A new roof cross beam joint area connecting structure
Patent Information
- Application Number
- CN202522541805.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-30
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-30
AI Technical Summary
[0004]2、现有结构接头区域,并非一个完成的整体,从顶盖后横梁传导到侧围与D柱流水槽的力有限,传力通道不顺畅,结构刚度弱
1、通过设置顶盖后横梁连接板,将顶盖后横梁接头位置结构重新整合为一个零件,改变了原有的零件搭接形式,提升车身弯扭性能,让整车能够更好的适应复杂工况;同时,通过设置顶盖后横梁连接板,实现了顶盖侧围外板到D柱流水槽板的平滑过渡,使整车有更好的视觉效果;
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Figure CN224857029U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of vehicle body structure, and more specifically, it relates to a novel connection structure for the rear crossbeam joint area of the roof. Background Technology
[0002] As people's living standards continue to improve, their demands for automobiles are also increasing. Safety, as the most basic indicator for evaluating a vehicle's quality, receives particular attention. The rear crossbeam joint area of the roof is responsible for the connection and stress distribution between the rear crossbeam and the side panel. Its structural form and connection method play a crucial role in the torsional rigidity of the vehicle body. Therefore, the design of the component connection structure in the rear crossbeam joint area is extremely important in vehicle body design. The existing connection structure in the rear crossbeam joint area mainly consists of the rear crossbeam, side panel drainage channels, side panel outer panels, and the D-pillar reinforcement plate. There is no direct connection at the joint area; the connection relies on the D-pillar reinforcement plate.
[0003] The existing connection structure for the rear crossbeam joint area of the roof relies on the reinforcing plate on the D-pillar to connect the rear crossbeam, the D-pillar drainage channel, and the outer side panel. This structure and connection method have two problems: 1. For passenger safety, the rear crossbeam connecting plate of the roof and the reinforcement plate on the D-pillar are usually made of high-strength steel plates. Furthermore, because some models only have the lower plate of the rear crossbeam, the steel plate in these areas is thicker than in other areas. With societal development, to adapt to more complex working conditions, the requirements for the vehicle's bending and torsional performance are becoming increasingly stringent.
[0004] 2. The existing structural joint area is not a complete whole. The force transmitted from the rear crossbeam of the roof to the side panels and D-pillar drainage channels is limited, the force transmission channel is not smooth, and the structural rigidity is weak. This results in a poor improvement in the vehicle's bending and torsional performance. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a new type of connection structure for the rear crossbeam joint area of the roof. By setting a connecting plate for the rear crossbeam of the roof, the structure at the joint position of the rear crossbeam of the roof is reintegrated into a single part, thereby improving the bending and torsional performance of the vehicle body and enabling the whole vehicle to better adapt to complex working conditions.
[0006] The novel connection structure for the rear crossbeam joint area of the roof includes an outer side panel, a D-pillar drainage channel plate, an upper plate for the rear crossbeam of the roof, and an upper reinforcing plate for the D-pillar. It also includes a connecting plate for the rear crossbeam of the roof. A first connecting part is fixedly provided on the inner side of the connecting plate, with its top fixedly connected to the upper plate for the rear crossbeam of the roof. A second connecting part is fixedly provided on the front side of the connecting plate, with its bottom fixedly connected to the upper reinforcing plate for the D-pillar. A third connecting part is fixedly provided on the outer side of the connecting plate, with its bottom fixedly connected to the outer side panel. A fourth connecting part is fixedly provided on the rear side of the connecting plate, with its bottom fixedly connected to the drainage channel plate for the D-pillar. A glue-applying groove is fixedly provided in the middle of the connecting plate. A positioning hole and a weight-reducing hole are also fixedly provided in the middle of the connecting plate. Decorative panels extend outward from both the third and fourth connecting parts.
[0007] Preferably, a pre-fastener is fixedly connected to the first connecting part, and a welding mating surface is fixedly connected to the rear part of the first connecting part.
[0008] Preferably, the second connecting part is fixedly provided with a first folded edge, the third connecting part is fixedly provided with a second folded edge, and the third connecting part is fixedly provided with multiple sets of electrophoresis holes.
[0009] Preferably, a waterproof adhesive strip mounting hole is fixedly provided on the fourth connecting part.
