A multifunctional disc machine

Abstract

The utility model relates to a kind of multifunctional disc machines, including feeding mechanism, multidirectional visual inspection mechanism, double-channel blanking mechanism, channeling mechanism and including disc disc rotating mechanism, feeding mechanism is connected with disc feed inlet, disc discharge outlet is connected with double-channel blanking mechanism double import, channeling mechanism is connected below double-channel blanking mechanism double export;The upper visual mechanism of multidirectional visual inspection mechanism and lower light-absorbing background board, upper light-absorbing background board and lower visual mechanism are respectively oppositely arranged above and below disc;Channeling mechanism includes channeling paddle, paddle driver and be equipped with left discharge port and right discharge port channeling blanking bin, channeling paddle is located in the middle of channeling blanking bin, paddle driver is driven connection with channeling paddle to make channeling paddle can open left discharge port or right discharge port.The utility model realizes one machine multiple use and channeling feed, improves feed and packaging speed, greatly saves manufacturing cost, is adapted to double-track multi-style combination packaging circulation line.

Description

Technical Field

[0001] This utility model relates to the field of material sorting and feeding technology, specifically to a multi-functional disc machine. Background Technology

[0002] With the increasing demand for bulk packaging of materials such as granules, flakes, capsules, and toy building blocks, intelligent packaging production lines are now widely used in the market. To achieve sorting, multi-directional inspection, and feeding functions in current intelligent packaging production lines, sorting machines, full-inspection machines, and individual feeding units are required. Generally, sorting machines are used to classify materials, followed by full-inspection machines for defect detection, then individual feeding units for feeding, and finally, the packaging line completes the final packaging. However, this step-by-step process results in low feeding and packaging efficiency. Secondly, current individual feeding units can only supply one type of material, meaning that the number of units required for each type of material in a package, coupled with the separate configuration of sorting and full-inspection machines, increases equipment manufacturing costs. Furthermore, current individual feeding units all have a single discharge port and cannot feed materials from both sides, making them unsuitable for dual-track, multi-combination packaging circulation lines. Utility Model Content

[0003] To address the existing problems, this utility model proposes a multi-functional disc machine that enables multiple uses and separate material feeding, improves feeding and packaging speed, greatly reduces manufacturing costs, and is suitable for dual-track multi-combination packaging circulation lines.

[0004] The technical solution of this utility model is implemented as follows:

[0005] A multi-functional disc machine includes a feeding mechanism, a multi-directional visual inspection mechanism, a dual-channel unloading mechanism, a channeling mechanism, and a disc rotation mechanism including a disc. The feeding mechanism is connected to the inlet of the disc, the outlet of the disc is connected to the dual inlets of the dual-channel unloading mechanism, and the channeling mechanism is connected below the dual outlets of the dual-channel unloading mechanism.

[0006] The multi-directional visual inspection mechanism includes an upper visual mechanism, a lower visual mechanism, an upper light-absorbing background plate, and a lower light-absorbing background plate. The upper visual mechanism and the lower light-absorbing background plate, as well as the upper light-absorbing background plate and the lower visual mechanism, are respectively arranged opposite to each other on the upper and lower parts of the disc.

[0007] The channeling mechanism includes a channeling lever, a lever driver, and a channeling discharge bin with a left discharge port and a right discharge port. The channeling lever is located in the middle of the channeling discharge bin, and the lever driver is connected to the channeling lever driver so that the channeling lever can open the left discharge port or the right discharge port.

[0008] Preferably, the lane separating mechanism further includes a paddle shaft, an origin sensor, and a paddle rotation sensor. The paddle shaft passes through the lane separating paddle, and the paddle driver is driven by the paddle shaft. The end of the paddle shaft is provided with a sensing plate, which is provided with an origin sensing protrusion, a left sensing protrusion, and a right sensing protrusion. The origin sensor and the paddle rotation sensor are both located around the periphery of the sensing plate. The origin sensor is used to sense the origin sensing protrusion, and the paddle rotation sensor is used to sense the left sensing protrusion or the right sensing protrusion.

[0009] Preferably, the feed bin is positioned below the feed divider and passes through a limit support shaft.

[0010] Preferably, the disc is provided with a feeding sensor and a discharge channel for inspection at the front and rear of the multi-directional visual inspection mechanism, respectively.

[0011] Preferably, the disc is provided with a defective material channel and a defective air blowing mechanism behind the multi-directional visual inspection mechanism, with the defective air blowing mechanism located in front of the defective material channel.

