Anti-clogging telescopic tube chain conveyor
Patent Information
- Application Number
- CN202522425566.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-15
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-15
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种防堵塞的伸缩管链输送机,旨在解决现有管链输送机输送距离难调、易堵塞、清理难、维护繁琐,影响输送效率与稳定性的问题
1、本实用新型中,通过电机驱动传动齿辊,利用其与链条、变换齿辊及限位齿辊的啮合,实现输送盘与链条在伸缩管内稳定循环运转,保障物料高效传送;可通过更换不同规格变换齿辊调整伸缩管长度,避免链条啮合过松,灵活适配不同输送距离需求。
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Figure CN224857604U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tubular chain conveyor technology, and in particular to an anti-clogging telescopic tubular chain conveyor. Background Technology
[0002] In the material handling fields of chemical, food, and building materials industries, tubular chain conveyors are widely used for the transfer of granular and powder materials due to their ability to achieve closed and efficient material transport. With the diversification of production scenarios, different working conditions place higher demands on the adaptability of conveying distance, the anti-clogging capability of equipment, and the ease of maintenance. Especially when it is necessary to flexibly adjust the conveying path or handle materials that are prone to residue, traditional tubular chain conveyors can no longer meet the needs of efficient and stable conveying.
[0003] Existing tubular chain conveyors have significant drawbacks: First, the conveying distance is inconvenient to adjust. Traditional devices are mostly designed with a fixed length, making it impossible to flexibly adjust according to actual needs. Changing the conveying distance requires replacing the entire device or complex modifications, and adjustments can easily lead to loose meshing between the chain and toothed rollers, resulting in unstable transmission and reduced material conveying efficiency. Second, they are prone to clogging and difficult to clean. Material easily remains on the inner wall of the pipe during conveying, and long-term accumulation can cause blockages. Most devices lack automatic cleaning mechanisms, and manual cleaning is not only time-consuming and labor-intensive but also affects production continuity. Third, maintenance costs are high. In some devices with cleaning functions, the cleaning components are mostly integrated designs, requiring complete disassembly and replacement after wear, which is cumbersome and increases maintenance costs. These problems restrict the adaptability and operational stability of tubular chain conveyors, making it difficult to meet diverse production needs. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an anti-clogging telescopic tubular chain conveyor. This invention aims to solve the problems of existing tubular chain conveyors, such as difficulty in adjusting the conveying distance, easy clogging, difficulty in cleaning, and cumbersome maintenance, which affect the conveying efficiency and stability.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A clog-resistant telescopic tube chain conveyor includes a conversion box and multiple conveyor discs. The adjacent sides of the multiple conveyor discs are connected by chains. A changing toothed roller is provided on the bottom side of the inner wall of the conversion box. A through hole is opened on the top side of the changing toothed roller, and a limit component is installed inside the through hole. A box cover is rotatably connected to the top side of the conversion box. A first equal-diameter telescopic tube is fixedly connected to the front end of the right side of the conversion box, and a second equal-diameter telescopic tube is fixedly connected to the rear end of the right side of the conversion box. A transmission box is fixedly connected to the right side of the first and second equal-diameter telescopic tubes. A concave annular groove is opened on the outer wall of the conveyor disc, and a disassembly component is installed inside the concave annular groove. A housing is fixedly connected to the top side of the transmission box, and a motor is installed inside the housing. The drive end of the motor passes through the top side of the transmission box and is fixedly connected to a connecting rod. A transmission toothed roller is fixedly connected to the bottom side of the connecting rod, and the bottom side of the transmission toothed roller is rotatably connected to the bottom side of the inner wall of the transmission box.
[0006] Furthermore, the limiting component includes a central column, the outer wall of which is rotatably connected to the inner wall of the through hole, a limiting piece is fixedly connected to the top side of the central column, and a screw is fixedly connected to the bottom side of the central column, the screw being threadedly connected to the bottom side of the inner wall of the conversion box.
[0007] Furthermore, a feed box is fixedly connected to the right end of the outer wall of the first equal-diameter telescopic tube, and the right side of the feed box is fixedly connected to the left side of the transmission box.
[0008] Furthermore, an inlet is provided at the right end of the top side of the first equal-diameter telescopic tube and at the top side of the feed box, and an outlet is provided at the left end of the bottom side of the first equal-diameter telescopic tube.
