Bushing processing blanking mechanism

CN224857675UActive Publication Date: 2026-10-16JIASHAN JINGCHENG MASCH CO LTD
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Patent Information

Application Number
CN202522366792.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-10-16
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

轴套作为机械传动系统中的常见零部件,多为圆筒状结构,加工过程中需经过锻造、切削、打磨等步骤,而下料机构的作用是将批量轴套有序、精准地输送至下一加工工位,现有轴套加工下料机构存在以下缺陷:传统下料多依赖倾斜滑料槽或振动盘,轴套在输送过程中易因相互挤压、碰撞产生卡滞,导致下料中断,需人工频繁干预,严重影响生产线连续性,为此,我们提出了一种轴套加工下料机构

Benefits of technology

[0013] 1. In use, this utility model achieves orderly conveying of bushings through the coordinated action of the feeding component and the storage plate. The storage plate is inclined to provide a downward channel for the bushings, while the feeding plate rotates around the synchronous shaft under the drive cylinder. The uniform speed plate on one side can feed the bushings in batches, avoiding multiple sets of bushings from accumulating in the channel at the same time. At the same time, the uniform speed plate and the feeding plate are at a 90-degree angle, which can form a stable separation for the bushings, preventing them from squeezing and colliding with each other, reducing jamming from the root, significantly reducing the frequency of manual intervention, and ensuring continuous operation of the production line.

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Abstract

The utility model discloses a shaft sleeve processing blanking mechanism, including shaft sleeve processing blanking mechanism, including two protective baffle, and one protective baffle's outside fixed mounting has drive motor, and two protective baffles between fixed mounting have mounting panel, and the top fixed mounting of mounting panel has drive cylinder, and two protective baffles between solid link have the blanking ring, and the outer wall solid link of blanking ring has the connecting bridge, and the blanking ring solid link has the storage board through the connecting bridge, and two protective baffles between be provided with the material shifting subassembly, and the blanking ring is provided with the even blanking subassembly in, in the utility model, through the collaborative operation of material shifting subassembly and even blanking subassembly, effectively solved the traditional shaft sleeve blanking mechanism's existence's jam, conveying disorder and poor adaptability etc.
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Description

Technical Field

[0001] This utility model relates to the field of bushing processing technology, and in particular to a bushing processing blanking mechanism. Background Technology

[0002] In the field of bushing machining, the blanking process is a crucial step connecting the initial forming stage with subsequent precision machining. Its automation level and blanking accuracy directly impact overall production efficiency and product quality. Bushings, as common components in mechanical transmission systems, are mostly cylindrical structures. Their machining process involves forging, cutting, and grinding. The blanking mechanism's role is to transport batches of bushings to the next processing station in an orderly and precise manner. Existing bushing blanking mechanisms have the following drawbacks: traditional blanking relies heavily on inclined chutes or vibratory feeders. During transport, bushings are prone to jamming due to mutual compression and collisions, leading to blanking interruptions and requiring frequent manual intervention, severely affecting production line continuity. Therefore, we propose a bushing blanking mechanism. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a bushing processing blanking mechanism.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a bushing processing and unloading mechanism, comprising two protective baffles, a drive motor fixedly installed on the outer side of one of the protective baffles, an mounting plate fixedly installed between the two protective baffles, a drive cylinder fixedly installed on the top of the mounting plate, a unloading ring fixedly connected between the two protective baffles, a connecting bridge fixedly connected to the outer wall of the unloading ring, a storage plate fixedly connected to the unloading ring through the connecting bridge, a material feeding component provided between the two protective baffles, and a uniform unloading component provided inside the unloading ring.

[0005] Preferably, one end of the connecting bridge is fixedly connected to the outer wall of the feeding ring, and the other end of the connecting bridge is fixedly connected to the bottom of the storage plate, and the storage plate is inclined between the two protective baffles.

[0006] Preferably, the feeding assembly includes a synchronous shaft, a feeding plate, a speed equalizer plate, and an adjusting arm. A synchronous shaft is rotatably installed between the two protective baffles above the storage plate. A feeding plate is fixed to the outer wall of the synchronous shaft. A speed equalizer plate is fixed to one side of the feeding plate at the middle position. An adjusting arm is fixed to the top of the feeding plate.

