A wire product re-laying device

Abstract

The utility model discloses a kind of wire body product re-injection equipment, belong to 3C product production technical field, including shell, shell is equipped with upper streamline port and lower streamline port;Upper streamline module, be in upper streamline port, for receiving upstream product;Buffer module, be above upper streamline module, for temporarily storing unqualified product;Re-inspection module, be at the side of buffer module, for photographing re-inspection to unqualified product;Re-injection module, be at the side of upper streamline module, re-injection module includes re-injection frame.The utility model has the beneficial effect that by setting buffer module above upper streamline module, unqualified product is temporarily stored, does not affect upper streamline module operation, buffer module passes product to the stage below re-inspection module, re-inspection camera re-inspects product, after re-inspection is completed, re-injection module passes product back to upper streamline module, and automation completes re-inspection and re-injection process, improves production efficiency, and guarantees detection accuracy.

Description

Technical Field

[0001] This utility model belongs to the field of 3C product manufacturing technology, and in particular relates to a production line product reprocessing equipment. Background Technology

[0002] With continuous technological innovation in the 3C industry and the accelerating pace of electronic product iteration, production lines are constantly being optimized and upgraded. Simultaneously, consumer demand for personalized electronic products is constantly changing, market volatility is intensifying, and traditional production models are struggling to adapt. Production lines require frequent model changes to produce different product models. Buffer workstations allow other workstations to continue consuming work-in-process inventory during model changes, providing a time window for changeover workstations, enabling flexible production, and shortening delivery cycles.

[0003] In the electronic product manufacturing process, defect detection is required. Products that fail the initial inspection (NG) need to be re-inspected, and after re-inspection, they must be put back into the production line to continue the process. In the current technology, the re-inspection and re-injection of products are mainly done manually. This method requires a large number of personnel, has low production efficiency, and the reliance on manual operation also leads to an increased product defect rate, making it difficult to meet market demands in terms of both capacity and quality. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a production line product re-inspection and re-inspection equipment that can improve the efficiency of product re-inspection and re-inspection.

[0005] To achieve the above objectives, this utility model employs the following technical solution: a production line product re-feeding device, comprising: a housing having an upper flow port and a lower flow port; an upper flow port located within the upper flow port for receiving upstream products; a buffer module located above the upper flow port for temporarily storing defective products; a re-inspection module located to one side of the buffer module for photographing and re-inspecting defective products; and a re-feeding module located to one side of the upper flow port, the re-feeding module including a re-feeding frame, the top of which is connected to the re-inspection module, a platform slidably connected within the re-feeding frame, a Z-axis power mechanism located at the top of the re-feeding frame for adjusting the height of the platform, and a Y-axis power mechanism located within the platform for directing the re-inspected products into the upper flow port.

[0006] Optionally, the inner wall of the re-throwing frame is provided with a vertical slide rail, and multiple sliders are slidably connected on the vertical slide rail. The sliders are fixedly connected to the side wall of the platform.

[0007] Optionally, an upper drive shaft is rotatably connected to the top of the re-throwing frame, and a lower drive shaft is rotatably connected to the bottom of the re-throwing frame. Both ends of the upper drive shaft are connected to drive belts, and the other ends of the two drive belts are respectively connected to the two ends of the lower drive shaft.

[0008] Optionally, a fixing block is provided on the transmission belt, and the fixing block is fixedly connected to the outer wall of the platform.

[0009] Optionally, the Z-axis power mechanism includes a lifting motor, which is fixedly connected to the top of the re-throwing frame. The output shaft of the lifting motor is connected to a first synchronous pulley, which is connected to a synchronous belt. One end of the synchronous belt is connected to a second synchronous pulley, and one side of the second synchronous pulley is fixedly connected to the upper transmission shaft.

[0010] Optionally, the Y-axis power mechanism includes a conveyor belt, with conveyor wheels connected to both ends of the conveyor belt. A conveyor motor is provided on one side of one of the conveyor wheels, and the conveyor motor is used to drive the conveyor wheel to rotate. The conveyor motor is fixedly connected to the platform.

