A manual encapsulation molding film removal device

Abstract

The utility model discloses a manual packaging forming film removing device relates to the field of packaging process, including L shaped board, the side surface of L shaped board is equipped with feed port, collection box is arranged on L shaped board, and the side surface of collection box is equipped with the discharge gate, and the discharge gate with feed port position corresponds, baffle is hingedly arranged in the side surface of L shaped board, and baffle is arranged at feed port, blade is arranged in the side surface of baffle, and the gap is constituted between blade and feed port, and material is directly through feed port and falls into collection box after being stripped, realizes continuous operation, and manual material collection is not needed to interrupt operation, and the compact collection box design is integrated with L shaped board, reduces the extra equipment occupied space, is suitable for using in the compact production environment.

Description

Technical Field

[0001] This utility model relates to packaging technology, specifically to a manual packaging molding and film removal device. Background Technology

[0002] In the fields of electronics manufacturing, semiconductor packaging, and home appliance component processing, many products require a protective film to be applied to their surface during production to prevent scratches or contamination during transportation, storage, or subsequent processing. This protective film must be removed before final product assembly. Traditional film removal processes are highly dependent on manual labor. For example, in the process of removing the protective film from home appliance panels, multiple workers are typically required—several workers hold the product in place while another manually peels off the protective film. This method is not only labor-intensive but also inefficient, making it difficult to meet the demands of modern mass production.

[0003] The industry has developed several semi-automatic or auxiliary film removal devices. For example, some technical solutions propose using a fixed film removal auxiliary mechanism, which temporarily fixes the panel by engaging components and positioning pins, replacing manual pressing and thus reducing the number of operators. Another approach is to use an adsorption fixation method, utilizing vacuum adsorption to fix the product to a tray so that the protective film on the upper and lower surfaces can be removed sequentially. While such devices can improve film removal efficiency, they are usually complex in structure, and their adaptability and flexibility are often insufficient for peeling film from small, precision components such as chip-packaged products.

[0004] During the stripping process, the collection and handling of the membrane material are also key factors affecting the continuity of operations. If the stripped membrane material is not effectively collected, not only will operations need to be interrupted for cleaning, but it may also cause environmental pollution or equipment malfunction due to membrane scattering. Although some membrane stripping devices are equipped with collection mechanisms, most of them are bulky or poorly integrated with the stripping unit, making them difficult to deploy in compact production environments.

[0005] Based on this, the present invention provides a manual packaging and molding film removal device. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides a manual packaging molding film removal device that enables continuous operation without interrupting the operation for manual material collection. The collection box is compactly designed and integrated with an L-shaped plate, reducing the space occupied by additional equipment and making it suitable for use in compact production environments.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a manual packaging molding and film removal device, comprising an L-shaped plate, wherein a feed inlet is provided on the side of the L-shaped plate; a collection box is disposed on the L-shaped plate, wherein a discharge port is provided on the side of the collection box, and the discharge port corresponds to the position of the feed inlet; a baffle is hinged to the side of the L-shaped plate, and the baffle is arranged at the feed inlet; and a blade is disposed on the side of the baffle, wherein a gap is formed between the blade and the feed inlet.

[0008] By adopting the above technical solution, the material is stripped and falls directly into the collection box through the feed port, realizing continuous operation without interrupting the operation for manual material collection. The collection box is compactly designed and integrated with the L-shaped plate, reducing the space occupied by additional equipment and making it suitable for use in compact production environments.

[0009] Furthermore, the blade is detachably mounted on the side of the baffle.

[0010] Furthermore, a track is provided on the side of the baffle, and a carrier is provided at the bottom of the blade, the carrier being inserted into the track.

[0011] Furthermore, the track is threaded with a limit rod on its side, and the limit rod can pass through the carrier.

[0012] By adopting the above technical solution, the blade can be quickly replaced when it needs to be changed to a different model or when the blade is worn out, and it can be used for operations on materials of different thicknesses.

[0013] Furthermore, the baffle is mounted on the side of the L-shaped plate via a hinge.

[0014] Furthermore, a pair of limiting blocks are provided inside the L-shaped plate, and the collection box is arranged between the two limiting blocks.