[0007] Preferably, the included angle between the constant speed plate and the feed plate is ninety degrees.

[0008] Preferably, the adjusting arm is inclinedly disposed on top of the feeding plate and the top of the adjusting arm is hinged to the piston rod on the drive cylinder.

[0009] Preferably, the top of the feeding ring sleeve is provided with a feeding slot, and the bottom of the feeding ring sleeve is provided with a feeding slot A directly below the feeding slot.

[0010] Preferably, one end of the storage plate extends to one side of the feed trough, and the top of the discharge ring is fixedly provided with an anti-impact baffle inclined towards the storage plate on the other side of the feed trough.

[0011] Preferably, the uniform feeding assembly includes a linkage shaft, a feeding cylinder, an arc-shaped fabric groove, and a circular baffle. The linkage shaft is rotatably installed between the two protective baffles and corresponding to the feeding ring. One end of the linkage shaft is fixedly connected to the output shaft of the drive motor. The feeding cylinder is sleeved on the outer wall of the linkage shaft. The outer wall of the feeding cylinder has four sets of arc-shaped fabric grooves distributed in a cross shape. A circular baffle is fixedly connected to each end of the arc-shaped fabric groove. The outer wall of the circular baffle is tightly fitted to the inner wall of the feeding ring.

[0012] The beneficial effects of this utility model are:

[0013] 1. In use, this utility model achieves orderly conveying of bushings through the coordinated action of the feeding component and the storage plate. The storage plate is inclined to provide a downward channel for the bushings, while the feeding plate rotates around the synchronous shaft under the drive cylinder. The uniform speed plate on one side can feed the bushings in batches, avoiding multiple sets of bushings from accumulating in the channel at the same time. At the same time, the uniform speed plate and the feeding plate are at a 90-degree angle, which can form a stable separation for the bushings, preventing them from squeezing and colliding with each other, reducing jamming from the root, significantly reducing the frequency of manual intervention, and ensuring continuous operation of the production line.

[0014] 2. In use, the four sets of cross-shaped arc-shaped material grooves on the outer wall of the feeding cylinder rotate synchronously with the linkage shaft. After the bushing falls into the feeding slot, it slides into the arc-shaped material groove. Combined with the tight fit between the circular baffle and the inner wall of the feeding ring, this prevents the bushing from shifting or falling off during transport. The drive motor continuously rotates the linkage shaft, and the arc-shaped material grooves transport the bushing to the feeding slot at a fixed rhythm, ensuring consistent feeding intervals for each batch of bushings and improving the feeding stability of subsequent processing stations.

[0015] In summary, this technical solution effectively solves the problems of jamming, disordered conveying, and poor adaptability in traditional bushing feeding mechanisms through the coordinated operation of the feeding component and the uniform feeding component. It not only improves feeding continuity, significantly reduces manual intervention, and ensures stable production line operation, but also achieves uniform and orderly feeding, improves conveying accuracy, and provides stable feed for subsequent processing. Attached Figure Description

[0016] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a side view of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the components between the two protective baffles of this utility model;

[0019] Figure 3 This is a schematic diagram of the feeding ring sleeve of this utility model;

[0020] Figure 4 This is a schematic diagram of the feeding cylinder of this utility model;

[0021] Figure 5 This is a schematic diagram of the material feeding plate of this utility model.

[0022] The attached figures are labeled as follows:

[0023] 1. Protective baffle; 2. Drive motor; 3. Mounting plate; 4. Drive cylinder; 5. Feeding ring; 6. Connecting bridge; 7. Storage plate; 8. Synchronous shaft; 9. Feeding plate; 10. Speed ​​equalizer; 11. Adjusting arm; 12. Linkage shaft; 13. Feeding cylinder; 14. Arc-shaped material groove; 15. Circular baffle; 16. Feeding slot; 17. Feeding slot A; 18. Anti-impact baffle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1-5 As shown, a bushing processing unloading mechanism is disclosed, comprising two protective baffles 1, a drive motor 2 fixedly mounted on the outer side of one of the protective baffles 1, an mounting plate 3 fixedly mounted between the two protective baffles 1, a drive cylinder 4 fixedly mounted on the top of the mounting plate 3, an unloading ring 5 fixedly connected between the two protective baffles 1, a connecting bridge 6 fixedly connected to the outer wall of the unloading ring 5, a storage plate 7 fixedly connected to the unloading ring 5 through the connecting bridge 6, a material feeding component provided between the two protective baffles 1, and a uniform unloading component provided inside the unloading ring 5.