[0012] Preferably, the dual-channel feeding mechanism includes a dual-air-blowing feeding mechanism, a dual-channel feeding bin, a dual-channel counting hood equipped with a counter, and a first-stage paddle rotating mechanism and a second-stage paddle rotating mechanism located on the upper and lower sides of the dual-channel feeding bin. The dual-channel counting hood is located at the feed inlet of the dual-channel feeding bin, the dual-air-blowing feeding mechanism is located in front of the dual-channel counting hood, and the dual-channel feeding bin is connected to a miscellaneous material channel on the rear side of the second-stage paddle rotating mechanism.

[0013] Preferably, the inlets of both the dual-channel counting hood and the defective material channel are provided with transition plates, which extend into the bottom of the disc.

[0014] Preferably, the dual-channel counting hood has exhaust holes on the side wall opposite to the material feeding dual-blowing mechanism, and the defective material channel has exhaust holes on the side wall opposite to the defective material blowing mechanism.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] In this invention, a feeding mechanism feeds material, a rotating disc feeds the material, and a multi-directional visual inspection mechanism performs multi-directional visual inspection on the material entering the disc to detect defective materials and classify defect-free materials. Defect-free materials are stored in the two channels of the dual-channel feeding mechanism according to their material type. A paddle driver drives the lane-separating paddle to open the left or right discharge port, and the dual-channel feeding mechanism lowers the material, thereby realizing left and right lane feeding to cooperate with the dual-track multi-combination packaging cycle line where each track collects and packages its own material. First, the disc machine integrates multi-directional detection, classification, and feeding functions into one machine, achieving multiple uses and enhancing its practicality. Second, the disc machine is equivalent to two single feeding machines on the market, and there is no need to separately configure a sorting machine, a full inspection machine, and a single feeding machine, which greatly saves manufacturing costs. Furthermore, lane feeding and multi-functionality can effectively improve the feeding speed of the disc machine and the packaging speed of the packaging cycle line. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram illustrating the combination of the multi-functional disc machine and the dual-track multi-combination packaging circulation line of this utility model;

[0019] Figure 2 This is a front view diagram of the multifunctional disc machine of this utility model;

[0020] Figure 3 This is a rear view of the multifunctional disc machine of this utility model;

[0021] Figure 4 This is a schematic diagram of the lane-separating mechanism in this utility model;

[0022] Figure 5 This is a side view of the lane-separating mechanism in this utility model;

[0023] Figure 6 This is a schematic diagram showing the cooperation between the dual-channel feeding mechanism and the channel splitting mechanism in the feeding state of this utility model;

[0024] Figure 7 This is a schematic diagram of the cooperation between the dual-channel feeding mechanism and the sorting mechanism in the sorting mode of this utility model.

[0025] Attached image labels:

[0026] 1. Feeding mechanism; 2. Multi-directional vision inspection mechanism; 21. Upper vision mechanism; 22. Lower vision mechanism; 23. Upper light-absorbing background plate; 24. Lower light-absorbing background plate; 3. Dual-channel feeding mechanism; 31. Feeding dual-blowing mechanism; 32. Dual-channel feeding bin; 33. Dual-channel counting hood; 34. First-stage paddle rotation mechanism; 35. Second-stage paddle rotation mechanism; 36. Miscellaneous material channel; 4. Channeling mechanism; 41. Channeling paddle; 42. Paddle driver; 43. Channel feeding bin; 431. Limiting support shaft; 44. Left discharge port; 45. Right discharge port; 46. Paddle shaft; 47. Origin sensor; 48. Paddle rotation sensor; 49. Sensing plate; 491. Origin sensing protrusion; 492. Left sensing protrusion; 493. Right sensing protrusion; 5. Rotating disc mechanism; 51. Disc; 6. Feed sensor; 7. Inspection discharge channel; 81. Defective product channel; 82. Defective product blowing mechanism; 91. Transition plate; 92. Exhaust port. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] like Figures 1 to 7This utility model provides a multi-functional disc machine, including a feeding mechanism 1, a multi-directional visual inspection mechanism 2, a dual-channel unloading mechanism 3, a channeling mechanism 4, and a disc rotation mechanism 5 including a disc 51. In some embodiments, the feeding mechanism 1 can be a vibrating plate, a lifting belt, or a feeder to continuously feed materials onto the disc 51. The feeding mechanism 1 is connected to the inlet of the disc 51, the outlet of the disc 51 is connected to the dual inlets of the dual-channel unloading mechanism 3, and the channeling mechanism 4 is connected below the dual outlets of the dual-channel unloading mechanism 3.

