调节加工适配结构,调节精度低且效率差,易导致层压压力不均引发材料缺陷;材料推送多采用人工操作,难以保证加工工位定位精准性,影响层压质量;同时层压机常通过螺栓等传统方式固定,拆卸维护需借助工具,操作繁琐且耗时,严重降低设备运维效率”的缺陷,从而提出一种纳米纤维增强管道修复材料的层压加工设备
通过主链轮、链条、齿轮与齿板构成的调节部件,配合外接启动电机实现自动化调节,能精准适配不同规格材料的加工需求,解决了传统手动调节精度不足的问题;借助气缸驱动推动板沿矩形槽移动,可将材料精准推送至加工工位,规避了人工推送的定位偏差;固定器、卡板、弹性复位件和卡柱组成的固定部件,无需工具即可实现层压机的快速拆装,大幅提升维护效率,有效弥补了传统固定方式的运维缺陷。
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Figure CN224856546U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline repair technology, and in particular to a lamination processing equipment for nanofiber reinforced pipeline repair materials. Background Technology
[0002] In existing nanofiber reinforced pipe repair material lamination processing equipment, due to the diverse differences in material specifications, traditional equipment mostly relies on manual adjustment to adapt the processing structure. The adjustment accuracy is low and the efficiency is poor, which can easily lead to uneven lamination pressure and material defects. Material pushing is mostly done manually, which makes it difficult to ensure the accuracy of the processing station positioning and affects the lamination quality. At the same time, the laminator is often fixed by traditional methods such as bolts. Disassembly and maintenance require tools, which is cumbersome and time-consuming, and seriously reduces the efficiency of equipment operation and maintenance. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies, such as the reliance on manual adjustment of processing and adaptation structures in traditional equipment, which results in low adjustment accuracy and poor efficiency, easily leading to uneven lamination pressure and material defects; the manual operation of material pushing makes it difficult to ensure the accuracy of processing station positioning, affecting lamination quality; and the fact that laminators are often fixed by traditional methods such as bolts, requiring tools for disassembly and maintenance, which is cumbersome and time-consuming, severely reducing equipment operation and maintenance efficiency. Therefore, this invention proposes a lamination processing equipment for nanofiber reinforced pipe repair materials.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A lamination processing device for nanofiber reinforced pipe repair material includes: a base plate, a fixing plate fixedly mounted on the base plate, an installation groove formed in the fixing plate, an adjustment component disposed in the installation groove, an installation frame fixedly mounted on the upper end of the fixing plate, and a fixing component disposed on the installation frame.
[0005] In a preferred embodiment of the lamination processing equipment for the nanofiber reinforced pipe repair material of this utility model, the adjusting component includes a main sprocket rotatably disposed within the fixed plate, a chain disposed on the main sprocket, a driven sprocket disposed at the other end of the chain, a gear rotatably disposed within the mounting groove, and a toothed plate meshing with one side of the gear.
[0006] As a preferred embodiment of the lamination processing equipment for the nanofiber reinforced pipe repair material of this utility model, a fixing column is fixedly provided in the installation groove, and a gear groove is provided on the driven sprocket, wherein the gear groove meshes with a gear.
[0007] As a preferred embodiment of the lamination processing equipment for the nanofiber reinforced pipe repair material of this utility model, a fixed seat is fixedly provided on the base plate, a cylinder is fixedly provided inside the fixed seat, a push plate is fixedly provided at the output end of the cylinder, a rectangular groove is provided on the fixed plate, and the push plate is used in conjunction with the rectangular groove.
[0008] As a preferred embodiment of the lamination processing equipment for the nanofiber reinforced pipe repair material of this utility model, the mounting frame is provided with a connecting groove, a laminator is provided on the connecting groove, and the laminator is fixedly connected to the mounting frame through a fixing component.
[0009] In a preferred embodiment of the lamination processing equipment for the nanofiber reinforced pipe repair material of this utility model, the fixing component includes a fixture fixedly mounted on the laminator, a slidable clamping plate on the fixture, an elastic reset component on the clamping plate, and a clamping post fixedly mounted on the fixing plate.
