A beating wheel for spooling web processing

Abstract

The utility model relates to the field of coiled material processing technology, concretely is for sowing and scattering coiled material processing and beats the wheel, including raw material and sowing and scattering machine, the outside of sowing and scattering machine is equipped with multiple guide pulleys, the raw material is located the path surface connected with multiple guide pulleys, first group path is by transition guide pulley no.

Description

Technical Field

[0001] This utility model relates to the field of roll material processing technology, specifically to a beater wheel used for spreading roll materials. Background Technology

[0002] Currently, printing or inkjet printing are the primary methods for surface treatment in the production of roll-to-roll materials. However, these traditional processes have several shortcomings: the operations are relatively simple, the finished product surface is mostly flat, the visual effect is monotonous, and it is difficult to meet consumers' demand for diverse and high-quality surface decoration; at the same time, the imitation threshold of these processes is low, resulting in serious homogenization of similar products in the market and low added value; in addition, these processes are also limited by factors such as product width, printing plate manufacturing costs, and inkjet printer speed, making it difficult to adapt to the requirements of high-intensity production efficiency and low cost in industrial production.

[0003] As people's material and cultural living standards continue to improve, consumers have placed higher demands on the quality and aesthetics of roll materials. Existing products can no longer meet market demand. Excessive powder during roll material processing can easily affect the finished product, not only causing unevenness and defects on the surface, reducing appearance quality, but also potentially affecting the adhesion of the roll material coating due to powder accumulation, or even mixing into the interior of the finished product, causing performance indicators to fail to meet standards. To address these issues, we have proposed a patting wheel for spreading roll materials. Utility Model Content

[0004] The purpose of this invention is to provide a patting wheel for spreading roll materials, in order to solve the problem mentioned in the background art that excessive powder in the roll material processing process can easily affect the finished product, not only causing unevenness on the surface of the finished product and reducing its appearance quality, but also potentially affecting the adhesion of the roll material coating due to powder accumulation, or even mixing into the interior of the finished product and causing performance indicators to fail to meet standards.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a beater wheel for spreading rolled materials, comprising raw materials and a spreader. The spreader has multiple sets of guide wheels on its outer side. The raw materials are located on the surface of the paths connected by the multiple sets of guide wheels. The first path consists of a transition guide wheel one, a corner wheel one, and a transition guide wheel two. The second path consists of a transition guide wheel three, a transition guide wheel four, and a transition guide wheel five. The third path consists of a transition guide wheel six, a transition guide wheel seven, a corner wheel two, and a transition guide wheel eight. The first path is used to transport the raw materials, the second path transports them to the spreader, and the third path points towards the drying oven.

[0006] Preferably, a second beater is installed inside the seeder between the seventh and sixth transition guide wheels, and a first beater is installed between the sixth and fifth transition guide wheels.

[0007] Preferably, a hopper is installed at the bottom of the spreader, and the hopper is located below the conveying path of the spreader.

[0008] Preferably, a blower cooling system is installed at the bottom of the spreader, and the blower cooling system is located below the conveying path of the spreader.

[0009] Preferably, an infrared heating system is installed above the second path.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This invention utilizes a path formed by multiple sets of guide wheels to facilitate the transport of raw materials along a prescribed route, providing traction for the raw materials. Simultaneously, under vertical guidance, excess powder particles on the surface fall off. When the raw materials pass through the first and second striking wheels, the powder particles with weak adhesion on the raw materials are knocked off and fall into the hopper below. The bottom blowing cooling system cools the material on the surface of the raw materials and then blows it again to thoroughly remove the powder particles with weak adhesion from the surface of the raw materials, preventing excessive powder from easily affecting the finished product. Attached image description:

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a top view of the structure of this utility model;

[0015] Figure 3 This is a top view schematic diagram of the guide wheel structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the raw material transportation route for this utility model.

[0017] In the diagram: 1. Raw material; 2. Transition guide wheel one; 3. Corner wheel one; 4. Corner wheel two; 5. Transition guide wheel eight; 6. Beating wheel two; 7. Air cooling system; 8. Hopper; 9. Transition guide wheel seven; 10. Transition guide wheel six; 11. Beating wheel one; 12. Transition guide wheel five; 13. Transition guide wheel four; 14. Infrared heating system; 15. Transition guide wheel three; 16. Transition guide wheel two; 17. Drying oven; 18. Spreader. Detailed implementation method:

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides an embodiment of a beating wheel for spreading rolled materials, including raw material 1 and a spreading machine 18. The outer side of the spreading machine 18 is provided with multiple sets of guide wheels. The raw material 1 is located on the surface of the path connected by the multiple sets of guide wheels. The first path consists of transition guide wheel 1 2, corner wheel 1 3 and transition guide wheel 2 16. The first path is used to transport the raw material 1 and heat it. The second path consists of transition guide wheel 3 15, transition guide wheel 4 13 and transition guide wheel 5 12. The second path is used to transport the raw material 1 to the spreading machine 18 for spreading. The third path consists of transition guide wheel 6 10, transition guide wheel 7 9, corner wheel 2 4 and transition guide wheel 8 5. The third path points to the drying oven 17 to thoroughly dry the cooled raw material 1. In some special processes, the temperature of the drying oven 17 can also be adjusted to cause some physical changes in the powder and granules, making the raw material 1 more visually appealing.