[0031] The disc rotation mechanism 5 also includes a disc driver, which can rotate the disc 51 to convey materials;

[0032] like Figure 2 and Figure 3 As shown, the multi-directional visual inspection mechanism 2 includes an upper visual mechanism 21, a lower visual mechanism 22, an upper light-absorbing background plate 23, and a lower light-absorbing background plate 24. The upper visual mechanism 21 and the lower light-absorbing background plate 24, as well as the upper light-absorbing background plate 23 and the lower visual mechanism 22, are respectively arranged opposite to each other above and below the disc 51 to perform visual inspection and analysis on the material conveyed by the rotating disc 51. The upper visual mechanism 21 and the lower visual mechanism 22 both include a camera and a light source. The light source illuminates the material, and the upper light-absorbing background plate 23 and the lower light-absorbing background plate 24 can absorb the light around the material, making the outline of the material captured by the camera clearer. This setup is suitable for inspecting light-colored materials such as transparent materials, and is also suitable for identifying symmetrical parts.

[0033] like Figure 2 and Figure 3 As shown, the dual-channel feeding mechanism 3 includes a dual-blowing feeding mechanism 31, a dual-channel feeding bin 32, a dual-channel counting cover 33 equipped with a counter, and a first-stage paddle rotating mechanism 34 and a second-stage paddle rotating mechanism 35 located on both sides of the dual-channel feeding bin 32. The dual-channel counting cover 33 is located at the inlet of the dual-channel feeding bin 32 to count the material entering the dual-channel feeding bin 32. The dual-blowing feeding mechanism 31 is located in front of the dual-channel counting cover 33 to blow the material in front into the two channels of the dual-channel feeding bin 32. The first-stage paddle rotating mechanism 34 and the second-stage paddle rotating mechanism 35 both include a feeding driver and feeding paddles. The feeding paddles are rotatably arranged in the two channels of the dual-channel feeding bin 32 and can be driven by the feeding driver to open or close the corresponding channels in the dual-channel feeding bin 32, thereby feeding or storing material.

[0034] like Figures 3 to 7As shown, the channeling mechanism 4 includes a channeling lever 41, a lever driver 42, and a channeling discharge bin 43 with a left discharge port 44 and a right discharge port 45. The channeling lever 41 is located in the middle of the channeling discharge bin 43. The lever driver 42 is connected to the channeling lever 41 so that the channeling lever 41 can open the left discharge port 44 or the right discharge port 45, realizing left and right channeled feeding. The material enters the double-track multi-combination packaging circulation line through the left discharge port 44 or the right discharge port 45, such as... Figure 1 As shown, specifically, the dual-track multi-combination packaging circulation line includes two conveyor circulation lines, two elevators, two packaging machines, and multiple multi-functional disc machines. The two conveyor circulation lines are arranged inside and outside the line. The left discharge port 44 of the branch discharge bin 43 is connected to the storage hopper on the outer conveyor circulation line, and the right discharge port 45 of the branch discharge bin 43 is connected to the storage hopper on the inner conveyor circulation line. The dual-track conveying and packaging can be achieved through the two conveyor circulation lines, two elevators, and two packaging machines.