[0011] Optionally, both sides of the inner wall of the platform are provided with conveyor belts and conveyor wheels, and the conveyor wheels are connected to each other via an X-axis drive shaft.

[0012] Optionally, the upper streamline module includes a receiving belt, which is arranged parallel to the conveyor belt.

[0013] Optionally, the re-inspection module includes a re-inspection camera, which is connected to a camera frame. A linear mechanism is connected to the top of the camera frame, and the linear mechanism is used to drive the camera frame to move along the X-axis.

[0014] Optionally, a return line module is provided inside the lower flow line port, which is used to return the carrier carrying the product.

[0015] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: by setting a buffer module above the upper assembly line module, products that fail the initial inspection are temporarily stored without affecting the operation of the upper assembly line module. The buffer module transfers the products to the platform below the re-inspection module, where the re-inspection camera re-inspects the products. After the re-inspection is completed, the re-submission module transfers the products back to the upper assembly line module, thus automating the re-inspection and re-submission processes, improving production efficiency, and ensuring the accuracy of testing. Attached Figure Description

[0016] Figure 1 The figure shown is a schematic diagram of the entire machine of this utility model; Figure 2 The diagram shown is an overall schematic diagram of the internal structure of this utility model; Figure 3 The diagram shown is a structural schematic of the re-throwing module of this utility model; Figure 4 The diagram shown is a structural schematic of the multi-projection frame of this utility model; Figure 5The diagram shown is a structural schematic of the upper streamline module and the return streamline module of this utility model; Figure 6 The diagram shown is a structural schematic of the re-inspection module of this utility model.

[0017] In the diagram: 1. Housing; 2. Upper streamline module; 3. Buffer module; 4. Re-inspection module; 5. Re-entry module; 6. Return line module; 201. Receiving belt; 401. Re-inspection camera; 402. Camera frame; 403. Linear mechanism; 501. Re-projection frame; 502. Platform; 503. Z-axis power mechanism; 5011, Vertical slide rail; 5012, Slider; 5013, Upper drive shaft; 5014, Lower drive shaft; 5015, Drive belt; 5016, Fixed block; 5031, Lifting motor; 5032, First synchronous pulley; 5033, Synchronous belt; 5034, Second synchronous pulley; 5041, Conveyor belt; 5042, Conveyor wheel; 5043, Conveyor motor; 5044, X-axis drive shaft. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Example 1 Reference Figures 1 to 6 This embodiment provides a product re-discharge equipment for a production line, specifically including: a housing 1, which has an upper flow port and a lower flow port; an upper flow module 2, located inside the upper flow port, for receiving upstream products; a buffer module 3, located above the upper flow module 2, for temporarily storing defective products; a re-inspection module 4, located on one side of the buffer module 3, for photographing and re-inspecting defective products; and a re-discharge module 5, located on one side of the upper flow module 2, which includes a re-discharge frame 501, the top of which is connected to the re-inspection module 4, a platform 502 slidably connected inside the re-discharge frame 501, a Z-axis power mechanism 503 on the top of the re-discharge frame 501 for adjusting the height of the platform 502, and a Y-axis power mechanism inside the platform 502 for directing the re-inspected products into the upper flow module 2.

[0022] The upper and lower streamline openings are opened along the X-axis direction, and the product streamline direction is parallel to the X-axis direction. The upper streamline module 2 is equipped with a lifting mechanism to lift the product and its carrier upwards a certain distance and position them to ensure the consistency of the pick-up and put-down position each time. The buffer module 3 is equipped with a lifting mechanism to lift the product and its carrier into the buffer module 3 for temporary storage. The lifting mechanism includes a lead screw module, a suction cup, and a lifting cylinder. After the carrier is lifted and positioned, the lifting cylinder controls the contact force with the product through the pressure sensor of the force-controlled gripper, drives the roller to roll, picks up the product, and places it on the buffer platform according to the set action.