[0026] One end of the connecting cable tray 6 is fixed to the outer wall of the feeding ring 5, and the other end of the connecting cable tray 6 is fixed to the bottom of the storage plate 7. The storage plate 7 is inclined between the two protective baffles 1.

[0027] The feeding assembly includes a synchronous shaft 8, a feeding plate 9, a constant speed plate 10, and an adjusting arm 11. The synchronous shaft 8 is rotatably installed between the two protective baffles 1 above the storage plate 7. The feeding plate 9 is fixed to the outer wall of the synchronous shaft 8. The constant speed plate 10 is fixed to one side of the feeding plate 9 at the middle position. The adjusting arm 11 is fixed to the top of the feeding plate 9.

[0028] The included angle between the constant speed plate 10 and the feed plate 9 is 90 degrees, which can form a stable separation for the bushing, prevent mutual squeezing and collision, reduce jamming from the root, significantly reduce the frequency of manual intervention, and ensure continuous operation of the production line.

[0029] The adjusting arm 11 is inclined and set on the top of the feeding plate 9, and the top of the adjusting arm 11 is hinged to the piston rod on the drive cylinder 4.

[0030] The top of the feeding ring 5 is provided with a feeding slot 16, and the bottom of the feeding ring 5 is provided with a feeding slot A17 directly below the feeding slot 16.

[0031] The uniform feeding assembly includes a linkage shaft 12, a feeding cylinder 13, an arc-shaped material groove 14, and a circular baffle 15. The linkage shaft 12 is rotatably installed between the two protective baffles 1 and the feeding ring 5. One end of the linkage shaft 12 is fixedly connected to the output shaft of the drive motor 2. The feeding cylinder 13 is sleeved on the outer wall of the linkage shaft 12. The outer wall of the feeding cylinder 13 has four sets of arc-shaped material grooves 14 arranged in a cross shape. A circular baffle 15 is fixedly connected to each end of the arc-shaped material groove 14. The outer wall of the circular baffle 15 is tightly fitted to the inner wall of the feeding ring 5. The tight fit between the circular baffle 15 and the feeding ring 5 can effectively transport the bushing. The circular baffle 15 can also limit the movement of the bushing during transportation.

[0032] One end of the storage plate 7 extends to one side of the feed trough 16. The top of the feeding ring 5 is fixed with an anti-impact baffle 18 that is inclined toward the storage plate 7 on the other side of the feed trough 16. During the feeding process, the anti-impact baffle 18 can effectively buffer the impact force of the bushing sliding down and prevent it from sliding out of the feed trough 16 due to inertia.