[0035] During operation, the feeding mechanism 1 conveys materials into the disc, and the disc driver rotates the disc to transport the materials. When the materials enter the multi-directional vision inspection mechanism 2, the upper vision mechanism 21 and the lower vision mechanism 22 sequentially capture and analyze images of the upper and lower positions of the materials to detect defective materials. Defective materials are then classified using image recognition. Defective materials rotate with the disc 51 to the defective material channel 81 for removal, while defective materials continue to rotate with the disc 51. The multi-directional vision inspection mechanism 2 records the type of each defective material passing through it. The information is transmitted to the controller. After receiving the signal, the controller controls the corresponding air blowing mechanism in the dual air blowing mechanism 31 to accurately blow the material into the corresponding channel of the dual-channel feeding bin 32 according to the preset material arrival time, so as to achieve material sorting by type. The material enters the feeding plate of the first-stage rotating mechanism 34 in the dual-channel feeding bin 32 and is stored on the feeding plate. The counter on the dual-channel counting cover 33 counts the material entering the dual-channel feeding bin 32. When the feeding plates of the first-stage rotating mechanism 34 of the two channels have accumulated a specified number, such as Figure 6As shown, when the feeding paddle rotates, the material falls onto the feeding paddle of the secondary paddle rotating mechanism 35 for storage. The initial state of the channeling mechanism 4 is with the left outlet 44 open. Therefore, when the storage hopper on the outer conveying circulation line reaches the left outlet 44, the controller controls the secondary paddle rotating mechanism 35 to rotate the feeding paddle. The material falls along the feeding paddle and the channeling paddle 41 into the storage hopper on the outer conveying circulation line, completing the feeding of the left outlet 44. Subsequent materials continue to be stored on the feeding paddle of the secondary paddle rotating mechanism 35 as described above. When the storage hopper on the inner conveying circulation line reaches the right outlet 45, the controller controls the paddle driver 42. The drive plate 41 rotates to open the right discharge port 45, and then controls the secondary plate rotation mechanism 35 to rotate the feeding plate. The material falls along the feeding plate and the drive plate 41 into the storage hopper on the inner conveyor circulation line, completing the feeding of the right discharge port 45. All the multi-functional disc machines on the entire double-track multi-combination packaging circulation line are fed in this way and the left discharge port 44 or the right discharge port 45 is opened by rotating the drive plate 41 to achieve left and right channel feeding. The storage hoppers on the inner conveyor circulation line and the storage hoppers on the outer conveyor circulation line collect the materials of multiple disc machines on their respective conveyor lines, and finally they are lifted by the elevator and packaged by the packaging machine.

[0036] First, as mentioned above, this new type of disc machine integrates multi-directional detection, material sorting, and feeding into one "three-in-one" operation mode, achieving multi-purpose functionality and enhancing the practicality of the disc machine. Furthermore, this multi-purpose functionality eliminates the need for separate sorting machines, full-inspection machines, and feeding units, significantly reducing manufacturing costs. Second, the disc machine uses a channel-splitting mechanism 4 to achieve left and right channel feeding, allowing it to work with dual-track multi-combination packaging lines where each track collects and packages materials independently. This design achieves the same effect as two previously separate packaging lines. The circular packaging line eliminates half the number of individual feeding machines compared to the previous two separate packaging lines, effectively combining two feeding machines into one, significantly reducing manufacturing costs. Furthermore, the disc machine performs multi-directional detection, material sorting, and feeding during material transport without requiring separate step-by-step operations, greatly improving its feeding speed. The disc machine can also feed materials in separate lanes, and through the lane-splitting mechanism 4, it can be integrated with a dual-track multi-combination packaging line for dual-track material collection and packaging, thus greatly increasing the packaging speed.

[0037] Furthermore, the three functions of the disc machine of this utility model—multi-directional detection, material sorting, and feeding—can be used individually or in combination;

[0038] When the disc machine of this utility model operates in the mode of "one machine feeding one type of material", only the two functions of multi-directional detection and feeding are used. Specifically, the multi-directional visual detection mechanism 2 performs multi-directional visual detection on the material, detects defective materials, and transports them to the defective material channel 81 for impurity removal. There is no need to classify the defective materials. The defective materials are controlled by the controller according to the preset quantity to be stored in the two channels of the dual-channel feeding bin 32. The dual air blowing mechanism 31 blows the corresponding quantity of material into the corresponding channel of the dual-channel feeding bin 32, and then feeds the material in different channels as described above.

[0039] When the disc machine of this utility model is in "sorting" mode, it only uses multi-directional detection and sorting functions. In this mode, such as Figure 7 As shown, in the disc machine, the secondary feeding levers of both channels of the dual-channel feeding bin 32 are in a neutral open channel state; the left channel of the dual-channel feeding bin 32 is connected to the left discharge port 44 of the branch feeding bin 43, and the right channel of the dual-channel feeding bin 32 is connected to the right discharge port 45 of the branch feeding bin 43; in addition, the left discharge port 44 and the right discharge port 45 of the branch feeding bin 43 are respectively connected to material A bin and material B bin; specifically, the multi-directional visual inspection mechanism 2 performs multi-directional visual inspection on the materials, detects defective materials, and classifies non-defective materials through image recognition; defective materials are discharged, while non-defective materials are discharged. The material is blown by the corresponding blowing mechanism according to the material type by the controller and stored on the feeding paddle of the first-level paddle rotating mechanism 34 in the corresponding channel of the dual-channel feeding bin 32. Counters on both sides count the material. When the material quantity in the left channel of the dual-channel feeding bin 32 reaches the preset quantity first, the controller will first control the corresponding left discharge port 44 to open, and then control the first-level paddle rotating mechanism 34 of this channel to rotate. At this time, the material falls from the left discharge port 44 into the A material bucket. If the material quantity in the right channel of the dual-channel feeding bin 32 reaches the preset quantity first, the other channel is operated in the same way, thereby realizing material sorting.