[0010] Preferably, the decorative panel extends upward with a flange.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. By setting the rear crossbeam connecting plate of the roof, the structure of the rear crossbeam joint of the roof is re-integrated into a single part, changing the original part overlapping form, improving the bending and torsional performance of the vehicle body, and allowing the whole vehicle to better adapt to complex working conditions; at the same time, by setting the rear crossbeam connecting plate of the roof, a smooth transition from the outer panel of the roof side panel to the D-pillar water channel plate is achieved, giving the whole vehicle a better visual effect. 2. By setting fold one and fold two, the contact area and welding area between the top cover rear beam connecting plate and the D-column upper reinforcing plate and the side outer plate are increased, thereby improving the connection strength. At the same time, the structural strength of the second and third connecting parts is improved by setting the bending. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the installation of this utility model and its surrounding structure; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 This is a schematic diagram of the outer structure of this utility model; Figure 4 This is a schematic diagram of the inner structure of this utility model.
[0013] In the diagram, 1. Side panel; 2. D-pillar water channel panel; 3. Top plate of the rear crossbeam of the roof; 4. Reinforcing plate of the D-pillar; 5. Connecting plate of the rear crossbeam of the roof; 501. First connecting part; 501A. Pre-fastened fastener; 501B. Welding mating surface; 502. Second connecting part; 502A. Folded edge one; 503. Third connecting part; 503A. Folded edge two; 504. Fourth connecting part; 504A. Waterproof adhesive strip installation hole; 505. Decorative panel; 6. Flanged edge; 7. Electrophoresis hole; 8. Positioning hole; 9. Adhesive groove; 10. Weight reduction hole. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings: The directional terms used in the detailed description paragraphs are only for the convenience of those skilled in the art to understand the technical solutions described in this application based on the visual orientation shown in the accompanying drawings. Unless otherwise expressly specified and limited, the terms "setting," "installation," "connection," etc., should be interpreted broadly, and those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0015] like Figure 1 , Figure 3 and Figure 4 As shown, a novel connection structure for the rear crossbeam joint area of the roof includes a side outer panel 1, a D-pillar water channel plate 2, a roof rear crossbeam upper plate 3, and a D-pillar upper reinforcing plate 4. It also includes a roof rear crossbeam connecting plate 5. By setting the roof rear crossbeam connecting plate 5, the structure at the roof rear crossbeam joint position is re-integrated into a single part, changing the original overlapping form of the parts, improving the vehicle's bending and torsional performance, and allowing the vehicle to better adapt to complex working conditions. At the same time, by setting the roof rear crossbeam connecting plate 5, a smooth transition is achieved from the roof side outer panel 1 to the D-pillar water channel plate 2, giving the vehicle a better visual effect.
[0016] A first connecting part 501 is fixedly provided on the inner side of the rear crossbeam connecting plate 5 of the roof. The top of the first connecting part 501 is fixedly connected to the upper plate 3 of the rear crossbeam of the roof. A second connecting part 502 is fixedly provided on the front side of the rear crossbeam connecting plate 5 of the roof. The bottom of the second connecting part 502 is fixedly connected to the upper reinforcing plate 4 of the D-pillar. A third connecting part 503 is fixedly provided on the outer side of the rear crossbeam connecting plate 5 of the roof. The bottom of the third connecting part 503 is fixedly connected to the outer side panel 1. A fourth connecting part 504 is fixedly provided on the rear side of the rear crossbeam connecting plate 5 of the roof. The bottom of the fourth connecting part 504 is fixedly connected to the water channel plate 2 of the D-pillar. The rear crossbeam connecting plate 5 of the roof is fixedly connected to the outer side panel 1, the water channel plate 2 of the D-pillar, the upper plate 3 of the rear crossbeam of the roof, and the upper reinforcing plate 4 of the D-pillar through welding. A glue-applying groove 9 is fixedly provided in the middle of the rear crossbeam connecting plate 5 of the roof. The glue-applying groove 9 is a groove structure specifically used to accommodate sealant / structural adhesive, filling the contact surface between the rear crossbeam of the roof and the car body to improve the connection strength.
[0017] The top cover rear crossbeam connecting plate 5 is also fixedly provided with positioning holes 8 and weight reduction holes 10. The positioning holes 8 are used to assist in the positioning of various structural components to ensure accurate installation. The weight reduction holes 10 can reduce the weight of the vehicle body to a certain extent, improve the overall vehicle energy efficiency, optimize performance, disperse stress, and avoid cracking caused by excessive local stress. The third connecting part 503 and the fourth connecting part 504 both have decorative panels 505 extending outward.
[0018] like Figure 2 As shown, a pre-fastener 501A is fixedly connected to the first connecting part 501, and a welding mating surface 501B is fixedly connected to the rear part of the first connecting part 501.
