Diesel generator set power station assembly site carrying trolley
Patent Information
- Application Number
- CN202522782314.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-29
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-12-29
AI Technical Summary
[0002]随着社会的发展,社会面的对中小功率发电机组产品的需求越来越多,特别是中小功率的标准发电机组和中小功率的方舱电站、中小功率集装箱电站、中小功率的电源车电站、中小功率的拖车电站、中小功率的防音箱电站等以及相类似的中小功率的发电机组电站产品,对于生产制造发电机组产品的企业来说,客户众多、订单量大,仅凭人工搬运发电机组产品的零件和部件,显得耗时费力,搬运难免磕碰,导致装配零件和部件的损伤,对于装配场于狭窄的场地,用手拉车和叉车也不方便;产品大批量生产,搬动方便,有效保护,方便作业;如何提高生产效率,减少繁琐的重复作业是一个很大的问题
(1)本实用新型采用分体式设计,万向轮组件、底盘和挡架组件,拆装灵活;
Smart Images

Figure CN224856954U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diesel generator set power station on-site assembly, transportation and protection technology, specifically to a diesel generator set power station assembly site handling trolley, suitable for the assembly and handling of small and medium power generator set products. Background Technology
[0002] With social development, the demand for small and medium power generator sets is increasing, especially for standard small and medium power generator sets, as well as small and medium power modular power stations, containerized power stations, mobile power stations, trailer power stations, soundproof power stations, and similar generator set power station products. For manufacturers of generator sets, with numerous customers and large order volumes, manually handling generator set parts and components is time-consuming and labor-intensive, and bumps and knocks are inevitable, leading to damage to assembly parts and components. Furthermore, in narrow assembly areas, using handcarts and forklifts is inconvenient. Mass production requires easy handling, effective protection, and convenient operation. Therefore, improving production efficiency and reducing tedious repetitive tasks is a significant challenge. Utility Model Content
[0003] The purpose of this utility model is to overcome the defects of the prior art and provide a diesel generator set power station assembly site handling trolley with a split design, which is flexible in disassembly and assembly, has a protective function, and can be adjusted at will according to the size of the product parts and components to be transported. It can be stored and transported at any time, which not only reduces tedious and repetitive work, but also improves the handling efficiency.
[0004] The technical solution to achieve the above objectives is: a diesel generator set power station assembly site handling trolley, comprising a chassis, a support frame assembly, and a caster wheel assembly, wherein: The chassis includes a chassis frame and a perforated mesh plate. The chassis frame is a rectangular frame welded together from four angle irons. The perforated mesh plate is welded inside the chassis frame to form a tray. The baffle assembly includes several baffles arranged sequentially from front to back on the chassis. Each baffle includes a crossbar and an inverted U-shaped baffle. The crossbar is located inside the baffle, and both ends of the crossbar are connected to the two sides of the baffle. The baffle is covered with a baffle sleeve, and the crossbar is covered with a crossbar sleeve. The bottom end of each baffle is detachably connected to the chassis. The caster assembly includes four casters, which are located at the four corners of the lower surface of the chassis.
[0005] The above-mentioned diesel generator set power station assembly site handling trolley has several pipe columns welded to two sides of the upper surface of the chassis, and all the pipe columns are arranged symmetrically in pairs. The bottom ends of each stop are inserted into two symmetrically arranged pipe posts, and the bottom end of each stop is fastened to the corresponding pipe post with bolts and nuts.
[0006] The aforementioned diesel generator set power station assembly site handling trolley has bolt mounting holes on the bottom end of the handrail and on the corresponding pipe column, the bolts are inserted into the bolt mounting holes, and the ends are fastened with nuts.
[0007] The aforementioned diesel generator set power station assembly site handling trolley has studs welded to the four corners of the lower surface of the chassis, and each caster wheel is mounted on the corresponding stud and fixed with a nut.
[0008] The aforementioned diesel generator set power station assembly site handling trolley, wherein the handrail sleeve and crossbar sleeve are both composed of soft foam and wrapping tape; the soft foam is wrapped around the corresponding position of the handrail, and the wrapping tape is wrapped around and fixed to the soft foam.
[0009] The aforementioned diesel generator set power station assembly site handling trolley, wherein the casters are casters with brakes.
[0010] In the aforementioned diesel generator set power station assembly site handling trolley, cardboard or soft pads are placed on the perforated mesh plate.
