Synthetic rod breaking and loading device

Abstract

The utility model relates to a kind of synthetic rod broken after loading device;The synthetic rod broken after loading device includes rack, hopper and distributor;Hopper is fixed at the top of rack, the bottom of hopper and the top of distributor are connected;Distributor is fixed in the middle of rack, including a vertical feed channel and two inclined distribution channels, two distribution channels are symmetrically arranged below feed channel;The top of two distribution channels is connected with feed channel;The end of distribution channel is discharge port, two discharge ports are located at the top of anode bag;Anode bag is arranged at the bottom of rack.The synthetic rod broken after loading device of the utility model, hopper is connected with distributor, and synthetic rod crushed material in hopper is accurately filled into anode bag through distributor, so as to be able to simultaneously fill the process for two anode bags, and work efficiency is higher, and simple operation.

Description

Technical Field

[0001] This utility model relates to the technical field of loading equipment, and in particular to a loading device for crushed synthetic rods. Background Technology

[0002] Synthetic rods are a product of the synthetic diamond process; diamond particles are formed inside the synthetic rod under high temperature and pressure; the diamond particles can be removed by breaking the synthetic rod; the broken synthetic rod can be recycled and reused.

[0003] The first step in the recycling and reuse of crushed synthetic rods is electrolysis. The crushed synthetic rods are usually contained in an anode bag, and graphite is used as the cathode and inserted into the anode bag filled with the crushed synthetic rod material. The crushed synthetic rod material covers the graphite electrode.

[0004] The existing filling method involves first partially inserting the graphite electrode into the anode bag, with the bottom of the graphite electrode not touching the bottom of the anode bag; then, the crushed synthetic rod material is manually poured into the anode bag using a guide channel. This filling method is not only inefficient but also labor-intensive. Existing technologies mostly focus on how to crush the synthetic rods, such as Chinese patent CN210022418U - a pyrophyllite crushing device, but lack improvements to the loading process of the crushed synthetic rod material.

[0005] Therefore, a device is needed that can automatically fill the synthetic rod fragments. Utility Model Content

[0006] The purpose of this invention is to solve the above problems and provide a device for feeding synthetic rods after crushing.

[0007] The technical solution of this utility model is: a feeding device after crushing synthetic rods, including two anode bags, a frame, a hopper and a distributor arranged side by side; square graphite electrodes are inserted into each anode bag, and the two graphite electrodes are connected in series by a copper busbar; the characteristic is that the hopper is fixed on the top of the frame, and the bottom of the hopper is connected to the top of the distributor. The distributor is fixed in the middle of the frame and includes a vertical feed channel and two inclined distribution channels. The two distribution channels are symmetrically arranged below the feed channel. The tops of both distribution channels are connected to the feed channel. The ends of the distribution channels are discharge ports, and the two discharge ports are located at the top of the anode bags. The anode bags are located at the bottom of the frame. By connecting the hopper to the distributor, the synthetic rod fragments in the hopper are accurately filled into the anode bags through the distributor, thus enabling the simultaneous filling of two anode bags.

[0008] Preferably, the anode bag is provided with a guide trough, which includes an integral zigzag bottom plate and side plates disposed on both sides of the bottom plate. The width of the bottom plate is greater than the width of the graphite electrode. Two guide troughs are provided, each disposed on one side of the graphite electrode, with the bottoms of the side plates of the two guide troughs abutting each other. The abutting bottoms of the side plates of the two guide troughs allow the guide trough outside the anode bag to open outwards as much as possible; it also prevents the guide trough from tipping over due to impact caused by fragments of the synthetic rod falling onto it, thus improving stability.

[0009] Furthermore, hooks are provided on both sides of the guide trough, which are attached to the copper busbar. This facilitates the adjustment of the position and angle of the guide trough, as well as its installation and disassembly.

[0010] Preferably, the distributor is further provided with a guide plate; the guide plate includes a rotating shaft and a baffle, the baffle being a square plate with a width matching the width of the feed channel; a square shaft hole is provided at the bottom of the baffle, and the square rotating shaft is inserted into the square shaft hole accordingly; the rotating shaft is rotatably connected to the bottom of the side wall of the feed channel; the rotating shaft is perpendicular to the side wall of the feed channel. Rotating the rotating shaft can cause the guide plate to deflect to one side, closing the feed channel on the corresponding side, thereby enabling only one anode bag to be filled; after the anode bag is filled, the guide plate can be deflected to the other side, thereby adjusting the direction of the synthetic rod fragments.