[0040] The aforementioned "three-in-one" operation mode involves a disc machine working in conjunction with a dual-track multi-combination packaging circulation line to output two packages containing the same material. This utility model's disc machine can also work with a dual-track multi-combination packaging circulation line to output packages containing different materials. Specifically, the pre-set parameters determine whether each multi-functional disc machine on the dual-track multi-combination packaging circulation line supplies material outwards or inwards. That is, the pre-set parameters, such as the disc machine's drive mechanism 42 driving the lane divider 41 to open the left or right outlet 44, are fixed during operation. Therefore, multiple multi-functional disc machines can be combined in various lanes according to user needs, allowing the dual-track multi-combination packaging circulation line to continuously output the two packages containing different materials required by the user.

[0041] In addition, in other embodiments, the multi-directional visual inspection mechanism 2 also includes multiple side vision mechanisms to capture and analyze the sides of the material, which is suitable for detecting and sorting materials with inconsistent sides.

[0042] Furthermore, such as Figure 4 and Figure 5 As shown, the lane separation mechanism 4 also includes a paddle shaft 46, an origin sensor 47, and a paddle rotation sensor 48. The paddle shaft 46 passes through the lane separation paddle 41. The paddle driver 42 is drivenly connected to the paddle shaft 46 so that the paddle driver 42 can drive the paddle shaft 46 and the lane separation paddle 41 to rotate. The end of the paddle shaft 46 is provided with a sensing plate 49, which rotates with the rotation of the paddle shaft 46. The sensing plate 49 is provided with an origin sensing protrusion 491, a left sensing protrusion 492, and a right sensing protrusion 493. The origin sensor 47 and the paddle rotation sensor 48 are both located around the sensing plate 49. The origin sensor 47 is used to sense the origin sensing protrusion 491, and the paddle rotation sensor 48 is used to sense the left sensing protrusion 492 or the right sensing protrusion 493.

[0043] Specifically, in this embodiment, such as Figure 4 and Figure 5 As shown, the origin sensor 47 and the lever rotation sensor 48 are arranged opposite to each other, while the origin sensing protrusion 491 and the left sensing protrusion 492 are arranged opposite to each other, that is, the left sensing protrusion 492 is used as the sensing point in the initial state; the left sensing protrusion 492 is the sensing point for opening the left outlet 44, and the right sensing protrusion 493 is the sensing point for opening the right outlet 45. Therefore, the angle between the left sensing protrusion 492 and the right sensing protrusion 493 matches the angle of rotation of the channel lever 41 from opening the left outlet 44 to opening the right outlet 45.

[0044] During the initial state adjustment process, when the origin sensor 47 senses the origin sensing protrusion 491, but the paddle rotation sensor 48 does not sense the left sensing protrusion 492, the paddle driver 42 will continue to drive the lane divider paddle 41 to rotate until the origin sensor 47 senses the origin sensing protrusion 491 and the paddle rotation sensor 48 senses the left sensing protrusion 492. At this time, the paddle driver 42 stops rotating, and the left discharge port 44 is opened, which means the initial state is adjusted.

[0045] When the storage hopper on the inner conveying circulation line reaches the right discharge port 45, the paddle driver 42 drives the lane divider paddle 41 to rotate in the other direction. During this process, the sensing plate 49 rotates accordingly. When the paddle rotation sensor 48 senses the right sensing protrusion 493, the paddle driver 42 will stop rotating. At this time, the lane divider paddle 41 fully opens the right discharge port 45.

[0046] It can be seen that the sensing states of opening the left discharge port 44 and opening the right discharge port 45 are different. Therefore, the sensing state can be used to more clearly and accurately distinguish whether the left discharge port 44 or the right discharge port 45 is open, avoiding sensing confusion and affecting the material supply. Moreover, setting the origin sensor 47 and the origin sensing protrusion 491 can help to adjust the initial state more conveniently and accurately.