[0011] Compared with the prior art, the diesel generator set power station assembly site handling trolley of this utility model has the following advantages: (1) This utility model adopts a split design, with universal wheel assembly, chassis and guard assembly, which are flexible to disassemble and assemble; (2) It has an anti-slip function. The chassis is a disc structure welded from angle iron, with protective edges around it to prevent all parts, components and objects on the chassis from slipping off. (3) It has anti-collision function. The entire frame is wrapped with foam and wrapped with tape. The foam is elastic and provides cushioning when there is a collision. (3) It has an automatic cleaning function. The baffle is inserted into the chassis. Cardboard or soft pads are placed on the perforated mesh plate of the chassis. The scraps of paper, iron filings and other small garbage brought by the assembly parts and components will fall on the cardboard or soft pads. When the cardboard or soft pads are removed, most of the garbage will be taken away and the rest of the garbage will fall out of the mesh! Easy to clean; (4) It has a free combination function. The baffle is inserted into the pipe column welded on the chassis and fixed by bolts. The baffle assembly can be adjusted to different positions on the pipe column welded on the chassis according to the size and quantity of the parts, components and objects assembled in the product and fixed by bolts to adapt to the specific needs of the placement of the parts, components and objects assembled in the product. (6) It has convenient push-pull function. The baffle assembly has multiple baffles. The parts, components and objects carried by the moving and pushing trolley can be moved and pushed and pulled by randomly selecting the baffle on the baffle assembly according to the center of gravity of the moving trolley. (7) It has the function of easy lifting and carrying. The baffle assembly has multiple baffles. In the assembly site of generator set products that cannot be moved or pushed and pulled, especially in the narrow space of the assembly site, the baffle can be grabbed or sticks can be inserted to lift and carry. (8) It has a braking function at any time. The universal wheels with brakes can brake the equipment being moved at any time and place. This can prevent the moving trolley from moving due to unintentional collisions when loading and unloading product assembly parts, components and objects, which would cause the product assembly parts, components and objects placed on the moving trolley to roll and spill. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the diesel generator set power station assembly site handling trolley of this utility model; Figure 2 This is an exploded structural diagram of the diesel generator set power station assembly site handling trolley of this utility model; Figure 3 This is a 3D structural diagram of the chassis; Figure 4 This is a schematic diagram of the assembly of a single stop; Figure 5 This is a schematic diagram showing the connection between the chassis and the guardrail. Detailed Implementation
[0013] To enable those skilled in the art to better understand the technical solution of this utility model, its specific embodiments are described in detail below with reference to the accompanying drawings: Please see Figures 1 to 5 The preferred embodiment of this utility model is a diesel generator set power station assembly site handling trolley, which includes a chassis 2, a baffle assembly and a caster wheel assembly 1.
[0014] The chassis 2 includes a chassis frame 21 and a perforated mesh plate 22. The chassis frame 21 is a rectangular frame welded from four angle irons. The perforated mesh plate 22 is welded inside the chassis frame 21 to form a tray, which can prevent assembly parts and components placed on the transport trolley from rolling off the transport trolley.
[0015] Cardboard or a soft pad is placed on the perforated mesh plate 22. Shredded paper, iron filings, and other small debris brought by assembly parts and components placed on the transport trolley will fall onto the cardboard or soft pad. Removing the cardboard or soft pad will remove most of the debris, and the rest will fall through the mesh, making it easy to clean.
[0016] The baffle assembly includes several baffles 3 arranged sequentially from front to back on the chassis. Each baffle 3 includes a crossbar 32 and an inverted U-shaped baffle 31. The crossbar 32 is located inside the baffle 31, and the two ends of the crossbar 32 are connected to the two sides of the baffle 31 respectively. The baffle 31 is covered with a baffle sleeve 34, and the crossbar 32 is covered with a crossbar sleeve 35. The baffle sleeve 34 and the crossbar sleeve 35 together form the baffle sleeve 30.
[0017] The bottom of each stop 31 is detachably connected to the chassis 2; specifically, a number of pipe columns 23 are welded to two sides of the upper surface of the chassis 2, and all the pipe columns 23 are arranged symmetrically in pairs. The bottom ends of each stop 31 are inserted into two symmetrically arranged tube posts 23, and the bottom ends of each stop 31 and the corresponding tube post 23 are fastened together by bolts 24 and nuts 25. Flat washers 26 and spring washers 27 are provided between the contact surfaces of the bolts 24 and nuts 25 and the corresponding tube posts 23.
[0018] Furthermore, for ease of assembly and disassembly, bolt mounting holes 33 and 28 are respectively provided at the bottom of the stop 31 and on the corresponding column 23. Bolts 24 are inserted into bolt mounting holes 33 and 28, and are secured at the ends with nuts 25. Thus, when the stop 3 needs to be removed, simply loosen the nuts 25 and remove the bolts 24.
[0019] The caster wheel assembly 1 includes four casters 11, which are located at the four corners of the lower surface of the chassis 2. Specifically, studs 29 are welded to the four corners of the lower surface of the chassis 2, and each caster 11 is mounted on the corresponding stud 29 and secured by a nut 14. A flat washer 12 and a spring washer 13 are provided between the contact surfaces of the nut 14 and the corresponding caster 11.
