A bundled cable lacing device for electrical installations

Abstract

The utility model discloses a kind of bundled cable binding devices for electrical installation, it is related to cable binding technical field, including conveying table, stable frame, cable binding machine, rotating ring, control mechanism, circular tank, multiple push rods, sliding groove and fixed block, stable frame is fixed in the top of conveying table, push rod is slidably connected in circular tank interior, for pushing cable to carry out position adjustment, sliding groove is opened in stable frame, fixed block is fixedly connected in the top of rotating ring, rotating ring drives cable binding machine to rotate, fixed block is slidably arranged in sliding groove interior, for providing support guide for the rotation of rotating ring.

Description

Technical Field

[0001] This utility model relates to the field of cable bundling technology, and in particular to a cable bundling device for electrical installation. Background Technology

[0002] In the electrical installation, equipment manufacturing, and wire harness processing industries, cable bundling is a fundamental and critical process. It not only affects the aesthetics and space utilization of cables, but also directly impacts the safety and ease of maintenance of electrical systems. Typically, this work relies on manual labor or simple mechanical tools. However, with the expansion of production scale and the increase in automation, the shortcomings of traditional manual bundling methods have become increasingly apparent.

[0003] Existing cable bundling operations face two main technical challenges. First, before bundling, when cables enter the bundling area from the conveying stage, the cable bundles are often loose or misaligned for various reasons. If the cables entering the bundling area are not effectively organized and aligned, the cable bundling machine will directly bundle the messy cables, resulting in poor final bundling effect and uneven wrapping of the bundling tape. This does not meet the strict requirements of electrical installation for the quality of cable bundles.

[0004] Furthermore, while existing automated strapping devices can achieve the wrapping action of strapping tape, the rotating parts used to drive the strapping mechanism to rotate lack high-precision support and guide structures when performing wrapping. During high-speed rotation, the rotating parts will generate axial or radial vibration and sway. This unstable rotation state directly causes a decrease in strapping accuracy, drift of the strapping tape wrapping position, and reduces the long-term operational reliability of the equipment, while also affecting the operating efficiency of the entire automated production line.

[0005] Therefore, this utility model proposes a bundled cable bundling device for electrical installation to overcome the shortcomings of the prior art. Utility Model Content

[0006] In view of the problems in the existing technology of cable bundling devices for electrical installation, such as the cables becoming disordered during the bundling process, resulting in poor bundling effect, and the bundling mechanism having insufficient stability when rotating, this utility model aims to provide a cable bundling device for electrical installation with an improved structure that can effectively solve the above problems.

[0007] This utility model provides a bundled cable bundling device for electrical installation, including: a conveyor table, and a high-efficiency mechanism and a control mechanism disposed on the conveyor table. The high-efficiency mechanism includes a stabilizing frame, a cable bundling machine and a rotating ring. The stabilizing frame is fixedly connected to the top of the conveyor table. The high-efficiency mechanism also includes a circular groove, multiple push rods, a sliding groove and a fixing block. The push rod is slidably connected inside the circular groove and is used to push the cable to adjust its position. Furthermore, the sliding groove is opened on the stabilizing frame, and the fixing block is fixedly connected to the top of the rotating ring. The rotating ring drives the cable bundling machine to rotate, and the fixing block is slidably set inside the sliding groove to provide support and guidance for the rotation of the rotating ring.

[0008] Preferably, the control mechanism includes a length detection sensor disposed on the top of the conveyor.

[0009] Preferably, the control mechanism also includes an automatic sensor and an alarm light, the automatic sensor being used to confirm the cable location and the alarm light being used to indicate abnormalities.

[0010] Preferably, the efficient mechanism also includes a through hole through which the cable bundling machine's strapping wraps around the cable.

[0011] Preferably, the high-efficiency mechanism also includes a connecting plate, one end of which is fixedly connected to a stabilizing frame, and the other end of which is fixedly connected to a circular groove.

[0012] Preferably, the push rod is adapted to move along the circular groove under the drive of the power mechanism.

[0013] Preferably, the rotating ring is adapted to rotate one revolution to drive the cable bundling machine to evenly wrap around the cable bundle.

[0014] Preferably, the length detection sensor is used to trigger a signal after detecting that the cable length has reached a set value.

[0015] This utility model has the following beneficial effects: 1. This utility model solves the problem of messy cable arrangement before bundling and poor bundling effect in the prior art by setting a circular groove and a push rod that can slide inside the circular groove. It can actively align the cables and ensure the neatness of the bundling, thus improving the quality of bundling.