[0010] Compared with the prior art, the beneficial effects of this utility model are: The adjustment components, consisting of a main sprocket, chain, gears, and toothed plates, work in conjunction with an external starter motor to achieve automated adjustment. This allows for precise adaptation to the processing requirements of materials of different specifications, solving the problem of insufficient precision in traditional manual adjustment. By using a cylinder to drive the plate to move along a rectangular groove, the material can be accurately pushed to the processing station, avoiding the positioning deviation caused by manual pushing. The fixing components, consisting of a retainer, clamping plate, elastic reset component, and clamping post, allow for quick assembly and disassembly of the laminator without tools, greatly improving maintenance efficiency and effectively compensating for the maintenance deficiencies of traditional fixing methods. Attached Figure Description
[0011] Figure 1 This is a perspective view of a lamination processing equipment for a nanofiber reinforced pipe repair material proposed in this utility model; Figure 2 This is a schematic diagram of the internal structure of the fixing seat of the lamination processing equipment for nanofiber reinforced pipe repair material proposed in this utility model; Figure 3 This is a schematic diagram of the internal structure of the fixing plate of the lamination processing equipment for nanofiber reinforced pipe repair material proposed in this utility model; Figure 4 This is a schematic diagram of the mounting frame structure of a lamination processing equipment for nanofiber reinforced pipe repair material proposed in this utility model; Figure 5 This is a schematic diagram of the fixed component structure of a lamination processing equipment for a nanofiber reinforced pipe repair material proposed in this utility model.
[0012] In the diagram: 101, base plate; 102, fixing plate; 103, fixing seat; 104, cylinder; 105, push plate; 201, mounting slot; 202, adjusting component; 2021, main sprocket; 2022, chain; 2023, driven sprocket; 2024, gear; 2025, toothed plate; 203, fixing column; 204, fixing component; 2041, fixing device; 2042, clamping plate; 2043, elastic reset component; 2044, clamping post; 205, mounting bracket; 206, laminator. Detailed Implementation
[0013] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0014] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "set up," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0015] Reference Figures 1-5 A lamination processing equipment for nanofiber reinforced pipe repair material includes a base plate 101, a fixing plate 102 fixedly mounted on the base plate 101, an installation groove 201 opened in the fixing plate 102, an adjustment component 202 disposed in the installation groove 201, an installation frame 205 fixedly mounted on the upper end of the fixing plate 102, and a fixing component 204 disposed on the installation frame 205.
[0016] Considering the differences in specifications of nanofiber reinforced pipe repair materials, adjustments are required during lamination processing based on material specifications. Therefore, adjustment component 202 is needed, including a main sprocket 2021 rotatably mounted in the fixed plate 102, a chain 2022 mounted on the main sprocket 2021, a driven sprocket 2023 mounted at the other end of the chain 2022, a gear 2024 rotatably mounted in the mounting groove 201, a toothed plate 2025 meshing on one side of the gear 2024, and a starter motor externally connected to the main sprocket 2021.
[0017] Furthermore, a fixing post 203 is fixedly provided in the mounting groove 201, a gear groove is provided on the driven sprocket 2023, the gear groove meshes with the gear 2024, a fixing seat 103 is fixedly provided on the base plate 101, a cylinder 104 is fixedly provided in the fixing seat 103, a push plate 105 is fixedly provided at the output end of the cylinder 104, a rectangular groove is provided on the fixing plate 102, and the push plate 105 is used in conjunction with the rectangular groove.
[0018] Considering that the laminator 206 needs maintenance, repair or replacement after long-term use, if traditional fixing methods such as bolts are used, disassembly requires tools, which is cumbersome and affects maintenance efficiency. Therefore, the mounting frame 205 needs to be provided with a connecting groove, and the laminator 206 is installed on the connecting groove. The laminator 206 is fixedly connected to the mounting frame 205 through the fixing component 204. The fixing component 204 includes a retainer 2041 fixedly installed on the laminator 206, a slidable clamping plate 2042 on the retainer 2041, an elastic reset member 2043 on the clamping plate 2042, and a clamping post 2044 fixedly installed on the fixing plate 102.