[0020] This device solves the problem that excessive powder during the processing of rolled materials can easily affect the finished product, not only causing unevenness on the surface of the finished product and reducing its appearance quality, but also potentially affecting the adhesion of the rolled material coating due to powder accumulation, or even mixing into the interior of the finished product and causing performance indicators to fail to meet standards.

[0021] Furthermore, inside the spreader 18, a beater wheel 2 6 is installed between transition guide wheel 7 9 and transition guide wheel 6 10, and a beater wheel 1 11 is installed between transition guide wheel 6 10 and transition guide wheel 5 12. For example... Figure 1 As shown, this structure is used to beat the spread raw material 1 by beating the second beating wheel 6 and the first beating wheel 11, so that the powder with poor adhesion on the raw material 1 is beaten off.

[0022] Furthermore, a hopper 8 is installed at the bottom of the spreader 18, and the hopper 8 is located below the conveying path of the spreader 18. For example... Figure 1 As shown, this structure is used to knock the powder down and collect it into the hopper 8 below for subsequent centralized processing.

[0023] Furthermore, a cooling system 7 is installed at the bottom of the spreader 18, and the cooling system 7 is located below the conveying path of the spreader 18. Figure 1As shown, this structure is used to cool the material on the surface of the raw material 1 through the blowing cooling system 7, and then blow it again to thoroughly remove the powdery material with poor adhesion on the surface of the raw material 1.

[0024] Furthermore, an infrared heating system 14 is installed above the second path. For example... Figure 1 As shown, this structure is used to heat the coating pre-coated on the surface of the raw material 1 through the bent-tube infrared radiator of the infrared heating system 14. The heating tube heats up instantly, quickly heating the coating to a molten state.

[0025] Working principle: When using, such as Figure 1 and Figure 2 As shown, raw material 1 passes through the first path at transition guide wheel 12 and corner wheel 13, then moves along transition guide wheel 216, transition guide wheel 315 and transition guide wheel 413 to reach the second path. At this time, the top infrared heating system 14 is activated to heat the pre-coated coating on the surface of raw material 1. The heating tube heats the coating instantly, quickly heating it to a molten state. Then it enters the spreader 18 and is spread inside the spreader 18. Under the vertical guidance of transition guide wheel 512, transition guide wheel 610 and transition guide wheel 79, excess powder particles on its surface are removed. As the material falls, the raw material 1 is simultaneously beaten by the second beater 6 and the first beater 11, causing the powder with weak adhesion on the raw material 1 to fall off and into the hopper 8 below for collection. When it passes through the blowing and cooling system 7, the material on the surface of the raw material 1 is cooled and then blown again to thoroughly remove the powder particles with weak adhesion on the surface of the raw material 1. Then, it passes through the third path of the second corner wheel 4 and the transition guide wheel 85 and enters the drying oven 17 to thoroughly dry the cooled raw material 1. The above is the complete working principle of this utility model.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A beater wheel for spreading rolled materials, comprising raw materials (1) and a spreader (18), characterized in that: The spreader (18) is provided with multiple sets of guide wheels on its outer side. The raw material (1) is located on the path surface connected by the multiple sets of guide wheels. The first path consists of transition guide wheel one (2), corner wheel one (3) and transition guide wheel two (16). The second path consists of transition guide wheel three (15), transition guide wheel four (13) and transition guide wheel five (12). The third path consists of transition guide wheel six (10), transition guide wheel seven (9), corner wheel two (4) and transition guide wheel eight (5). The first path is used to transport the raw material (1), the second path is used to transport it to the spreader (18), and the third path is used to reach the oven (17).

2. The beating wheel for spreading rolled materials according to claim 1, characterized in that: Inside the seeder (18), between the transition guide wheel seven (9) and the transition guide wheel six (10), a beater wheel two (6) is installed, and between the transition guide wheel six (10) and the transition guide wheel five (12), a beater wheel one (11) is installed.

3. The beating wheel for spreading rolled materials according to claim 1, characterized in that: The bottom of the spreader (18) is equipped with a hopper (8), which is located below the conveying path of the spreader (18).

4. The beating wheel for spreading rolled materials according to claim 1, characterized in that: The bottom of the spreader (18) is equipped with a blower cooling system (7), which is located below the conveying path of the spreader (18).

5. The beating wheel for spreading rolled materials according to claim 1, characterized in that: An infrared heating system (14) is installed above the second path.

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