[0011] Furthermore, an L-shaped adjusting rod is provided at the end of the rotating shaft, extending upwards; a hook is provided in the middle of the adjusting rod. Using a tool to hook the hook allows for easy adjustment of the adjusting rod, thereby changing the deflection position of the guide vane.

[0012] Preferably, the bottom of the hopper is provided with a discharge adjustment mechanism, including an insert plate; the bottom of the side wall of the hopper is also provided with a strip-shaped inlet, and the insert plate is disposed in the inlet; adjusting the position of the insert plate can adjust the size of the hopper outlet, thereby adjusting the discharge speed of the hopper.

[0013] A rack is fixedly installed at the end of the insert plate, and the direction of the rack is consistent with the sliding direction of the insert plate; a horizontal support plate is installed on the side of the hopper, and the rack is mounted on the support plate. This supports the rack.

[0014] A stepper motor is mounted on the frame, and a gear is coaxially mounted on the output end of the motor. The gear meshes with a rack. By using the stepper motor and the gear and rack mechanism, the position of the insert plate can be precisely adjusted, thereby regulating the feeding speed of the synthetic rod fragments.

[0015] Preferably, the device further includes a support frame, with the copper busbar placed on top of the support frame; the bottom of the frame is n-shaped, with the support frame located at the bottom of the frame; and casters are provided at the bottom of the frame. By placing the copper busbar and anode bag on the support frame, and using the casters to move the frame, the position of the frame can be easily adjusted, and the working position of the frame can be regulated.

[0016] Preferably, a guide bag is fixedly installed at the discharge port, and the position of the guide bag is matched with the anode bag. The guide bag is used to intercept the synthetic rod fragments, preventing them from being swept away by inertia and scattered when they slide down the distribution channel.

[0017] The beneficial effects of this utility model are as follows: The synthetic rod crushing and feeding device of this utility model has the following advantages: 1. In this utility model, the hopper is connected to the distributor, and the synthetic rod fragments in the hopper are accurately filled into the anode bag through the distributor, so that the filling process of two anode bags can be carried out at the same time, which is more efficient and simple to operate.

[0018] 2. In this utility model, the bottom of the side plates of the two guide grooves abut each other, which can make the guide groove outside the anode bag open outward as much as possible; in addition, it can also prevent the synthetic rod fragments from falling on the guide groove and causing the guide groove to tip over due to impact. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the feeding device after the synthetic rod is crushed in Embodiment 1 of this utility model; Figure 2 yes Figure 1 Side view; Figure 3 yes Figure 2 AA section view; Figure 4 This is a schematic diagram of the hopper and distributor in Embodiment 1; Figure 5 This is a structural diagram of the support frame, copper busbar, graphite electrode, anode bag, and feed trough (removing the anode bag on the left). Figure 6 yes Figure 5 Enlarged view of I; Figure 7 This is a schematic diagram of the material guide trough; Figure 8 This is a schematic diagram of the structure of the feeding device after the synthetic rod is crushed in Embodiment 2 of this utility model; Figure 9 yes Figure 8 Side view; Figure 10 yes Figure 9 BB section view; Figure 11 yes Figure 10 Enlarged view of section II; Figure 12 This is a schematic diagram of the material distributor in Embodiment 2; Figure 13 yes Figure 12 CC section view; Figure 14 This is a schematic diagram of the feeding device after the synthetic rod is crushed in Example 3; Figure 15 This is a schematic diagram of the hopper structure; Figure 16 yes Figure 15 Enlarged view of III.

[0020] In the diagram: 00. Support frame, 01. Copper busbar, 02. Graphite electrode, 03. Anode bag. 1. Frame, 2. Hopper, 21. Insert plate, 22. Gear, 23. Rack, 24. Support plate, 25. Stepper motor 3. Distributor; 31. Feed channel; 32. Distribution channel; 321. Discharge port; 322. Guide bag; 33. Guide plate; 34. Rotating shaft; 35. Adjusting rod; 351. Hook ring. 4. Material guide chute, 41. Base plate, 42. Side plate, 43. Hook, 5. Casters.

