Anti-piling magnetic tile loading connection table

Abstract

The utility model provides a kind of anti-piling magnetic shoe loading connection platform, including rack and conveyor belt, and is sequentially provided with entry guide mechanism, upstream guide mechanism, shunt mechanism, backflow mechanism and downstream guide mechanism along the direction of conveyance.The entry guide mechanism forms feed channel;Upstream guide mechanism forms first conveying channel with adjustable spacing;Shunt mechanism includes push plate, and push plate is provided with flat portion and inclined guide portion;Backflow mechanism entrance is below the end of inclined guide portion;Downstream guide mechanism forms second conveying channel and is provided with full load detection sensor.The utility model realizes dynamic adjustment of material flow according to the requirement of subsequent process by real-time monitoring downstream state through full load detection sensor, combined with the intelligent action of shunt mechanism, completely solve the problem of piling caused by beat mismatching.Multiple-stage guide design ensures that magnetic shoe is conveyed neatly and orderly, effectively realizes decoupling of front and rear processes, improves overall line production efficiency and automation degree.

Description

Technical Field

[0001] This utility model relates to the technical field of magnetic tile production equipment, and in particular to a magnetic tile feeding dock that prevents material stacking. Background Technology

[0002] In the automated production of magnetic tiles, the tiles undergo multiple processing and inspection steps. Currently, flexible conveyor belts are typically used for material transfer between these steps. However, in actual production, the processing and inspection efficiency of magnetic tiles inherently fluctuates: the speed of inspection equipment varies due to the need for parameter calibration for different magnetic tiles, and the processing equipment operates at uneven paces due to process requirements. This fluctuation in efficiency increases the difficulty of material handling during process transitions.

[0003] Existing technologies using constant-speed feeding docks cannot adapt to such rhythm changes, leading to two main problems: First, when the efficiency of subsequent processes temporarily decreases, magnetic tiles accumulate in the docking area, requiring manual intervention to remove excess tiles and disrupting the automated process; second, to avoid material accumulation, the feeding speed of the entire preceding process is reduced, sacrificing overall production line efficiency. Both solutions increase the difficulty of docking between different processes, affecting production efficiency and automation levels.

[0004] Therefore, in view of the shortcomings of the existing technology, it is necessary to design a magnetic tile loading dock to prevent material stacking and solve the above problems.

[0005] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solution of this utility model and facilitating the understanding of those skilled in the art. It should not be assumed that the above content is known to those skilled in the art simply because it has been described in the background section of this utility model. Utility Model Content

[0006] To overcome the shortcomings of the prior art, the present invention aims to disclose a magnetic tile feeding dock to prevent material stacking, thereby solving the material stacking problem caused by mismatched cycle time in the prior art.

[0007] This utility model discloses a magnetic tile loading dock for preventing material stacking, including a frame and a conveyor belt disposed thereon, with the following components arranged sequentially along the conveying direction of the conveyor belt:

[0008] The inlet guiding mechanism includes a pallet disposed at and connected to the inlet end of the conveyor belt, and two first guide plates disposed on the pallet and extending above the conveyor belt, with a feeding channel formed between the two first guide plates;

[0009] The upstream guiding mechanism includes a first guide plate and a second guide plate mounted on a frame. An adjustable first conveying channel is formed between the first guide plate and the second guide plate. The first conveying channel is connected to the feeding channel, and the rear end extension length of the first guide plate exceeds that of the second guide plate.

[0010] The diversion mechanism includes a lateral drive member and a push plate driven by the lateral drive member. The push plate is located to the side of the end of the second guide plate. The push plate has a straight portion that can be connected to the second guide plate and an inclined guide portion that extends to the opposite side.

[0011] The return mechanism is side-connected to the conveyor belt and located below the end of the moving path of the inclined guide.

[0012] The downstream guiding mechanism includes two second guide plates positioned above the conveyor belt outlet, forming an adjustable-space second conveying channel between them. The front ends of the second guide plates correspond to the end of the pushing trajectory of the inclined guide section and are equipped with full-material detection sensors. These sensors detect the material accumulation state at the inlet of the second conveying channel. Based on the signal from the full-material detection sensors, the control system controls the movement of the transverse drive components to achieve automatic flow diversion.

[0013] Preferred technical solution: The width of the second conveying channel is greater than the width of the first conveying channel, and the projection of the first conveying channel in the conveying direction is within the width range of the second conveying channel, thereby improving the smoothness of magnetic tile conveying and avoiding jamming caused by guide intervals.