[0033] Working principle: During use, the drive cylinder 4 and drive motor 2 are started simultaneously. The piston rod on the drive cylinder 4 pushes the adjusting arm 11 forward. As the adjusting arm 11 tilts forward, it drives the synchronous shaft 8 on the feeding plate 9 to rotate between the two protective baffles 1. When the feeding plate 9 gradually tilts within the storage plate 7, the constant speed plate 10 moves the first set of bushings between the constant speed plate 10 and the feeding plate 9 downwards within the storage plate 7. The second set of bushings moves downwards within the storage plate 7 following the back of the constant speed plate 10. When the feeding plate 9 rotates to become gradually parallel with the storage plate 7, the first set of bushings slides towards the feed inlet 16 within the storage plate 7 by disengaging from the obstruction of the feeding plate 9. This retracts the piston rod on the drive cylinder 4, causing the feeding plate 9 to gradually rotate back to its initial position. The two sets of bushings are pushed to the position of the first set of bushings by the speed equalizer 10, waiting for material to be fed. The anti-impact baffle 18 prevents the bushings from sliding out of the feed trough 16 due to impact when they slide down in the storage plate 7. The first set of bushings slides into the feed ring 5 through the feed trough 16 and falls into the surface of the feed cylinder 13. As the output shaft of the drive motor 2 drives the feed cylinder 13 connected to the linkage shaft 12 to rotate in the feed ring 5, the bushings slide between the surface of the feed cylinder 13 and the position of the feed trough 16. When one of the arc fabric grooves 14 rotates to the position of the bushing, the bushing slides into the position of the arc fabric groove 14. Through the continuous rotation of the feed cylinder 13, the bushings in the arc fabric groove 14 are orderly transferred in the feed ring 5 to the position of the feed trough A17, thereby achieving uniform material feeding.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A bushing machining blanking mechanism, comprising two protective baffles (1), characterized in that: A drive motor (2) is fixedly installed on the outer side of one of the protective baffles (1), an mounting plate (3) is fixedly installed between the two protective baffles (1), a drive cylinder (4) is fixedly installed on the top of the mounting plate (3), a feeding ring (5) is fixedly connected between the two protective baffles (1), a connecting bridge (6) is fixedly connected to the outer wall of the feeding ring (5), a storage plate (7) is fixedly connected to the feeding ring (5) through the connecting bridge (6), a feeding assembly is provided between the two protective baffles (1), and a uniform feeding assembly is provided inside the feeding ring (5).

2. The bushing machining blanking mechanism according to claim 1, characterized in that: One end of the connecting bridge (6) is fixed to the outer wall of the feeding ring (5), and the other end of the connecting bridge (6) is fixed to the bottom of the storage plate (7). The storage plate (7) is inclined between the two protective baffles (1).

3. The bushing machining blanking mechanism according to claim 1, characterized in that: The feeding assembly includes a synchronous shaft (8), a feeding plate (9), a constant speed plate (10), and an adjusting arm (11). The synchronous shaft (8) is rotatably installed between the two protective baffles (1) above the storage plate (7). The feeding plate (9) is fixedly connected to the outer wall of the synchronous shaft (8). The constant speed plate (10) is fixedly connected to one side of the feeding plate (9) at the middle position. The adjusting arm (11) is fixedly connected to the top of the feeding plate (9).

4. The bushing machining blanking mechanism according to claim 3, characterized in that: The included angle between the constant speed plate (10) and the feed plate (9) is 90 degrees.

5. The bushing machining blanking mechanism according to claim 3, characterized in that: The adjusting arm (11) is inclinedly arranged on the top of the feeding plate (9) and the top of the adjusting arm (11) is hinged to the piston rod on the drive cylinder (4).

6. The bushing machining blanking mechanism according to claim 2, characterized in that: The top of the feeding ring (5) is provided with a feeding slot (16), and the bottom of the feeding ring (5) is provided with a feeding slot A (17) directly below the feeding slot (16).

7. The bushing machining blanking mechanism according to claim 1, characterized in that: The uniform feeding assembly includes a linkage shaft (12), a feeding cylinder (13), an arc-shaped fabric groove (14), and a circular baffle (15). The linkage shaft (12) is rotatably installed between the two protective baffles (1) and the corresponding feeding ring (5). One end of the linkage shaft (12) is fixedly connected to the output shaft of the drive motor (2). The feeding cylinder (13) is sleeved on the outer wall of the linkage shaft (12). The outer wall of the feeding cylinder (13) has four sets of arc-shaped fabric grooves (14) arranged in a cross shape. The circular baffle (15) is fixedly connected to both ends of the arc-shaped fabric groove (14). The outer wall of the circular baffle (15) is tightly fitted to the inner wall of the feeding ring (5).

8. The bushing machining blanking mechanism according to claim 7, characterized in that: One end of the storage plate (7) extends to one side of the feed trough (16), and the top of the feeding ring (5) is fixed with an anti-impact baffle (18) that is inclined toward the storage plate (7) on the other side of the feed trough (16).