An emulsion storage tank
Patent Information
- Application Number
- CN202522558721.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0003]本实用新型的目的在于提供一种乳液储存罐,以解决上述背景技术中提出的由于搅拌叶片的作用范围有限,难以对罐体内不同高度的乳液进行全面、充分的搅拌,导致罐体上部和下部的乳液混合不均匀,沉淀现象依然较为严重的问题
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: A No. 1 motor is securely mounted on the top of the tank via a top support member. Its output end is connected to the stirring shaft, providing stable power to the stirring shaft. This causes the stirring shaft to drive the rotating support rod and the bottom mixing component to rotate, performing initial stirring of the emulsion at the bottom of the tank. Simultaneously, the No. 1 and No. 2 support boxes are fixed to the tank via a bottom fixing frame. The No. 2 motor is installed at the bottom of the No. 1 support box, driving one of the stirring rods to rotate. The double-groove pulley on the outer side of this stirring rod drives the No. 1 pulleys on the other two stirring rods to rotate via a belt, achieving synchronous rotation of the three stirring rods. This allows for multi-level stirring of the emulsion at different heights within the tank, effectively improving the uniformity of emulsion mixing. A discharge pipe is installed at the bottom of the tank, with a discharge head at the bottom. An electrically controlled valve is installed on the discharge pipe. When it is necessary to discharge the emulsion from the tank, the operator can precisely adjust the flow rate and volume of the emulsion by controlling the opening degree of the electrically controlled valve, meeting different requirements for the discharge volume in different scenarios, avoiding emulsion waste or insufficient discharge, and improving the accuracy and flexibility of discharge.
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Figure CN224857507U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of storage tank technology, specifically to an emulsion storage tank. Background Technology
[0002] In the storage of various emulsions such as waterborne epoxy emulsions and acrylic emulsions, ensuring the stability and reliability of emulsion quality is crucial. During storage, due to their inherent physicochemical properties, emulsions are prone to precipitation and stratification. This not only affects the performance of the emulsion but may also lead to a decline in product quality, failing to meet the requirements of subsequent production and processing. Most emulsion storage tanks on the market have relatively simple structures and single stirring methods. Most storage tanks are only equipped with a single stirring device, usually a stirring shaft inside the tank, driven by a motor to rotate and drive the stirring blades to stir the emulsion. This simple stirring method has obvious limitations. Due to the limited range of action of the stirring blades, it is difficult to fully and thoroughly stir the emulsion at different heights in the tank, resulting in uneven mixing of the emulsion in the upper and lower parts of the tank, and the precipitation phenomenon is still relatively serious. Utility Model Content
[0003] The purpose of this invention is to provide an emulsion storage tank to solve the problem mentioned in the background art that, due to the limited range of action of the stirring blades, it is difficult to fully and thoroughly stir the emulsion at different heights in the tank, resulting in uneven mixing of the emulsion in the upper and lower parts of the tank and a still serious sedimentation phenomenon.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an emulsion storage tank, comprising:
[0005] Tank body;
[0006] The stirring shaft is rotatably located inside the tank.
[0007] An internal fixed bracket is installed inside the tank body, and the stirring shaft is rotatably connected to the internal fixed bracket.
[0008] A rotating support rod is rotatably mounted inside an inner fixed bracket. The top end of the rotating support rod is fixedly connected to a stirring shaft, and the bottom end of the rotating support rod is fixedly connected to a bottom mixing component.
[0009] The tank contains three stirring rods that are equidistantly rotatable inside the tank.
[0010] A No. 1 support box is placed at the bottom of the tank. A No. 2 support box is set on one side of the No. 1 support box. The stirring rod is rotatably connected to the No. 1 support box and the No. 2 support box. A double groove pulley is fixed to the outside of one of the stirring rods, and a No. 1 pulley is fixed to the outside of the other two stirring rods. The two No. 1 pulleys are connected to the double groove pulleys by belt drive.
[0011] As a preferred embodiment of this utility model: a top support is fixedly installed on the top of the tank, and a No. 1 motor is fixedly installed on the top of the top support, with the output end of the No. 1 motor being fixedly connected to the stirring shaft.
[0012] As a preferred embodiment of this utility model: a discharge pipe is provided at the bottom of the tank, a discharge head is provided at the bottom end of the discharge pipe, and an electrically controlled valve is installed on the discharge pipe.