[0015] Compared with existing technologies, this utility model provides a manual packaging and film removal device. The film material of the chip packaged product is lifted, then a baffle is raised, allowing the film material to be positioned in the gap between the blade and the feed inlet. The baffle is then closed, and the film material is held in place within the gap. The packaged product is then pulled down, causing the film material to peel off at the blade, thus separating the packaged product from its surface film. The film material automatically falls into a collection box under the scraping action of the blade. The blade's edge is aligned with the connection between the film material and the packaged product, allowing for rapid film removal. This structural design allows the peeled material to fall directly into the collection box through the feed inlet, enabling continuous operation without interruption for manual collection. The compact collection box design, integrated with an L-shaped plate, reduces the space occupied by additional equipment, making it suitable for use in compact production environments.

[0016] When changing blades, the limiting rod can be rotated to separate it from the carrier. Then, the carrier can be pulled out to separate the blade from the track, thus completing the blade removal. Similarly, a new blade can be inserted into the track via the carrier, and the limiting rod can be rotated to engage with the carrier, thus completing the blade assembly. This structural design allows for quick blade replacement when different models or worn blades need to be changed, and it can be used for working with materials of varying thicknesses. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of a manual packaging and molding film removal device according to Embodiment 1 of this utility model;

[0019] Figure 2 This is a side view of a manual packaging and molding film removal device according to Embodiment 1 of this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of a manual packaging and molding film removal device according to Embodiment 1 of this utility model;

[0021] Figure 4 This is a schematic diagram of the baffle structure in Embodiment 1 of this utility model;

[0022] Figure 5 This is a schematic diagram of a manual packaging and molding film removal device according to Embodiment 2 of this utility model;

[0023] Figure 6 This is a schematic diagram of the internal structure of a manual packaging and molding film removal device according to Embodiment 2 of this utility model;

[0024] Figure 7 This is a schematic diagram of one side of a manual packaging and molding film removal device according to Embodiment 2 of this utility model;

[0025] Figure 8 This is a schematic diagram of the other side of a manual packaging and molding film removal device in Embodiment 2 of this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. L-shaped plate; 2. Feed inlet; 3. Collection box; 4. Discharge outlet; 5. Baffle; 6. Blade; 7. Track; 8. Carrier; 9. Limiting rod; 10. Hinge; 11. Limiting block; 12. Vertical bar; 13. Roller shaft; 14. Crushing roller; 15. Gear set; 16. Drive belt. Detailed Implementation

[0028] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0029] As attached Figure 1 To be continued Figure 8 As shown:

[0030] Example 1:

[0031] This utility model provides a manual packaging molding film removal device, including an L-shaped plate 1, with a feeding port 2 on the side of the L-shaped plate 1; a collection box 3, which is disposed on the L-shaped plate 1, and a discharge port 4 is disposed on the side of the collection box 3, and the discharge port 4 is positioned corresponding to the feeding port 2; a baffle 5, which is hinged to the side of the L-shaped plate 1, and the baffle 5 is arranged at the feeding port 2; and a blade 6, which is disposed on the side of the baffle 5, and a gap is formed between the blade 6 and the feeding port 2.

[0032] Specifically, the film material of the CHIP packaged product is lifted, and then the baffle 5 is raised so that the film material is placed in the gap between the blade 6 and the feed port 2. Then the baffle 5 is closed, and the film material is stuck in the gap. Then the packaged product is pulled down, and the film material is peeled off at the blade 6, thereby separating the packaged product from the film material attached to its surface. Under the scraping of the blade 6, the film material automatically falls into the collection box 3. The blade 6 is aligned with the connection between the film material and the packaged product, thus quickly completing the peeling operation of the packaged product.

[0033] With this structural design, the material is stripped and falls directly into the collection box 3 through the feed port 2, realizing continuous operation without interruption of operation for manual material collection. The collection box 3 is compactly designed and integrated with the L-shaped plate 1, reducing the space occupied by additional equipment and making it suitable for use in compact production environments.

[0034] Specifically, the blade 6 is detachably mounted on the side of the baffle 5.

[0035] like Figure 4 As shown, a track 7 is provided on the side of the baffle 5, and a carrier 8 is provided at the bottom of the blade 6. The carrier 8 is inserted into the track 7.

[0036] like Figure 4 As shown, the side thread of the track 7 is provided with a limit rod 9, which can be inserted into the carrier 8.

[0037] Specifically, when replacing the blade 6, the limiting rod 9 can be rotated to separate the limiting rod 9 from the carrier 8. Then, the carrier 8 can be pulled out to separate the blade 6 from the track 7, thus completing the disassembly of the blade 6. Similarly, the new blade 6 can be inserted into the track 7 through the carrier 8, and the limiting rod 9 can be rotated to insert the limiting rod 9 into the carrier 8, thereby completing the assembly of the blade 6.