[0014] Preferred technical solution: The first guide plate is installed on the support plate by means of adjusting bolts and sliding grooves; the first guide plate and the second guide plate are respectively installed on the frame by means of adjusting bolts and sliding grooves. This structure enables the equipment to adapt to magnetic tiles of different sizes and has strong versatility.

[0015] Preferred technical solution: The lateral drive component is a cylinder or an electric push rod, providing stable and reliable driving force.

[0016] Preferred technical solution: A downward-sloping slide is provided at the inlet of the reflux mechanism, which uses gravity to allow the magnetic tile to slide smoothly, reducing jamming and collision.

[0017] Preferred technical solution: The full-material detection sensor is a photoelectric sensor or a proximity switch, which provides accurate and reliable detection.

[0018] Preferred technical solution: The front ends of the first guide plate, the second guide plate, the third guide plate, and the fourth guide plate are all provided with guide slopes to facilitate the smooth entry of the magnetic tile into the guide area and prevent jamming.

[0019] Preferred technical solution: The conveyor belt is driven by a stepper motor, which facilitates precise control of the start, stop and speed of the conveyor belt and coordinates its operation with the entire system.

[0020] Preferred technical solution: The bottom of the platform is equipped with lifting legs to adjust the level and height of the entire docking platform to adapt to different installation environments.

[0021] Due to the application of the above technical solution, the beneficial effects of this utility model compared with the prior art are as follows:

[0022] This invention uses a full-material detection sensor to monitor the downstream status in real time, combined with the intelligent action of the diversion mechanism, to achieve dynamic adjustment of material flow according to the actual needs of subsequent processes, completely solving the problem of material accumulation caused by mismatched cycle times. The multi-stage guiding design from inlet to outlet ensures that the magnetic tiles are effectively constrained and guided throughout the conveying process, resulting in neat arrangement and smooth transport. It effectively decouples the previously coupled upstream and downstream processes, allowing the upstream process to maintain optimal production speed without being constrained by the efficiency fluctuations of the downstream process, thus improving the overall production line efficiency at the system level. It completely eliminates the need for manual intervention, automating the entire transfer process of magnetic tiles between upstream and downstream processes, significantly reducing labor costs and improving production stability. The adjustable spacing of each guide channel can adapt to the conveying requirements of magnetic tiles of different specifications. The extended design of the first guide plate, combined with the straight and inclined guide sections of the push plate, guides the magnetic tiles into the return mechanism in an orderly manner. Attached Figure Description

[0023] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of a magnetic tile feeding dock for preventing material stacking according to this utility model;

[0025] Figure 2 This is a top view of a magnetic tile feeding dock for preventing material stacking according to this utility model.

[0026] In the above attached figures, 1 is the platform; 2 is the conveyor belt; 3 is the inlet guiding mechanism; 31 is the pallet; 32 is the first guide plate; 4 is the upstream guiding mechanism; 41 is the first guide plate; 42 is the second guide plate; 5 is the diversion mechanism; 51 is the transverse drive component; 52 is the push plate; 521 is the straight section; 522 is the inclined guide section; 6 is the return mechanism; 7 is the downstream guiding mechanism; 71 is the second guide plate; and 72 is the full material detection sensor. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0028] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be used interchangeably where appropriate for the purposes of describing embodiments of this application herein. Furthermore, the terms "comprising" and "having," and their synonyms, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0029] In this application, the terms "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this utility model and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0030] Furthermore, in addition to indicating direction or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.

[0031] Furthermore, the terms "installation," "setting," "equipped with," "connection," "linking," "fitting," and "fitting" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Similarly, "fitting" can mean completely or partially fitted. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0033] Example:

[0034] like Figure 1and Figure 2 As shown, this utility model discloses a magnetic tile feeding dock for preventing material stacking, including a platform 1, a conveyor belt 2, an inlet guiding mechanism 3, an upstream guiding mechanism 4, a diversion mechanism 5, a return mechanism 6, and a downstream guiding mechanism 7. The main components of this utility model will be described in detail below:

[0035] The bottom of the stand 1 is equipped with lifting legs to adjust the overall height to meet different production line docking requirements.

[0036] The conveyor belt 2 is driven by a stepper motor, enabling precise start / stop control and speed adjustment.

[0037] The inlet guiding mechanism 3 includes a pallet 31 and two first guide plates 32. The pallet 31 smoothly connects to the inlet end of the conveyor belt 2, and the two first guide plates 32 are installed on the pallet 31 by adjusting bolts and sliding grooves to form an adjustable feeding channel. The guide slope at the front end of the first guide plate 32 facilitates the smooth introduction of the magnetic tiles.