[0013] As a preferred embodiment of this utility model: a bottom fixing frame is installed on one side of both the No. 1 support box and the No. 2 support box, and the bottom fixing frame is fixedly connected to the tank body. A No. 2 motor is installed at the bottom of the No. 1 support box, and one end of one of the stirring rods is fixedly connected to the output end of the No. 2 motor.
[0014] As a preferred embodiment of this utility model: the top end of the stirring rod is rotatably provided with an inner support plate, and the inner support plate is fixedly connected to the tank body.
[0015] As a preferred embodiment of this utility model: an external support is fixedly connected to the outside of the tank, a feed pipe is provided at the top of the tank, and an exhaust valve is provided at the top of the tank.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: A No. 1 motor is securely mounted on the top of the tank via a top support member. Its output end is connected to the stirring shaft, providing stable power to the stirring shaft. This causes the stirring shaft to drive the rotating support rod and the bottom mixing component to rotate, performing initial stirring of the emulsion at the bottom of the tank. Simultaneously, the No. 1 and No. 2 support boxes are fixed to the tank via a bottom fixing frame. The No. 2 motor is installed at the bottom of the No. 1 support box, driving one of the stirring rods to rotate. The double-groove pulley on the outer side of this stirring rod drives the No. 1 pulleys on the other two stirring rods to rotate via a belt, achieving synchronous rotation of the three stirring rods. This allows for multi-level stirring of the emulsion at different heights within the tank, effectively improving the uniformity of emulsion mixing. A discharge pipe is installed at the bottom of the tank, with a discharge head at the bottom. An electrically controlled valve is installed on the discharge pipe. When it is necessary to discharge the emulsion from the tank, the operator can precisely adjust the flow rate and volume of the emulsion by controlling the opening degree of the electrically controlled valve, meeting different requirements for the discharge volume in different scenarios, avoiding emulsion waste or insufficient discharge, and improving the accuracy and flexibility of discharge. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a bottom view of the present invention;
[0019] Figure 3 This is a schematic diagram of the internal structure of the tank body of this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the support box of this utility model;
[0021] Figure 5 This is a schematic diagram of the rotating support rod and bottom composite structure of this utility model;
[0022] Figure 6 This is a schematic diagram of the double-groove pulley and the No. 1 pulley of this utility model.
[0023] In the diagram: 1. Tank body; 2. Top support; 3. Motor No. 1; 4. Agitator shaft; 5. Internal fixed bracket; 6. Rotating support rod; 7. Bottom mixing component; 8. Agitator rod; 9. Internal support plate; 10. Support box No. 1; 11. Support box No. 2; 12. Double groove pulley; 13. Pulley No. 1; 14. Discharge pipe; 15. Electrically controlled valve; 16. Discharge head; 17. Motor No. 2; 18. Bottom fixed bracket; 19. External support. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1 to 6This utility model provides a technical solution: an emulsion storage tank, comprising: a tank body 1; a stirring shaft 4 rotatably disposed inside the tank body 1; an inner fixed bracket 5 fixedly connected to the inner side of the tank body 1, the stirring shaft 4 being rotatably connected to the inner fixed bracket 5; a rotating support rod 6 rotatably disposed inside the inner fixed bracket 5, the top end of the rotating support rod 6 being fixedly connected to the stirring shaft 4, and a bottom mixing component 7 being fixedly connected to the bottom end of the rotating support rod 6; three stirring rods 8 are provided, the stirring rods 8 being equidistantly rotatably disposed inside the tank body 1; a first support box 10 is placed at the bottom of the tank body 1, a second support box 11 is fixedly connected to one side of the first support box 10, the stirring rods 8 are rotatably connected to the first support box 10 and the second support box 11, a double groove pulley 12 is fixedly connected to the outer side of one of the stirring rods 8, and a first pulley 13 is fixedly connected to the outer side of the other two stirring rods 8, and the two first pulleys 13 are connected to the double groove pulleys 12 by belt drive.