[0021] The dashed lines in the diagram represent the extreme positions of the deflector. Detailed Implementation

[0022] Example 1: See Figure 1-7 A device for feeding synthetic rods after crushing includes two anode bags 03 arranged side by side, a frame 1, a hopper 2 and a distributor 3; square graphite electrodes 02 are inserted into each anode bag 03, and the two graphite electrodes 02 are connected in series by a copper busbar 01; characterized in that the hopper 2 is fixed to the top of the frame 1, and the bottom of the hopper 2 is connected to the top of the distributor 3. The distributor 3 is fixed in the middle of the frame 1 and includes a vertical feed channel 31 and two inclined distribution channels 32. The two distribution channels 32 are symmetrically arranged below the feed channel 31. The tops of the two distribution channels 32 are connected to the feed channel 31. The ends of the distribution channels 32 are discharge ports 321, and the two discharge ports 321 are located at the top of the anode bags 03. The anode bags 03 are located at the bottom of the frame 1. The hopper 2 is connected to the distributor 3, and the synthetic rod fragments in the hopper 2 are accurately filled into the anode bags 03 through the distributor 3, so that the filling process of two anode bags 03 can be performed simultaneously.

[0023] The anode bag 03 is equipped with a guide groove 4, which includes an integral zigzag base plate 41 and side plates 42 disposed on both sides of the base plate 41. The width of the base plate 41 is greater than the width of the graphite electrode 02. There are two guide grooves 4, which are respectively disposed on both sides of the graphite electrode 02, and the bottoms of the side plates 42 of the two guide grooves 4 abut each other. The bottoms of the side plates 42 of the two guide grooves 4 abut each other, which allows the guide grooves 4 outside the anode bag 03 to open outward as much as possible; in addition, it can also prevent the guide grooves 4 from tipping over due to impact caused by the falling of synthetic rod fragments, thus making them more stable.

[0024] Hooks 43 are provided on both sides of the guide chute 4, and the hooks 43 are attached to the copper busbar 01. This facilitates the adjustment of the position and angle of the guide chute 4, and also facilitates the installation and disassembly of the guide chute 4.

[0025] The bottom of the hopper 2 is provided with a discharge adjustment mechanism, including a baffle plate 21; the bottom of the side wall of the hopper 2 is also provided with a strip-shaped inlet, and the baffle plate 21 is placed in the inlet; adjusting the position of the baffle plate 21 can adjust the size of the outlet of the hopper 2, thereby adjusting the discharge speed of the hopper 2.

[0026] The device also includes a support frame 00, with a copper busbar 01 placed on top of the support frame 00; the bottom of the frame 1 is n-shaped, with the support frame 00 located at the bottom of the frame 1; and casters 5 are provided at the bottom of the frame 1. By placing the copper busbar 01 and the anode bag 03 on the support frame 00, the frame 1 can be moved using the casters 5, facilitating the adjustment of the frame 1's position and the adjustment of the frame 1's workstation.

[0027] A guide bag 322 is fixedly installed at the discharge port 321, and the position of the guide bag 322 is matched with the anode bag 03. The guide bag 322 is used to intercept the synthetic rod fragments and prevent them from being thrown out by inertia when they slide down the distribution channel 32, causing them to scatter.

[0028] The working process of this embodiment includes the following steps: ① Drag the frame 1 to place it above the support frame 00; ② Adjust the position of frame 1 so that the position of the discharge port 321 is aligned vertically with the anode bag 03; ③ Insert the feed troughs 4 into both sides of the graphite electrode 02 inside the anode bag 03 and hang them on the copper busbar 01; ④ Adjust the position of the guide chute 4 so that the bottoms of the side plates 42 of the two guide chute 4 abut against each other; ⑤ Open the insert plate 21 at the bottom of the hopper 2, and the synthetic rod fragments fall down; the synthetic rod fragments are divided into two parts after passing through the feed channel 31, and flow out from the discharge port 321 after passing through the distribution channel 32, and then fall onto the guide trough 4, and finally enter the anode bag 03. ⑥ After loading is complete, close the baffle plate 21 at the bottom of hopper 2.

[0029] Repeat steps ①-⑥ to load materials into several anode bags 03.

[0030] Example 2: See Figure 5-13 Example 2 is basically the same as Example 1, and the similarities will not be repeated. The differences are: The feeder 3 is also equipped with a guide plate 33; the guide plate 33 includes a rotating shaft 34 and a baffle. The baffle is a square plate, and its width matches the width of the feed channel 31. A square shaft hole is provided at the bottom of the baffle, and the square rotating shaft 34 is inserted into the square shaft hole. The rotating shaft 34 is rotatably connected to the bottom of the side wall of the feed channel 31. The rotating shaft 34 is perpendicular to the side wall of the feed channel 31. Rotating the rotating shaft 34 can cause the guide plate 33 to deflect to one side, closing the feed channel 32 on the corresponding side, thereby enabling only one anode bag 03 to be loaded. After the anode bag 03 is loaded, the guide plate 33 can be deflected to the other side, thereby adjusting the direction of the synthetic rod fragments.