[0016] 2. This utility model solves the problem of swaying and poor stability of the existing binding mechanism due to lack of effective guidance when rotating by setting a fixing block fixed on the rotating ring and making the fixing block slide in the sliding groove opened on the stabilizing frame. It provides stable support and precise guidance for the rotating ring, ensuring a smooth and efficient binding process. Attached Figure Description

[0017] Figure 1 This is a perspective view of a cable bundling device for electrical installation proposed in this utility model; Figure 2 This is a front view of a cable bundling device for electrical installation proposed in this utility model; Figure 3This is a partial structural diagram illustrating the efficient mechanism of a cable bundling device for electrical installation proposed in this utility model. Figure 4 This is a side view of a cable bundling device for electrical installation proposed in this utility model.

[0018] Legend: 1. Conveyor table; 2. High-efficiency mechanism; 21. Connecting plate; 22. Circular groove; 23. Push rod; 24. Through hole; 25. Cable bundling machine; 26. Rotating ring; 27. Fixing block; 28. Sliding groove; 3. Control mechanism; 31. Length detection sensor; 32. Stabilizing frame; 33. Automatic sensor; 34. Alarm light. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model. Example

[0020] Please refer to Figures 1 to 4 This utility model provides a cable bundling device for electrical installation, including a conveyor platform 1, a high-efficiency mechanism 2 and a control mechanism 3 disposed on the conveyor platform 1. The conveyor platform 1 is used to convey cables. The high-efficiency mechanism 2 includes a stabilizing frame 32, a cable bundling machine 25 and a rotating ring 26. The stabilizing frame 32 is fixedly connected to the top of the conveyor platform 1. The control mechanism 3 is used to control the high-efficiency mechanism 2 and the conveyor platform 1. The high-efficiency mechanism 2 also includes a circular groove 22 and a plurality of push rods 23. The push rods 23 are slidably connected inside the circular groove 22 and are used to push the cables to adjust their position. The high-efficiency mechanism 2 also includes a sliding groove 28 and a fixing block 27 formed on the stabilizing frame 32. The fixing block 27 is fixedly connected to the top of the rotating ring 26. The rotating ring 26 drives the cable bundling machine 25 to rotate. The fixing block 27 is slidably disposed inside the sliding groove 28 to provide support and guidance for the rotation of the rotating ring 26. The high-efficiency mechanism 2 also includes a through hole 24. The bundling strap of the cable bundling machine 25 wraps around the cable through the through hole 24. The high-efficiency mechanism 2 also includes a connecting plate 21. One end of the connecting plate 21 is fixedly connected to the stabilizing frame 32, and the other end is fixedly connected to the circular groove 22.

[0021] Please refer to Figure 2 , Figure 3 and Figure 4The high-efficiency mechanism 2 includes a connecting plate 21, one end of which is fixedly connected to a stabilizing frame 32, and the other end of which is fixedly connected to a circular groove 22. The circular groove 22 is an arc-shaped structure with a specific curvature for accommodating cables. Multiple push rods 23 are slidably connected inside the circular groove 22. The push rods 23 are sliders adapted to the shape of the inner wall of the circular groove 22. The push rods 23 are adapted to move along the circular groove 22 under the drive of the power mechanism. When the push rods 23 move, they push the cables to adjust their position, so that the cables remain neatly arranged during the bundling process. Furthermore, a sliding groove 28 is provided at a specific position on the stabilizing frame 32. The sliding groove 28 is along a specific path. An extended guide rail is provided, with a rotating ring 26 positioned below the stabilizing frame 32. A cable bundling machine 25 is fixed to the rotating ring 26, which drives the cable bundling machine 25 to rotate. A fixing block 27 is a slider structure adapted to the internal shape of the sliding groove 28. The fixing block 27 is fixedly connected to the top of the rotating ring 26 and slidably positioned inside the sliding groove 28. This cooperation structure, where the fixing block 27 acts as a slider sliding inside the sliding groove 28 as a guide rail, ensures that the fixing block 27 always moves within a preset trajectory, thereby providing precise support and guidance for the rotation of the rotating ring 26 and ensuring the stability of the rotation process.

[0022] Please refer to Figure 1 , Figure 3 and Figure 4 The control mechanism 3 includes a length detection sensor 31, which is fixedly installed on the top of the conveyor table 1. The length detection sensor 31 is used to trigger a signal after detecting that the cable length has reached a set value.

[0023] As a further limitation of the control mechanism 3, the control mechanism 3 also includes an automatic sensor 33 and an alarm light 34. The automatic sensor 33 is fixedly installed in the bundling area to confirm the cable position, and the alarm light 34 is installed in a conspicuous position on the stabilizing frame 32 to provide a prompt when the automatic sensor 33 detects an abnormality.

[0024] As a further limitation of the high-efficiency mechanism 2, the high-efficiency mechanism 2 also includes a through hole 24, which is opened on the working plane of the cable bundling machine 25, and the bundling strap of the cable bundling machine 25 wraps around the cable through the through hole 24.