[0019] In summary, the working process of this solution is as follows: The nanofiber reinforced pipe repair material to be processed is placed on the push plate 105, and then the cylinder 104 is activated. The output end of the cylinder 104 extends, driving the push plate 105 to move smoothly along the rectangular groove on the fixed plate 102, accurately pushing the material to be processed to the processing station directly below the laminator 206. According to the specifications of the material to be processed, the main sprocket 2021 is adjusted. The rotation of the main sprocket 2021 drives the chain 2022 to drive the driven sprocket 2023 to rotate stably around the fixed column 203. The driven sprocket 2023 meshes with the gear 2024 through the gear groove on it, driving the gear 2024 to rotate synchronously. The gear 2024 meshes with the toothed plate 2025, converting the rotational motion into the linear motion of the toothed plate 2025, thereby adjusting the processing adaptation structure to adapt the equipment to the processing requirements of the current material. After the adjustment is completed, the laminator 206 is started, and the laminator 206 performs lamination processing on the material to be processed according to the preset parameters.
[0020] If maintenance or replacement of the laminator 206 is required, push the clamping plate 2042 to both sides. The clamping plate 2042 compresses the elastic reset member 2043 and disengages from the clamping post 2044, allowing the laminator 206 to be removed from the connecting slot of the mounting bracket 205. After maintenance or replacement is completed, the laminator 206 can be put back into the connecting slot and the equipment can be put back into use.
[0021] It is worth noting that the entire device is controlled by a controller. Since the controller is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0022] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the protection scope of this utility model. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," or "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
Claims
1. A lamination processing device for a nanofiber reinforced pipe repair material, comprising: A base plate (101) is provided with a fixing plate (102) fixedly mounted on the base plate (101). The fixing plate (102) is characterized in that: an installation groove (201) is provided in the fixing plate (102), an adjustment component (202) is provided in the installation groove (201), an installation bracket (205) is fixedly mounted on the upper end of the fixing plate (102), and a fixing component (204) is provided on the installation bracket (205).
2. The lamination processing equipment for nanofiber reinforced pipe repair material according to claim 1, characterized in that: The adjusting component (202) includes a main sprocket (2021) rotatably disposed in the fixed plate (102), a chain (2022) disposed on the main sprocket (2021), a driven sprocket (2023) disposed at the other end of the chain (2022), a gear (2024) rotatably disposed in the mounting groove (201), and a toothed plate (2025) meshing on one side of the gear (2024).
3. The lamination processing equipment for nanofiber reinforced pipe repair material according to claim 2, characterized in that: A fixing post (203) is fixedly provided in the mounting groove (201), and a gear (2024) groove is provided on the driven sprocket (2023), and the gear (2024) groove meshes with the gear (2024).
4. The lamination processing equipment for nanofiber reinforced pipe repair material according to claim 3, characterized in that: A fixed seat (103) is fixedly provided on the base plate (101), and a cylinder (104) is fixedly provided inside the fixed seat (103). A push plate (105) is fixedly provided at the output end of the cylinder (104). A rectangular groove is provided on the fixed plate (102), and the push plate (105) is used in conjunction with the rectangular groove.
5. The lamination processing equipment for nanofiber reinforced pipe repair material according to claim 1, characterized in that: The mounting bracket (205) has a connecting groove, and a laminator (206) is installed on the connecting groove. The laminator (206) is fixedly connected to the mounting bracket (205) through a fixing component (204).
6. The lamination processing equipment for nanofiber reinforced pipe repair material according to claim 5, characterized in that: The fixing component (204) includes a fixture (2041) fixedly mounted on the laminator (206), a slidable plate (2042) on the fixture (2041), an elastic reset member (2043) on the plate (2042), and a locking post (2044) fixedly mounted on the fixing plate (102).