[0009] Furthermore, four limiting toothed rollers are rotatably connected to the bottom right end of the inner wall of the conversion box, wherein two adjacent sides of the limiting toothed rollers and the adjacent sides of the other two limiting toothed rollers are engaged with the chain.
[0010] Furthermore, the outer wall of the changing toothed roller meshes with the plurality of chains, and the outer wall of the transmission toothed roller meshes with the plurality of chains.
[0011] Furthermore, the disassembly assembly includes two scraper rings, with the adjacent sides of the scraper rings at both ends located inside the concave ring groove. A semi-threaded sleeve is fixedly connected to the right side of the scraper ring, and two semi-nuts are threadedly connected to the outer walls of the semi-threaded sleeves at both ends. The top sides of the semi-nuts at both ends are connected by a rotating shaft.
[0012] This utility model has the following beneficial effects: 1. In this utility model, the transmission toothed roller is driven by a motor, and its meshing with the chain, the changing toothed roller and the limiting toothed roller realizes the stable circulation of the conveyor disc and the chain in the telescopic tube, ensuring efficient material conveying; the length of the telescopic tube can be adjusted by replacing the changing toothed rollers of different specifications to avoid the chain meshing being too loose, and to flexibly adapt to different conveying distance requirements.
[0013] 2. In this utility model, the scraper ring automatically cleans residual materials on the inner wall of the telescopic tube during the conveying process, preventing blockage from the source; when the scraper ring is worn, it can be replaced simply by turning the half nut to release the limit, which is easy to operate and avoids blockage in the tube caused by incomplete cleaning, ensuring the continuous and stable operation of the equipment. Attached Figure Description
[0014] Figure 1 This is a perspective view of an anti-clogging telescopic tube chain conveyor proposed in this utility model; Figure 2 This is a schematic diagram of the conversion box structure of an anti-clogging telescopic tube chain conveyor proposed in this utility model; Figure 3 This is a schematic diagram of the screw structure of an anti-clogging telescopic tube chain conveyor proposed in this utility model; Figure 4 This is a schematic diagram of the transmission box structure of an anti-clogging telescopic tube chain conveyor proposed in this utility model; Figure 5 This is a schematic diagram of the half-nut structure of an anti-clogging telescopic tube chain conveyor proposed in this utility model; Figure 6 This is a schematic diagram of the conveyor disc structure of an anti-clogging telescopic tubular chain conveyor proposed in this utility model.
[0015] Legend: 1. Converter box; 2. Box cover; 3. First equal diameter telescopic tube; 4. Second equal diameter telescopic tube; 5. Feed box; 6. Feed inlet; 7. Transmission box; 8. Machine housing; 9. Changing toothed roller; 10. Limiting plate; 11. Conveyor disc; 12. Chain; 13. Limiting toothed roller; 14. Center column; 15. Screw; 16. Discharge port; 17. Motor; 18. Connecting rod; 19. Transmission toothed roller; 20. Half nut; 21. Rotating shaft; 22. Scraper ring; 23. Concave ring groove; 24. Half threaded sleeve. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Reference Figure 2-4 This utility model provides an embodiment of an anti-clogging telescopic tube chain conveyor, comprising a conversion box 1 and multiple conveyor discs 11. The adjacent sides of the multiple conveyor discs 11 are connected by chains 12. A changing toothed roller 9 is provided on the bottom side of the inner wall of the conversion box 1. A through hole is opened on the top side of the changing toothed roller 9, and a central column 14 is provided inside the through hole. A box cover 2 is rotatably connected to the top side of the conversion box 1. A first equal-diameter telescopic tube 3 is fixedly connected to the front end of the right side of the conversion box 1, and a second equal-diameter telescopic tube 4 is fixedly connected to the rear end of the right side of the conversion box 1. A transmission box 7 is fixedly connected to the right side of the first equal-diameter telescopic tube 3 and the second equal-diameter telescopic tube 4. A concave annular groove 23 is opened on the outer wall of the conveyor disc 11, and two scraper rings 22 are provided inside the concave annular groove 23. A machine box 8 is fixedly connected to the top side of the transmission box 7. A motor 17 is installed inside the machine box 8. The drive end of the motor 17 passes through the top side of the transmission box 7 and is fixedly connected to a connecting rod 18. The bottom side of the connecting rod 18 is fixedly connected to... A transmission toothed roller 19 is provided, with its bottom side rotatably connected to the bottom side of the inner wall of the transmission box 7. The outer wall of the central column 14 is rotatably connected to the inner wall of the through hole. A limit plate 10 is fixedly connected to the top side of the central column 14, and a screw 15 is fixedly connected to the bottom side of the central column 14. The screw 15 is threadedly connected to the bottom side of the inner wall of the conversion box 1. A feed box 5 is fixedly connected to the right end of the outer wall of the first equal-diameter telescopic tube 3. The right side of the feed box 5 is fixedly connected to the left side of the transmission box 7. The top right end of the shrink tube 3 and the top side of the feed box 5 are both provided with feed inlets 6. The bottom left end of the first equal diameter telescopic tube 3 is provided with a discharge outlet 16. The bottom right end of the inner wall of the conversion box 1 is rotatably connected with four limiting toothed rollers 13. The adjacent sides of two limiting toothed rollers 13 and the adjacent sides of the other two limiting toothed rollers 13 are engaged with the chain 12. The outer wall of the changing toothed roller 9 is engaged with multiple chains 12. The outer wall of the transmission toothed roller 19 is engaged with multiple chains 12.