[0047] Furthermore, such as Figure 4 and Figure 6 As shown, the dividing feed bin 43 has a limit support shaft 431 passing horizontally below the dividing deflector 41. The limit support shaft 431 plays a supporting and limiting role, preventing the two sides of the dividing feed bin 43 from deforming and affecting its use.

[0048] Furthermore, such as Figure 2 As shown, the disc 51 is equipped with a feeding sensor 6 and a discharge channel 7 for inspection at the front and rear of the multi-directional vision inspection mechanism 2, respectively. The feeding sensor 6 is located between the multi-directional vision inspection mechanism 2 and the feeding port of the disc 51. It can sense the material entering the disc 51 from the feeding mechanism 1. During normal use, when the feeding sensor 6 senses the material, it will notify the controller to control the multi-directional vision inspection mechanism 2 to take pictures and inspect the material according to the preset arrival time of the material. When the feeding sensor 6 senses stacked material, or the distance between two materials is too close, or the image taken by the multi-directional vision inspection mechanism 2 is blurry and cannot be analyzed, it will notify the controller. After receiving the signal, the controller will control the corresponding subsequent mechanism to stop running. Finally, the material will rotate with the disc 51 and enter the discharge channel 7 for inspection to be discharged from the disc machine.

[0049] Furthermore, such as Figure 2 and Figure 3 As shown, the disc 51 is provided with a defective material channel 81 and a defective air blowing mechanism 82 behind the multi-directional vision inspection mechanism 2. The defective air blowing mechanism 82 is located in front of the defective material channel 81. When the multi-directional vision inspection mechanism 2 detects the material and determines it to be defective, the multi-directional vision inspection mechanism 2 will transmit a signal to the controller. The controller will control the defective air blowing mechanism 82 to blow the material into the defective material channel 81 to remove impurities according to the preset time when the material arrives at the defective material channel 81.

[0050] Furthermore, such as Figure 6As shown, the dual-channel feeding bin 32 is connected to a waste material channel 36 on the rear side of the secondary-level rotary mechanism 35. The waste material channel 36 is used to remove materials whose quantity does not meet the specified requirements. Specifically, the counter on the dual-channel counting cover 33 counts the materials entering the dual-channel feeding bin 32. When the quantity of materials entering does not meet the specified requirements, the controller will control the secondary-level rotary mechanism 35 to drive the feeding paddle to rotate backward so that the channel of the dual-channel feeding bin 32 is connected to the waste material channel 36. Then, the controller will control the primary-level rotary mechanism 34 to drive the feeding paddle to open the channel, and the material enters the waste material channel 36 along the primary and secondary feeding paddles to remove waste.

[0051] Furthermore, such as Figure 2 As shown, the feed inlets of the dual-channel counting hood 33 and the defective product material channel 81 are both extended with transition plates 91. The transition plates 91 are both set into the bottom of the disc 51. The setting of the transition plates 91 can prevent the material from falling out of the equipment during the blowing process of the material feeding dual air blowing mechanism 31 and the defective product air blowing mechanism 82.

[0052] Furthermore, such as Figure 2 and Figure 3 As shown, the dual-channel counting hood 33 is provided with exhaust holes 92 on the side wall opposite to the material feeding dual-blowing mechanism 31, and the defective material channel 81 is provided with exhaust holes 92 on the side wall opposite to the defective material blowing mechanism 82. The exhaust holes 92 can prevent the material from being blown into the corresponding hopper due to excessive air pressure in the inner cavity of the dual-channel counting hood 33 and the defective material channel 81 during the blowing process.

[0053] In summary, this utility model's disc machine integrates multi-directional detection, material sorting, and feeding functions into one machine, achieving multi-purpose functionality. These three functions can be used individually or in combination, enhancing the practicality of the disc machine. Furthermore, its multi-purpose functionality eliminates the need for separate sorting machines, full-inspection machines, and feeding units, significantly reducing manufacturing costs. Secondly, the disc machine uses a channeling mechanism 4 to achieve left and right channel feeding, allowing it to work with dual-track multi-combination packaging lines where each track collects and packages materials independently. This design achieves the same effect as two separate lines previously used for packaging. The single-stage packaging circulation line eliminates half the number of individual feeding machines compared to the previous two separate packaging circulation lines, effectively combining two feeding machines into one, significantly reducing manufacturing costs. Furthermore, the disc machine performs multi-directional detection, material sorting, and feeding during material transport without requiring separate step-by-step operation, greatly improving the disc machine's feeding speed. Moreover, the disc machine can feed materials in separate lanes, and through the lane-splitting mechanism 4, it can be integrated with a dual-track multi-combination packaging circulation line for dual-track material collection and packaging, thus greatly increasing the material packaging speed.