[0023] The buffer module 3 can hold 2-4 product carriers. A push-pull mechanism is provided on one side of the buffer module 3 to move the top product carrier of the buffer module 3 to the platform 502 below the re-inspection module 4. The re-inspection rack 501 has a manual operation position on one side along the positive Y-axis. When manual re-inspection is required, the worker stands at the manual operation position to re-inspect the products on the platform 502. In special circumstances, such as when the upstream production line malfunctions or when the product model needs to be temporarily changed, the product can be manually placed into the platform 502 and then flow from the platform 502 into the upper flow line module 2. The equipment can flexibly cope with various working conditions, has a wide range of applications, and is highly practical.

[0024] Example 2 This embodiment provides a product re-dispensing device for production lines. The difference between this device and the first embodiment is that the inner wall of the re-dispensing frame 501 is provided with a vertical slide rail 5011, and multiple sliders 5012 are slidably connected on the vertical slide rail 5011. The sliders 5012 are fixedly connected to the side wall of the platform 502.

[0025] The top of the re-throwing frame 501 is rotatably connected to an upper drive shaft 5013, and the bottom of the re-throwing frame 501 is rotatably connected to a lower drive shaft 5014. Both ends of the upper drive shaft 5013 are connected to drive belts 5015, and the other ends of the two drive belts 5015 are respectively connected to the two ends of the lower drive shaft 5014. A fixing block 5016 is provided on the drive belt 5015, and the fixing block 5016 is fixedly connected to the outer wall of the platform 502.

[0026] Z-axis power mechanism 503 includes lifting motor 5031, which is fixedly connected to the top of the re-throw frame 501. The output shaft of lifting motor 5031 is connected to a first synchronous pulley 5032, the first synchronous pulley 5032 is connected to a synchronous belt 5033, one end of the synchronous belt 5033 is connected to a second synchronous pulley 5034, and one side of the second synchronous pulley 5034 is fixedly connected to the upper drive shaft 5013.

[0027] The Y-axis power mechanism includes a conveyor belt 5041, with conveyor wheels 5042 connected to both ends of the conveyor belt 5041. A conveyor motor 5043 is provided on one side of one of the conveyor wheels 5042. The conveyor motor 5043 is used to drive the conveyor wheel 5042 to rotate. The conveyor motor 5043 is fixedly connected to the platform 502.

[0028] Both sides of the inner wall of the platform 502 are provided with conveyor belts 5041 and conveyor wheels 5042, and the conveyor wheels 5042 are connected to each other by an X-axis drive shaft 5044. The upper streamline module 2 includes a receiving belt 201, which is arranged parallel to the conveyor belts 5041.

[0029] The conveyor belt 5041 moves in a direction parallel to the Y-axis. The number and position of the conveyor belt 5041 correspond to the position of the receiving belt 201. The end of the conveyor belt 5041 is connected to the end of the receiving belt 201. The conveyor belt 5041 and the receiving belt 201 simultaneously transmit along the negative Y-axis direction, which can transfer the product carrier from the platform 502 to the upper streamline module 2.

[0030] The re-inspection module 4 includes a re-inspection camera 401, which is connected to a camera frame 402. A linear mechanism 403 is connected to the top of the camera frame 402, and the linear mechanism 403 is used to drive the camera frame 402 to move along the X-axis. A return line module 6 is provided inside the lower flow line inlet, which is used to return the carrier carrying the product. Light sources are also provided around the re-inspection camera 401, and the light sources are fixedly connected to the camera frame 402.

[0031] When the equipment is working, the upstream products flow into the upper flow line module 2. After the upper flow line module 2 lifts and positions the carrier (with products placed inside the carrier), the buffer module 3 moves the products to the buffer position.

[0032] The product is placed in the re-inspection module 5. The Z-axis power mechanism 503 adjusts the height of the platform 502 to facilitate the re-inspection by the re-inspection camera 401. After re-inspection, the product flows into the upper assembly line module 2 and then into the next workstation.