[0018] Specifically, firstly, the motor 17 is started to drive the connecting rod 18, which in turn drives the transmission toothed roller 19 to rotate. Through the meshing of the transmission toothed roller 19 and the chain 12, the conveyor disc 11 and the chain 12 are driven to rotate synchronously. At the same time, the changing toothed roller 9 and the limiting toothed roller 13 rotate in linkage, so that the conveyor disc 11 and the chain 12 circulate within the first equal-diameter telescopic tube 3 and the second equal-diameter telescopic tube 4. After the material enters the first equal-diameter telescopic tube 3 from the inlet 6, it is driven by the conveyor disc 11 and the chain 12 to the outlet 16 for discharge. When it is necessary to extend the conveying distance, the limiting plate 10 is rotated to release the limiting of the changing toothed roller 9, and a smaller-sized changing toothed roller 9 is replaced to reduce the number of meshing conveyor discs 11 and chains 12, thereby adjusting the length of the telescopic tube and preventing the chain 12 from meshing too loosely with each toothed roller.
[0019] Reference Figure 1 , Figure 5 and Figure 6The two scraper rings 22 are located on the same side inside the concave ring groove 23. The right side of the scraper ring 22 is fixedly connected to a semi-threaded sleeve 24. The outer wall of the semi-threaded sleeve 24 at both ends is threaded with two semi-nuts 20. The top sides of the semi-nuts 20 at both ends are connected by a rotating shaft 21.
[0020] Specifically, during the conveying process, the scraper ring 22 cleans the residual material on the inner wall of the telescopic tube to prevent blockage; when the scraper ring 22 is worn, the half nut 20 is turned to open it, releasing the limit of the half threaded sleeve 24, and the scraper ring 22 can be replaced to ensure the cleaning effect and prevent blockage inside the tube.