[0025] As a further limitation of the high-efficiency mechanism 2, the high-efficiency mechanism 2 also includes a connecting plate 21, which is a metal L-shaped plate. One end of the connecting plate 21 is fixedly connected to the stabilizing frame 32 by bolts, and the other end of the connecting plate 21 is fixedly connected to the circular groove 22 by welding.

[0026] As a further limitation of the push rod 23, a transmission connection part is provided at the rear end of the push rod 23, and the push rod 23 is adapted to move along the circular groove 22 under the drive of the power mechanism.

[0027] As a further limitation of the rotating ring 26, the rotating ring 26 is connected to the drive motor through a gear transmission mechanism. The rotating ring 26 is adapted to rotate one revolution to drive the cable bundling machine 25 to evenly wrap around the cable bundle.

[0028] Working principle: The bundled cables are conveyed to the designated position of the high-efficiency mechanism 2 via the conveyor 1. The control mechanism 3 is activated, and the length detection sensor 31 set on the top of the conveyor 1 monitors the cable length in real time. When the cable length reaches the set value, the length detection sensor 31 triggers a signal, and the stabilizing frame 32 fixedly connected to the top of the conveyor 1 moves to fix the cable by clamping or other means. The automatic sensor 33 confirms the position of the cable. After confirming that the position is correct, the power mechanism drives multiple push rods 23. The push rods 23 slide inside the circular groove 22 fixedly connected to the other end of the connecting plate 21. The front end of the push rod 23 pushes the cable to adjust its position, so that the cable is neatly arranged inside the circular groove 22, which solves the problem of poor bundling effect caused by the disordered arrangement of the cable. Subsequently, the cable bundling machine 25 begins its bundling operation. The rotating ring 26 begins to rotate one revolution, driving the cable bundling machine 25 to rotate synchronously. During the rotation of the rotating ring 26, the fixing block 27, which is fixedly connected to the top of the rotating ring 26, slides inside the sliding groove 28 opened on the stabilizing frame 32. This sliding fit structure between the fixing block 27 and the sliding groove 28 provides continuous and stable support and guidance for the rotation of the rotating ring 26, ensuring that the cable bundling machine 25 will not shake when rotating at high speed, thus solving the problem of unstable rotation of the bundling mechanism. The bundling tape of the cable bundling machine 25 is evenly wrapped around the bundled cables through the through hole 24. If the automatic sensor 33 detects an abnormality, the alarm light 34 lights up to indicate that the bundling is complete. After the bundling is completed, the conveyor table 1 sends out the bundled cable, realizing automated and precise bundling.

Claims

1. A cable bundling device for electrical installation, comprising: The conveyor (1), and the high-efficiency mechanism (2) and control mechanism (3) disposed on the conveyor (1), the high-efficiency mechanism (2) including a stabilizing frame (32), a cable bundling machine (25) and a rotating ring (26), the stabilizing frame (32) being fixedly connected to the top of the conveyor (1); The high-efficiency mechanism (2) is characterized in that it further includes a circular groove (22), a plurality of push rods (23), a fixing block (27), and a sliding groove (28) opened on the stabilizing frame (32). The push rods (23) are slidably connected inside the circular groove (22) for pushing the cable to adjust its position. The fixing block (27) is fixedly connected to the top of the rotating ring (26). The rotating ring (26) drives the cable bundling machine (25) to rotate. The fixing block (27) is slidably disposed inside the sliding groove (28) for providing support and guidance for the rotation of the rotating ring (26).

2. The cable bundling device for electrical installation according to claim 1, characterized in that, The control mechanism (3) includes a length detection sensor (31) disposed on the top of the conveyor (1).

3. A cable bundling device for electrical installation according to claim 2, characterized in that, The control mechanism (3) also includes an automatic sensor (33) and an alarm light (34). The automatic sensor (33) is used to confirm the cable position, and the alarm light (34) is used to indicate abnormalities.

4. A cable bundling device for electrical installation according to claim 1, characterized in that, The high-efficiency mechanism (2) also includes a through hole (24) through which the cable strapping of the cable bundling machine (25) wraps around the cable.

5. A cable bundling device for electrical installation according to claim 1, characterized in that, The high-efficiency mechanism (2) also includes a connecting plate (21), one end of which is fixedly connected to the stabilizing frame (32), and the other end is fixedly connected to the circular groove (22).

6. A cable bundling device for electrical installation according to claim 1, characterized in that, The push rod (23) is adapted to move along the circular groove (22) under the drive of the power mechanism.

7. A cable bundling device for electrical installation according to claim 1, characterized in that, The rotating ring (26) is adapted to rotate one revolution to drive the cable bundling machine (25) to evenly wrap around the cable bundle.

8. A cable bundling device for electrical installation according to claim 2, characterized in that, The length detection sensor (31) is used to trigger a signal after detecting that the cable length has reached a set value.

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