[0031] An L-shaped adjusting rod 35 is provided at the end of the rotating shaft 34, extending upward; a hook 351 is provided in the middle of the adjusting rod 35. Using a tool to hook the hook 351, the adjusting rod 35 can be easily adjusted, thereby changing the deflection position of the guide plate 33.

[0032] Example 3: See Figure 5-16 Example 3 is basically the same as Example 2, and the similarities will not be repeated. The differences are: A rack 23 is fixedly installed at the end of the insert plate 21, and the direction of the rack 23 is consistent with the sliding direction of the insert plate 21; a horizontal support plate 24 is provided on the side of the hopper 2, and the rack 23 is installed on the support plate 24. This supports the rack 23.

[0033] A stepper motor 25 is mounted on the frame 1, and a gear 22 is coaxially mounted on the output end of the motor. The gear 22 meshes with a rack 23. By using the stepper motor 25 and the gear 22 and rack 23 in cooperation, the position of the insert plate 21 can be precisely adjusted, thereby regulating the feeding speed of the synthetic rod fragments.

Claims

1. A feeding device for crushed synthetic rods, comprising two anode bags arranged side by side, a frame, a hopper, and a distributor; each anode bag contains a square graphite electrode, and the two graphite electrodes are connected in series by a copper busbar; characterized in that, The hopper is fixed to the top of the frame, and the bottom of the hopper is connected to the top of the distributor; The distributor is fixed in the middle of the frame and includes a vertical feed channel and two inclined distribution channels. The two distribution channels are symmetrically arranged below the feed channel. The tops of the two distribution channels are connected to the feed channel. The ends of the distribution channels are discharge ports, and the two discharge ports are located at the top of the anode bags. The anode bags are located at the bottom of the frame.

2. The charging device after crushing the synthetic rods according to claim 1, characterized in that: The anode bag is provided with a material guide groove, which includes an integral zigzag-shaped bottom plate and side plates on both sides of the bottom plate. The width of the bottom plate is greater than the width of the graphite electrode. There are two material guide grooves, which are respectively located on both sides of the graphite electrode, and the bottoms of the side plates of the two material guide grooves abut each other.

3. The feeding device after crushing the synthetic rods according to claim 2, characterized in that: Hooks are provided on both sides of the feed chute, and the hooks are attached to the copper busbar.

4. The charging device after crushing the synthetic rods according to claim 1, characterized in that: The feeder is also equipped with a guide plate; the guide plate includes a rotating shaft and a baffle, the baffle is a square plate, and the width of the baffle matches the width of the feed channel; the bottom of the baffle is provided with a square shaft hole, and the rotating shaft is square and is inserted into the square shaft hole accordingly; the rotating shaft is rotatably connected to the bottom of the side wall of the feed channel; the rotating shaft is perpendicular to the side wall of the feed channel.

5. The feeding device after crushing the synthetic rods according to claim 4, characterized in that: An L-shaped adjusting rod is provided at the end of the rotating shaft, extending upwards; a hook is provided in the middle of the adjusting rod.

6. The charging device after crushing synthetic rods according to claim 1, characterized in that: The bottom of the hopper is provided with a discharge adjustment mechanism, including an insert plate; the bottom of the side wall of the hopper is also provided with a strip-shaped inlet, and the insert plate is placed in the inlet. A rack is fixedly installed at the end of the insert plate, and the direction of the rack is consistent with the sliding direction of the insert plate; A stepper motor is mounted on the frame, and a gear is coaxially arranged at the output end of the motor, with the gear meshing with the rack.

7. The feeding device after crushing the synthetic rods according to claim 1, characterized in that: The device also includes a support frame, with copper busbars placed on top of the support frame; the bottom of the frame is n-shaped, with the support frame located at the bottom of the frame; and casters are provided at the bottom of the frame.

8. The feeding device after crushing synthetic rods according to claim 1, characterized in that: A guide bag is fixedly installed at the discharge port, and the outlet of the guide bag is located above the anode bag.

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