[0026] It should be noted that, in this embodiment, a No. 1 motor 3 is securely mounted on the top of the tank 1 via a top support 2. When the No. 1 motor 3 is started, its output end drives the stirring shaft 4, which is fixed to it, to rotate. The stirring shaft 4 is rotatably located inside the tank 1 and is rotatably connected to an inner fixed bracket 5 fixed to the inner side of the tank 1, ensuring the stability of the rotation of the stirring shaft 4. The rotating support rod 6 is rotatably located inside the inner fixed bracket 5, with its top end fixed to the stirring shaft 4 and its bottom end fixed to a bottom mixing component 7. When the stirring shaft 4 rotates, it drives the rotating support rod 6 and the bottom mixing component 7 to rotate synchronously, performing preliminary stirring of the emulsion at the bottom of the tank 1 to prevent the emulsion from settling at the bottom of the tank 1. A No. 1 support box 10 is placed at the bottom of the tank 1, with one side fixed to... A second support box 11 is connected to a tank 1. Three stirring rods 8 are equidistantly rotatably arranged inside the tank 1 and are rotatably connected to the first support box 10 and the second support box 11. A second motor 17 is bolted to the bottom of the first support box 10. One end of one of the stirring rods 8 is fixedly connected to the output end of the second motor 17. When the second motor 17 is started, the stirring rod 8 begins to rotate, and the double-groove pulley 12 fixed to its outer side rotates accordingly. The outer sides of the other two stirring rods 8 are fixedly connected to first pulleys 13. The double-groove pulleys 12 drive the two first pulleys 13 to rotate through the belt, thereby realizing the synchronous rotation of the three stirring rods 8. This allows for multi-level stirring of the emulsion at different heights in the tank 1, effectively improving the uniformity of emulsion mixing. An inner support plate 9 is rotatably mounted on the top of the stirring rod 8. The inner support plate 9 is fixedly connected to the tank body 1, providing a stable support point for the top of the stirring rod 8. A bottom fixing frame 18 is bolted to one side of both the first support box 10 and the second support box 11. The bottom fixing frame 18 is fixedly connected to the tank body 1, firmly connecting the first support box 10 and the second support box 11 to the tank body 1. This ensures the stability of the stirring rod 8 during rotation, reducing additional vibration and noise caused by the shaking of the stirring rod 8, and guaranteeing smooth stirring operation. A discharge pipe 14 is provided at the bottom of the tank body 1, with a discharge head 16 at the bottom end of the discharge pipe 14. An electrically controlled valve 15 is installed on the discharge pipe 14. When discharge is required... When emulsion is poured into tank 1, the operator can precisely adjust the outflow rate and flow rate of the emulsion by controlling the opening degree of the electrically controlled valve 15. This can meet the different requirements for the discharge volume in different scenarios, avoid emulsion waste or insufficient discharge, and improve the accuracy and flexibility of discharge. An external support 19 is fixed to the outside of tank 1. The external support 19 is installed on the support by bolts, which enhances the overall strength and stability of tank 1. It can withstand the weight of the emulsion in the tank as well as the vibration and impact generated during the stirring process. The feed pipe set at the top of tank 1 is used to add emulsion into the tank. The exhaust valve set at the top can discharge gas when the pressure inside the tank is too high, so as to ensure the pressure balance inside the tank and ensure the safe operation of the equipment.
[0027] In one embodiment, such as Figures 1 to 6As shown, a top support 2 is fixedly installed on the top of the tank 1 by bolts, and a No. 1 motor 3 is fixedly installed on the top of the top support 2 by bolts. The output end of the No. 1 motor 3 is fixedly connected to the stirring shaft 4.
[0028] It should be noted that in this embodiment, a top support 2 is fixedly installed on the top of the tank 1 with bolts, and a No. 1 motor 3 is installed on the top of the top support 2. The output end of the No. 1 motor 3 is fixedly connected to the stirring shaft 4, so that the No. 1 motor 3 can be stably installed above the tank 1. The No. 1 motor 3 drives the stirring shaft 4 to rotate, providing stable and sufficient power to the stirring shaft 4, ensuring that the stirring shaft 4 can run stably according to the set speed and direction, thereby effectively driving the relevant stirring components to fully stir the emulsion in the tank 1.
[0029] In one embodiment, such as Figures 1 to 6 As shown, a discharge pipe 14 is provided at the bottom of the tank body 1, a discharge head 16 is provided at the bottom end of the discharge pipe 14, and an electrically controlled valve 15 is installed on the discharge pipe 14.
[0030] It should be noted that, in this embodiment, it is convenient to accurately control the discharge of emulsion in tank 1. When it is necessary to discharge the emulsion, the operator can adjust the outflow speed and flow rate of the emulsion by controlling the opening degree of the electronically controlled valve 15 to meet the discharge requirements in different scenarios.