[0038] The upstream guiding mechanism 4 includes a first guide plate 41 and a second guide plate 42, which are mounted on the frame 1 by adjusting bolts and engaging with a slide groove to form an adjustable first conveying channel, ensuring that the magnetic tiles gradually align during conveying. The rear end extension of the first guide plate 41 exceeds that of the second guide plate 42.

[0039] The diversion mechanism 5 includes a lateral drive member 51 and a pusher plate 52. The lateral drive member 51 is a cylinder that drives the pusher plate 52 to move laterally. The pusher plate 52 has a straight section 521 and an inclined guide section 522. The lateral drive member 51 can drive the straight section 521 to connect with the second guide plate 42 and form a temporary guide channel with the extension of the first guide plate 41. Together with the inclined guide section 522, the magnetic tiles are guided in an orderly manner to the return mechanism 6, preventing the magnetic tiles from accumulating at the end of the first conveying channel.

[0040] The inlet of the return mechanism 6 is equipped with a downwardly inclined slide plate located below the end of the moving path of the inclined guide 522, ensuring that the diverted magnetic tiles can smoothly slide into the return path.

[0041] The downstream guiding mechanism 7 includes two second guide plates 71, forming a second conveying channel. The width of the second conveying channel is greater than the width of the first conveying channel, and the projection of the first conveying channel in the conveying direction is within the width range of the second conveying channel, ensuring that even under discontinuous guiding, the conveyor belt can still transport the magnetic tiles from the first conveying channel to the second conveying channel. The full-material detection sensor 72 is a photoelectric sensor installed at the front end of the second guide plate 71 to detect the downstream accumulation status.

[0042] The working process of this utility model consists of two states:

[0043] Normal conveying state: When the full material detection sensor 72 does not detect material accumulation, the diversion mechanism 5 does not operate. The magnetic tiles enter from the inlet guide mechanism 3, are sorted by the upstream guide mechanism 4, and are directly driven by the conveyor belt into the downstream guide mechanism 7, and finally conveyed to the subsequent process equipment.

[0044] Diversion status: When the full-load detection sensor 72 detects downstream material accumulation, the control system activates the diversion mechanism 5. A cylinder pushes the push plate 52 to move laterally, and the straight section 521 connects with the second guide plate 42, forming a temporary guide channel with the extension of the first guide plate 41. The magnetic tile is intercepted by the inclined guide section 522 and guided to the return mechanism 6, falling into the return slide and returning to the upstream hopper. Once the downstream accumulation is cleared, the diversion mechanism 5 resets, and the system resumes normal conveying.

[0045] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A magnetic tile loading and unloading platform for preventing material stacking, comprising a frame and a conveyor belt disposed thereon, characterized in that, Along the conveying direction of the conveyor belt, the following are arranged sequentially: The inlet guiding mechanism includes a pallet disposed at and connected to the inlet end of the conveyor belt, and two first guide plates disposed on the pallet and extending above the conveyor belt, with a feeding channel formed between the two first guide plates; The upstream guiding mechanism includes a first guide plate and a second guide plate mounted on the platform. An adjustable first conveying channel is formed between the first guide plate and the second guide plate. The first conveying channel is connected to the feeding channel, and the rear end extension length of the first guide plate exceeds that of the second guide plate. The diversion mechanism includes a lateral drive member and a push plate driven by the lateral drive member. The push plate is located to the side of the end of the second guide plate. The push plate has a straight portion that can be connected to the second guide plate and an inclined guide portion that extends to the opposite side. The return mechanism is side-connected to the conveyor belt and located below the end of the moving path of the inclined guide. The downstream guiding mechanism includes two second guide plates located above the outlet end of the conveyor belt, forming a second conveying channel with an adjustable spacing between the two second guide plates; the front end of the second guide plate corresponds to the end of the pushing trajectory of the inclined guide part, and is equipped with a full material detection sensor.

2. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The width of the second conveying channel is greater than the width of the first conveying channel, and the projection of the first conveying channel in the conveying direction is within the width range of the second conveying channel.

3. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The first guide plate is installed on the support plate by means of adjusting bolts and sliding grooves; the first guide plate and the second guide plate are respectively installed on the platform by means of adjusting bolts and sliding grooves.

4. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The lateral drive component is a cylinder or an electric push rod.

5. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The inlet of the reflux mechanism is equipped with a downward-sloping slide plate.

6. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The full-material detection sensor is a photoelectric sensor or a proximity switch.

7. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The front ends of the first guide plate, the second guide plate, and the second guide plate are all provided with guide slopes.

8. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The conveyor belt is driven by a stepper motor.

9. The anti-stacking magnetic tile feeding dock according to claim 1, characterized in that: The bottom of the platform is equipped with lifting legs.

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