[0021] Working Principle: In operation, the starting motor 17 first drives the connecting rod 18 to rotate the transmission toothed roller 19. Since the transmission toothed roller 19 meshes with multiple chains 12, its rotation simultaneously drives multiple conveyor discs 11 and chains 12. Simultaneously, because the multiple conveyor discs 11 and chains 12 mesh with the changing toothed roller 9 and multiple limiting toothed rollers 13, they also simultaneously drive the changing toothed roller 9 and multiple limiting toothed rollers 13 to rotate. This causes the multiple conveyor discs 11 and chains 12 to circulate within the first equal-diameter telescopic tube 3 and the second equal-diameter telescopic tube 4. The material to be conveyed is then placed into the first equal-diameter telescopic tube 3 through the inlet 6. During the movement of the conveyor discs 11 and chains 12, the material moves to the outlet 16 and falls. When the conveying distance needs to be extended, the limiting plate 10 can be rotated to release the limiting of the changing toothed roller 9, and then a smaller changing toothed roller can be installed. The roller 9 reduces the number of conveyor discs 11 and chains 12 meshing with the changing toothed roller 9, thereby extending the first equal-diameter telescopic tube 3 and the second equal-diameter telescopic tube 4. This also avoids the problem of loose meshing between multiple chains 12 and the changing toothed roller 9, the transmission toothed roller 19, and multiple limiting toothed rollers 13. Furthermore, the lengths of the first equal-diameter telescopic tube 3 and the second equal-diameter telescopic tube 4 can be automatically adjusted according to the distance of the transported material. During the movement of the chain 12, the scraper ring 22 cleans the material remaining on the inner wall of the first equal-diameter telescopic tube 3, preventing blockage. When the scraper ring 22 needs to be replaced, it can be opened and removed by rotating the two half-nuts 20, simultaneously releasing the limiting position on the two half-threaded sleeves 24. This allows for the replacement of the scraper ring 22, preventing wear and tear from prolonged use, which could lead to the inability to clean the material remaining inside the first equal-diameter telescopic tube 3 and cause blockage.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A clog-resistant telescopic tubular chain conveyor, characterized in that, The system includes a conversion box (1) and multiple conveyor trays (11). The adjacent sides of the multiple conveyor trays (11) are connected by chains (12). A changing toothed roller (9) is provided on the bottom side of the inner wall of the conversion box (1). A through hole is opened on the top side of the changing toothed roller (9), and a limit assembly is provided inside the through hole. A box cover (2) is rotatably connected to the top side of the conversion box (1). A first equal-diameter telescopic tube (3) is fixedly connected to the front end of the right side of the conversion box (1), and a second equal-diameter telescopic tube (4) is fixedly connected to the rear end of the right side of the conversion box (1). The first equal-diameter telescopic tube (3) and the second equal-diameter telescopic tube (4) are connected... A transmission box (7) is fixedly connected to the right side of the shrink tube (4). A concave annular groove (23) is provided on the outer wall of the conveyor plate (11). A disassembly assembly is provided inside the concave annular groove (23). A machine box (8) is fixedly connected to the top side of the transmission box (7). A motor (17) is installed inside the machine box (8). The drive end of the motor (17) passes through the top side of the transmission box (7) and is fixedly connected to a connecting rod (18). A transmission toothed roller (19) is fixedly connected to the bottom side of the connecting rod (18). The bottom side of the transmission toothed roller (19) is rotatably connected to the bottom side of the inner wall of the transmission box (7).
2. The anti-clogging telescopic tubular chain conveyor according to claim 1, characterized in that, The limiting component includes a central column (14), the outer wall of the central column (14) is rotatably connected to the inner wall of the through hole, a limiting piece (10) is fixedly connected to the top side of the central column (14), and a screw (15) is fixedly connected to the bottom side of the central column (14), and the screw (15) is threadedly connected to the bottom side of the inner wall of the conversion box (1).
3. The anti-clogging telescopic tubular chain conveyor according to claim 1, characterized in that: The right end of the outer wall of the first equal diameter telescopic tube (3) is fixedly connected to the feed box (5), and the right side of the feed box (5) is fixedly connected to the left side of the transmission box (7).
4. The anti-clogging telescopic tubular chain conveyor according to claim 1, characterized in that: The first equal-diameter telescopic tube (3) has an inlet (6) on the right side of the top side and the inlet box (5) on the top side, and the first equal-diameter telescopic tube (3) has an outlet (16) on the left side of the bottom side.
5. The anti-clogging telescopic tubular chain conveyor according to claim 1, characterized in that: The bottom right end of the inner wall of the conversion box (1) is rotatably connected to four limiting toothed rollers (13), two of which have adjacent sides and the other two have adjacent sides that mesh with the chain (12).
6. The anti-clogging telescopic tubular chain conveyor according to claim 1, characterized in that: The outer wall of the changing toothed roller (9) meshes with the plurality of chains (12), and the outer wall of the transmission toothed roller (19) meshes with the plurality of chains (12).
7. The anti-clogging telescopic tubular chain conveyor according to claim 1, characterized in that, The disassembly assembly includes two scraper rings (22), with the adjacent sides of the scraper rings (22) located inside the concave ring groove (23). A semi-threaded sleeve (24) is fixedly connected to the right side of the scraper ring (22), and two semi-nuts (20) are threadedly connected to the outer wall of the semi-threaded sleeves (24) at both ends. The top sides of the semi-nuts (20) at both ends are connected by a rotating shaft (21).