[0031] In one embodiment, such as Figures 1 to 6 As shown, a bottom fixing frame 18 is fixedly installed on one side of both the first support box 10 and the second support box 11 by bolts. The bottom fixing frame 18 is fixedly connected to the tank body 1. A second motor 17 is installed at the bottom of the first support box 10 by bolts. One end of one of the stirring rods 8 is fixedly connected to the output end of the second motor 17.
[0032] It should be noted that, in this embodiment, the bottom fixing frame 18 firmly connects the first support box 10 and the second support box 11 to the tank body 1, so that the stirring rod 8 can remain stable during rotation, reducing the additional vibration and noise caused by the shaking of the stirring rod 8, and ensuring the smooth progress of the stirring work.
[0033] In one embodiment, such as Figures 1 to 6 As shown, an inner support plate 9 is rotatably mounted on the top of the stirring rod 8, and the inner support plate 9 is fixedly connected to the tank body 1.
[0034] It should be noted that in this embodiment, an inner support plate 9 is rotatably installed at the top of the stirring rod 8, and the inner support plate 9 is fixedly connected to the tank body 1. This structure provides a stable support point for the top of the stirring rod 8, and together with the support structure at the bottom, forms a complete support system, which ensures the normal rotation and stirring effect of the stirring rod 8, and also extends the service life of the stirring rod 8.
[0035] In one embodiment, such as Figures 1 to 6 As shown, an outer support 19 is fixed to the outside of the tank body 1, a feed pipe is provided on the top of the tank body 1, and an exhaust valve is provided on the top of the tank body 1.
[0036] It should be noted that in this embodiment, the outer support 19 is fixed to the outside of the tank body 1, and the outer support 19 is installed and fixed on the support by bolts.
[0037] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0038] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An emulsion storage tank, characterized in that, include: Tank body (1); A stirring shaft (4) is rotatably mounted inside the tank body (1); An internal fixed bracket (5) is provided on the inner side of the tank body (1), and the stirring shaft (4) is rotatably connected to the internal fixed bracket (5); Rotary support rod (6) is rotatably set inside the inner fixed bracket (5). The top end of the rotating support rod (6) is fixedly connected to the stirring shaft (4), and the bottom end of the rotating support rod (6) is fixedly connected to the bottom mixing component (7). Stirring rod (8), three stirring rods (8) are provided, and the stirring rods (8) are equidistantly rotatably arranged inside the tank (1); A first support box (10) is placed at the bottom of the tank (1). A second support box (11) is provided on one side of the first support box (10). The stirring rod (8) is rotatably connected to the first support box (10) and the second support box (11). A double groove pulley (12) is fixedly connected to the outside of one of the stirring rods (8). A first pulley (13) is fixedly connected to the outside of the other two stirring rods (8). The two first pulleys (13) are connected to the double groove pulleys (12) by belt drive.
2. The emulsion storage tank according to claim 1, characterized in that: A top support member (2) is fixedly installed on the top of the tank (1), and a No. 1 motor (3) is fixedly installed on the top of the top support member (2). The output end of the No. 1 motor (3) is fixedly connected to the stirring shaft (4).
3. The emulsion storage tank according to claim 1, characterized in that: The bottom of the tank (1) is provided with a discharge pipe (14), the bottom end of the discharge pipe (14) is provided with a discharge head (16), and an electric control valve (15) is installed on the discharge pipe (14).
4. The emulsion storage tank according to claim 1, characterized in that: A bottom fixing frame (18) is installed on one side of both the No. 1 support box (10) and the No. 2 support box (11). The bottom fixing frame (18) is fixedly connected to the tank body (1). A No. 2 motor (17) is installed at the bottom of the No. 1 support box (10). One end of one of the stirring rods (8) is fixedly connected to the output end of the No. 2 motor (17).
5. The emulsion storage tank according to claim 1, characterized in that: The top of the stirring rod (8) is rotatably provided with an inner support plate (9), which is fixedly connected to the tank body (1).
6. The emulsion storage tank according to claim 1, characterized in that: An external support (19) is fixed to the outside of the tank (1), a feed pipe is provided on the top of the tank (1), and an exhaust valve is provided on the top of the tank (1).