[0054] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-functional disc machine, characterized in that, It includes a feeding mechanism (1), a multi-directional visual inspection mechanism (2), a dual-channel unloading mechanism (3), a channeling mechanism (4), and a disc rotation mechanism (5) including a disc (51). The feeding mechanism (1) is connected to the inlet of the disc (51), the outlet of the disc (51) is connected to the dual inlets of the dual-channel unloading mechanism (3), and the channeling mechanism (4) is connected below the dual outlets of the dual-channel unloading mechanism (3). The multi-directional visual inspection mechanism (2) includes an upper visual mechanism (21), a lower visual mechanism (22), an upper light-absorbing background plate (23), and a lower light-absorbing background plate (24). The upper visual mechanism (21) and the lower light-absorbing background plate (24), as well as the upper light-absorbing background plate (23) and the lower visual mechanism (22), are respectively arranged opposite to each other above and below the disc (51). The channeling mechanism (4) includes a channeling lever (41), a lever driver (42), and a channeling discharge bin (43) with a left discharge port (44) and a right discharge port (45). The channeling lever (41) is located in the middle of the channeling discharge bin (43). The lever driver (42) is driven to connect with the channeling lever (41) so that the channeling lever (41) can open the left discharge port (44) or the right discharge port (45).

2. The multifunctional disc machine according to claim 1, characterized in that, The lane splitting mechanism (4) further includes a paddle shaft (46), an origin sensor (47), and a paddle rotation sensor (48). The paddle shaft (46) passes through the lane splitting paddle (41). The paddle driver (42) is driven to connect with the paddle shaft (46). The end of the paddle shaft (46) is provided with a sensing plate (49). The sensing plate (49) is provided with an origin sensing protrusion (491), a left sensing protrusion (492), and a right sensing protrusion (493). The origin sensor (47) and the paddle rotation sensor (48) are both located around the sensing plate (49). The origin sensor (47) is used to sense the origin sensing protrusion (491), and the paddle rotation sensor (48) is used to sense the left sensing protrusion (492) or the right sensing protrusion (493).

3. The multifunctional disc machine according to claim 1, characterized in that, The feed bin (43) is located below the feed chute (41) and is supported by a limit support shaft (431).

4. The multifunctional disc machine according to claim 1, characterized in that, The disc (51) is equipped with a feeding sensor (6) and a discharge channel (7) to be inspected in front of and behind the multi-directional visual inspection mechanism (2).

5. The multifunctional disc machine according to claim 1, characterized in that, The disc (51) is provided with a defective material channel (81) and a defective air blowing mechanism (82) behind the multi-directional visual inspection mechanism (2), and the defective air blowing mechanism (82) is located in front of the defective material channel (81).

6. The multifunctional disc machine according to claim 5, characterized in that, The dual-channel feeding mechanism (3) includes a dual-air blowing feeding mechanism (31), a dual-channel feeding bin (32), a dual-channel counting cover (33) equipped with a counter, and a first-stage paddle rotating mechanism (34) and a second-stage paddle rotating mechanism (35) located on both sides of the dual-channel feeding bin (32). The dual-channel counting cover (33) is located at the feed inlet of the dual-channel feeding bin (32). The dual-air blowing feeding mechanism (31) is located in front of the dual-channel counting cover (33). The dual-channel feeding bin (32) is connected to a miscellaneous material channel (36) on the rear side of the second-stage paddle rotating mechanism (35).

7. The multifunctional disc machine according to claim 6, characterized in that, The inlet of both the dual-channel counting hood (33) and the defective material channel (81) is provided with a transition plate (91), and the transition plate (91) extends into the bottom of the disc (51).

8. The multifunctional disc machine according to claim 7, characterized in that, The dual-channel counting hood (33) has exhaust holes (92) on the side wall opposite to the feeding dual-blowing mechanism (31), and the defective product channel (81) has exhaust holes (92) on the side wall opposite to the defective product blowing mechanism (82).

Images