[0020] The diesel generator set power station assembly site handling trolley of this utility model has a handle 31 made of bent round tube; a crossbar 32 made of cut round tube, with the two ends of the crossbar 32 welded between the two sides of the handle 31 to form a frame 3, and the frame sleeve 30 (handle sleeve 34 and crossbar sleeve 35) is composed of soft foam and wrapping tape; the soft foam is wrapped around the corresponding position of the frame, and the wrapping tape is wrapped to fix the soft foam.
[0021] When parts, components, and objects placed on chassis 2 collide with the guardrail 3, the presence of the guardrail sleeve 30 will prevent scratches on the surface of the assembled parts, components, and objects, especially painted parts, and particularly sheet metal parts treated with sandblasting, thus preventing surface scratches.
[0022] The bottom end of the handle 31 of each baffle 3 can be detachably connected to the column 23 of the chassis 2. The baffle 3 can be installed on the column 23 at different positions according to the size and quantity of the parts and components to be assembled in the product, thereby adapting to the specific needs of the placement of the parts and components to be assembled in the product.
[0023] In addition to blocking the placement of parts, components, and objects used for product assembly on the transport trolley, the handrail 31 can also serve as a handle for moving the transport trolley. There are multiple handrails 3. The handrails 31 of any handrail 3 can be selected as handles to move and push or pull the parts, components, and objects carried on the transport trolley, according to the center of gravity of the transport trolley. In addition, the presence of the guard sleeve 30 not only prevents damage to parts and objects caused by collisions, but also avoids injury caused by personnel touching it.
[0024] The caster wheel 11 is equipped with brakes, allowing it to move freely and stop stably for easy handling. The braked caster wheel also prevents accidental collisions with the transport trolley during loading and unloading of product assembly parts, components, and objects, thus avoiding the risk of product assembly parts and components rolling off and spilling due to movement of the transport trolley.
[0025] In summary, the diesel generator set power station assembly site handling trolley of this utility model is suitable for the production and assembly of small and medium power generator sets. Product parts and components can be directly placed on the handling trolley, which also has a protective function. In addition, the handling trolley for the production and assembly of small and medium power generator sets can be adjusted in position according to the size of the product parts and components, allowing for storage and transportation at any time. This not only reduces tedious and repetitive work, but also improves handling efficiency.
[0026] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Any changes or modifications to the above embodiments within the scope of the essential spirit of the present utility model will fall within the scope of the claims of the present utility model.
Claims
1. A diesel generator set power station assembly site handling trolley, characterized in that, Includes chassis, fender assembly, and caster wheel assembly, among which: The chassis includes a chassis frame and a perforated mesh plate. The chassis frame is a rectangular frame welded together from four angle irons. The perforated mesh plate is welded inside the chassis frame to form a tray. The baffle assembly includes several baffles arranged sequentially from front to back on the chassis. Each baffle includes a crossbar and an inverted U-shaped baffle. The crossbar is located inside the baffle, and both ends of the crossbar are connected to the two sides of the baffle. The baffle is covered with a baffle sleeve, and the crossbar is covered with a crossbar sleeve. The bottom end of each baffle is detachably connected to the chassis. The caster assembly includes four casters, which are located at the four corners of the lower surface of the chassis.
2. The diesel generator set power station assembly site handling trolley according to claim 1, characterized in that, Several pipe columns are welded to two sides of the upper surface of the chassis, and all the pipe columns are arranged symmetrically in pairs. The bottom ends of each stop are inserted into two symmetrically arranged pipe posts, and the bottom end of each stop is fastened to the corresponding pipe post with bolts and nuts.
3. The diesel generator set power station assembly site handling trolley according to claim 2, characterized in that, Bolt mounting holes are respectively opened on the bottom end of the stop and the corresponding pipe column. The bolts are inserted into the bolt mounting holes and the ends are fastened with nuts.
4. The diesel generator set power station assembly site handling trolley according to claim 1, characterized in that, Studs are welded to the four corners of the lower surface of the chassis, and each caster wheel is mounted on the corresponding stud and fixed with a nut.
5. The diesel generator set power station assembly site handling trolley according to claim 1, characterized in that, Both the handrail sleeve and the crossbar sleeve are composed of soft foam and wrapping tape; the soft foam is wrapped around the corresponding position of the guard, and the wrapping tape is wrapped around and fixed to the soft foam.
6. The diesel generator set power station assembly site handling trolley according to claim 1, characterized in that, The casters are casters with brakes.
7. The diesel generator set power station assembly site handling trolley according to claim 1, characterized in that, Cardboard or a soft pad is placed on the perforated mesh plate.