[0019] By setting the pre-fastener 501A, it plays a temporary fixing role during vehicle assembly, simplifying the assembly process. During assembly, the pre-fastener 501A is inserted into the slot of the upper plate 3 of the rear crossbeam of the roof to achieve quick snap-fit fixing. The setting of the welding matching surface 501B increases the welding area between the connecting plate 5 of the rear crossbeam of the roof and the upper plate 3 of the rear crossbeam of the roof and the D-pillar water channel plate 2, and improves the welding strength between the connecting plate 5 of the rear crossbeam of the roof and the two.
[0020] The second connecting part 502 is fixedly provided with a first folded edge 502A, and the third connecting part 503 is fixedly provided with a second folded edge 503A. Multiple sets of electrophoresis holes 7 are fixedly opened on the third connecting part 503. By setting the first folded edge 502A and the second folded edge 503A, the contact area and welding area between the roof rear crossbeam connecting plate 5 and the D-pillar upper reinforcing plate 4 and the side outer panel 1 are increased, thereby improving the connection strength. Simultaneously, the bending setting improves the structural strength of the second connecting part 502 and the third connecting part 503. The electrophoresis holes 7 facilitate the rapid and thorough immersion of the car body in the electrophoresis solution during electrophoresis treatment.
[0021] The fourth connecting part 504 is fixedly provided with a waterproof rubber strip mounting hole 504A, which is used to install a waterproof rubber strip to improve the vehicle's sealing performance.
[0022] The decorative panel 505 extends upward with a flange 6, which improves the structural strength of the decorative panel 505.
[0023] This utility model, by setting a rear crossbeam connecting plate 5 for the roof, reorganizes the structure of the rear crossbeam joint into a single part, changing the original overlapping form of the parts, improving the vehicle's bending and torsional performance, and allowing the vehicle to better adapt to complex working conditions. At the same time, by setting a rear crossbeam connecting plate 5 for the roof, a smooth transition is achieved from the outer side panel 1 of the roof to the D-pillar water channel plate 2, giving the vehicle a better visual effect. By setting folded edge one 502A and folded edge two 503A, the contact area and welding area between the rear crossbeam connecting plate 5 for the roof, the upper reinforcing plate 4 of the D-pillar, and the outer side panel 1 are increased, improving the connection strength. At the same time, the bending setting improves the structural strength of the second connecting part 502 and the third connecting part 503.
Claims
1. A novel connection structure for the rear crossbeam joint area of a roof, comprising an outer side panel, a D-pillar drainage channel plate, an upper plate for the rear crossbeam of the roof, and an upper reinforcing plate for the D-pillar, characterized in that: It also includes a rear crossbeam connecting plate for the roof cover. A first connecting part is fixedly provided on the inner side of the rear crossbeam connecting plate for the roof cover. The top of the first connecting part is fixedly connected to the upper plate of the rear crossbeam for the roof cover. A second connecting part is fixedly provided on the front side of the rear crossbeam connecting plate for the roof cover. The bottom of the second connecting part is fixedly connected to the upper reinforcing plate of the D-pillar. A third connecting part is fixedly provided on the outer side of the rear crossbeam connecting plate for the roof cover. The bottom of the third connecting part is fixedly connected to the outer side panel of the side wall. A fourth connecting part is fixedly provided on the rear side of the rear crossbeam connecting plate for the roof cover. The bottom of the fourth connecting part is fixedly connected to the water channel plate of the D-pillar. A glue-applying groove is fixedly provided in the middle of the rear crossbeam connecting plate for the roof cover. A positioning hole and a weight-reducing hole are also fixedly provided in the middle of the rear crossbeam connecting plate for the roof cover. Decorative panels extend outward from both the third and fourth connecting parts.
2. The novel connection structure for the rear crossbeam joint area of the top cover according to claim 1, characterized in that: A pre-fastened buckle is fixedly connected to the first connecting part, and a welding mating surface is fixedly connected to the rear part of the first connecting part.
3. The novel connection structure for the rear crossbeam joint area of the top cover according to claim 1, characterized in that: The second connecting part is fixedly provided with a first folded edge, the third connecting part is fixedly provided with a second folded edge, and multiple sets of electrophoresis holes are fixedly opened on the third connecting part.
4. The novel connection structure for the rear crossbeam joint area of the top cover according to claim 1, characterized in that: A waterproof adhesive strip mounting hole is fixedly opened on the fourth connecting part.
5. The novel connection structure for the rear crossbeam joint area of the top cover according to claim 1, characterized in that: The decorative panel extends upwards with a flange.