[0033] This solution replaces the traditional method of using auxiliary tooling and manual wrapping, reducing labor intensity, improving efficiency, and saving costs. It achieves the goal of decoupling upstream and downstream processes, improving production line reliability, balancing production cycle differences, coping with output fluctuations and model changes, providing a window for maintenance and debugging, and enabling flexible switching of production modes.

[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A product reprocessing equipment for a production line, characterized in that, include: The housing (1) has an upper streamline opening and a lower streamline opening; The upper streamline module (2) is located inside the upper streamline port and is used to receive upstream products; The cache module (3) is located above the upper streamline module (2) and is used to temporarily store defective products; The re-inspection module (4) is located on one side of the buffer module (3) and is used to take pictures and re-inspect unqualified products; The re-injection module (5) is located on one side of the upper flow line module (2). The re-injection module (5) includes a re-injection frame (501). The top of the re-injection frame (501) is connected to the re-inspection module (4). A platform (502) is slidably connected inside the re-injection frame (501). A Z-axis power mechanism (503) is provided on the top of the re-injection frame (501). The Z-axis power mechanism (503) is used to adjust the height of the platform (502). A Y-axis power mechanism is provided inside the platform (502). The Y-axis power mechanism is used to flow the re-inspected products into the upper flow line module (2).

2. The production line product reprocessing equipment according to claim 1, characterized in that, The inner wall of the re-throwing frame (501) is provided with a vertical slide rail (5011), and a plurality of sliders (5012) are slidably connected on the vertical slide rail (5011). The sliders (5012) are fixedly connected to the side wall of the platform (502).

3. The production line product reprocessing equipment according to claim 2, characterized in that, The top of the re-throwing frame (501) is rotatably connected to an upper drive shaft (5013), and the bottom of the re-throwing frame (501) is rotatably connected to a lower drive shaft (5014). Both ends of the upper drive shaft (5013) are connected to drive belts (5015), and the other ends of the two drive belts (5015) are respectively connected to the two ends of the lower drive shaft (5014).

4. The production line product reprocessing equipment according to claim 3, characterized in that, A fixing block (5016) is provided on the transmission belt (5015), and the fixing block (5016) is fixedly connected to the outer wall of the platform (502).

5. The production line product reprocessing equipment according to claim 4, characterized in that, The Z-axis power mechanism (503) includes a lifting motor (5031), which is fixedly connected to the top of the re-throwing frame (501). The output shaft of the lifting motor (5031) is connected to a first synchronous pulley (5032), which is connected to a synchronous belt (5033). One end of the synchronous belt (5033) is connected to a second synchronous pulley (5034), and one side of the second synchronous pulley (5034) is fixedly connected to the upper transmission shaft (5013).

6. The production line product reprocessing equipment according to claim 1, characterized in that, The Y-axis power mechanism includes a conveyor belt (5041), with conveyor wheels (5042) connected to both ends of the conveyor belt (5041). A conveyor motor (5043) is provided on one side of one of the conveyor wheels (5042). The conveyor motor (5043) is used to drive the conveyor wheel (5042) to rotate. The conveyor motor (5043) is fixedly connected to the platform (502).

7. The production line product reprocessing equipment according to claim 6, characterized in that, The platform (502) is provided with conveyor belts (5041) and conveyor wheels (5042) on both sides of its inner wall. The conveyor wheels (5042) are connected to each other by an X-axis drive shaft (5044).

8. The production line product reprocessing equipment according to claim 7, characterized in that, The upper streamline module (2) includes a receiving belt (201), which is arranged parallel to the conveyor belt (5041).

9. The production line product reprocessing equipment according to claim 1, characterized in that, The re-inspection module (4) includes a re-inspection camera (401), which is connected to a camera frame (402). A linear mechanism (403) is connected to the top of the camera frame (402), and the linear mechanism (403) is used to drive the camera frame (402) to move along the X-axis.

10. The production line product reprocessing equipment according to claim 1, characterized in that, A return line module (6) is provided inside the outlet of the lower flow line. The return line module (6) is used to return the carrier carrying the product.

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