[0038] This structural design allows for quick replacement of the blade 6 when it needs to be changed to a different model or when it is worn out. It can be used for operations involving materials of different thicknesses.

[0039] like Figure 1 As shown, the baffle 5 is mounted on the side of the L-shaped plate 1 via a hinge 10.

[0040] like Figure 1 and Figure 2 As shown, a pair of limiting blocks 11 are provided inside the L-shaped plate 1, and the collection box 3 is arranged between the two limiting blocks 11.

[0041] Specifically, the collection box 3 is set inside the L-shaped plate 1 by limiting blocks 11, and magnetic components are provided on the two limiting blocks 11. The collection box 3 can be fixed by magnetic components. This design makes it convenient to disassemble the collection box 3 and clean the collected membrane material.

[0042] Example 2:

[0043] This embodiment is a further optimization based on the first embodiment described above. The parts that are the same as those in the aforementioned technical solution will not be repeated here. Figures 5 to 8 As shown, in order to better realize this utility model, the following arrangement is adopted. In this embodiment, a pair of vertical strips 12 are arranged on the side of the L-shaped plate 1 relative to the position of the baffle 5. Multiple rollers 13 are rotatably arranged between the two vertical strips 12. A pair of crushing rollers 14 are rotatably arranged inside the collection box 3. The side ends of the two crushing rollers 14 are connected by a gear set 15. One roller 13 near the blade 6 is connected to the crushing roller 14 by a transmission belt 16.

[0044] Specifically, the gear set 15 includes two gears, which are sequentially arranged on the sides of the two crushing rollers 14.

[0045] Specifically, the film material of the CHIP packaged product is lifted, and then the baffle 5 is raised so that the film material is placed in the gap between the blade 6 and the feed port 2. Then the baffle 5 is closed, and the film material is stuck in the gap and inserted between the two crushing rollers 14. Then the packaged product is pulled down. During the downward movement of the packaged product, the roller shaft 13 will rotate. When one roller shaft 13 connected to the transmission belt 16 rotates, the transmission belt 16 will drive one crushing roller 14 to rotate. Under the action of the gear set 15, the two crushing rollers 14 will rotate synchronously, thereby pulling the film material back and forth.

[0046] This structural design ensures that the membrane is taut when in contact with the blade 6, facilitating the separation of the encapsulated product's membrane. The taut membrane ensures precise and perpendicular application of peeling force at the joint, preventing variations in peeling angle or uneven force caused by membrane slack. This reduces adhesive residue (incomplete peeling) or product splashing or breakage due to excessive instantaneous tension. Stable and continuous tension lowers the risk of cracks, breakage, or damage to internal connections during peeling. Uniform peeling force prevents membrane breakage or rough peel surfaces, ensuring a clean and uniform appearance after product peeling.

[0047] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, which will not be described in detail here.

[0048] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A manual packaging and molding film removal device, characterized in that, include: L-shaped plate (1), wherein a feed inlet (2) is provided on the side of the L-shaped plate (1); A collection box (3) is provided on the L-shaped plate (1), and a discharge port (4) is provided on the side of the collection box (3), and the discharge port (4) is in the same position as the feed port (2); A baffle (5) is hinged to the side of the L-shaped plate (1) and the baffle (5) is arranged at the feed inlet (2); A blade (6) is disposed on the side of the baffle (5), and a gap is formed between the blade (6) and the feed inlet (2).

2. The manual packaging and molding film removal device according to claim 1, characterized in that, The blade (6) is detachably mounted on the side of the baffle (5).

3. The manual packaging and molding film removal device according to claim 2, characterized in that, The side of the baffle (5) is provided with a track (7), and the bottom of the blade (6) is provided with a carrier (8), which is inserted into the track (7).

4. The manual packaging and molding film removal device according to claim 3, characterized in that, The track (7) is threaded with a limiting rod (9) on its side, and the limiting rod (9) can pass through the vehicle (8).

5. The manual packaging molding and film removal device according to claim 1, characterized in that, The baffle (5) is mounted on the side of the L-shaped plate (1) via a hinge (10).

6. A manual packaging and molding film removal device according to any one of claims 1-5, characterized in that, The L-shaped plate (1) has a pair of limiting blocks (11) inside, and the collection box (3) is arranged between the two limiting blocks (11).

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