Auxiliary positioning mechanism for processing junction box

Abstract

The utility model belongs to the field of terminal box processing technology, specifically disclose a kind of auxiliary positioning mechanism for terminal box processing, including conveyer, it is provided with conveyer belt in the conveyer, it is provided with detector in the conveyer, it is fixedly installed with display screen in the conveyer, and display screen and detector are electrically connected, it is provided with guide material passing mechanism in the conveyer, it is fixedly connected with support in the conveyer, passageway positioning adjusting mechanism is provided in the support.This auxiliary positioning mechanism for terminal box processing, the disc-shaped terminal box of irregularly scattered is preliminarily guided specification by guide material passing mechanism, makes its conveying track tend to be stable, simultaneously, passageway positioning adjusting mechanism can be according to different size terminal box fast accurate adjustment guide positioning rod spacing, so that terminal box can accurate fast reach specified position, effectively avoided the situation that production rhythm is broken, greatly improved overall production efficiency, ensure that production process is efficiently smooth and advance.

Description

Technical Field

[0001] This application relates to the field of junction box processing technology, specifically to an auxiliary positioning mechanism for junction box processing. Background Technology

[0002] Junction boxes, as key components for electrical connections and circuit protection, are widely used in many fields such as construction, industry, and communications. With the increasing demands for safety, stability, and intelligence in electrical systems across various industries, the market demand for junction boxes is showing a continuous growth trend, and junction boxes come in various shapes, including disc-shaped ones.

[0003] Currently, in the production line conveying process, disc-shaped junction boxes often scatter irregularly. Due to the lack of auxiliary positioning mechanisms, it is difficult to accurately guide and position them to the correct location. This not only disrupts the production rhythm and reduces production efficiency, but may also cause collision damage, increase the product defect rate, and thus affect the overall production quality and cost control, hindering the smooth progress of the production process. Utility Model Content

[0004] In view of this, the purpose of this utility model is to overcome the shortcomings of the prior art and to propose an auxiliary positioning mechanism for junction box processing, so as to solve the problems existing in the prior art.

[0005] To achieve the above objectives, this utility model provides an auxiliary positioning mechanism for junction box processing, including a conveyor, a conveyor belt, a detector, a display screen fixedly installed on the conveyor and electrically connected to the detector, a material guiding mechanism on the conveyor, a bracket fixedly connected to the conveyor, and a passage positioning adjustment mechanism on the bracket.

[0006] Preferably, the guiding material handling mechanism includes a first damping shaft mounted on the conveyor, and a first stop bar is rotatably connected to the outer surface of the first damping shaft. The guiding material handling mechanism enables the disc-shaped junction boxes of various specifications scattered on the conveyor belt to be transported along a relatively stable and accurate trajectory.

[0007] Preferably, the conveyor is provided with a second damping shaft, and a second stop bar is rotatably connected to the outer surface of the second damping shaft.

[0008] Preferably, the passageway positioning adjustment mechanism includes a slide groove formed on the surface of the bracket, and the number of slide grooves is set in two sets. A rack is slidably connected in both sets of slide grooves. The passageway positioning adjustment mechanism can adjust the distance between the two sets of guide positioning rods to accommodate the precise passage of disc-shaped junction boxes of different diameters.

[0009] Preferably, the bracket is fixedly connected with a bracket shaft, and the number of bracket shafts is set to two sets. The outer surfaces of the two sets of bracket shafts are rotatably connected with gears, and the two sets of gears are meshed together. The outer surfaces of the two sets of gears are respectively meshed with the outer surfaces of the two sets of racks.

[0010] Preferably, the bracket is provided with a cylinder, and the output end of the cylinder is fixedly connected to one end of one of the racks. A connecting rod is fixedly connected to the bottom of the rack, and a guide positioning rod is provided at the bottom end of the connecting rod.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. The auxiliary positioning mechanism for junction box processing guides and standardizes the irregularly scattered disc-shaped junction boxes through the material feeding mechanism, making their conveying trajectory more stable. At the same time, the aisle positioning adjustment mechanism can quickly and accurately adjust the spacing of the guide positioning rods according to junction boxes of different sizes, so that the junction boxes can accurately and quickly reach the designated position, effectively avoiding the disruption of the production rhythm, greatly improving the overall production efficiency, and ensuring the efficient and smooth progress of the production process.

[0012] 2. The auxiliary positioning mechanism used in the processing of this junction box ensures that the junction box will not be damaged by collision due to irregular movement during transportation, thus reducing the product defect rate. The combined use of the detector and the display screen allows operators to understand the quality status of the junction box in a timely and intuitive manner, and to take quick measures to deal with unqualified products, preventing unqualified products from flowing into subsequent processes and effectively ensuring product quality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the device from another perspective; Figure 3 This is a schematic diagram of the inner structure of the bracket in this application.

[0014] The components include: 1. Conveyor; 2. Conveyor belt; 3. Detector; 4. Display screen; 5. First damping shaft; 6. First stop bar; 7. Second damping shaft; 8. Second stop bar; 9. Support; 10. Slide groove; 11. Rack; 12. Frame shaft; 13. Gear; 14. Cylinder; 15. Connecting rod; 16. Guide positioning rod. Detailed Implementation

[0015] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0016] Please see Figure 1-3 An auxiliary positioning mechanism for junction box processing includes a conveyor 1, a conveyor belt 2 on the conveyor 1, a detector 3 on the conveyor 1, a display screen 4 fixedly installed on the conveyor 1 and electrically connected to the detector 3, a material guiding mechanism on the conveyor 1, and a bracket 9 fixedly connected to the conveyor 1. A passage positioning adjustment mechanism is provided on the bracket 9.

[0017] Through the above technical solution, the conveyor 1, as the main body of the entire mechanism, provides power and support for the conveying of the junction box. The conveyor belt 2 rotates in a cycle under the drive of the conveyor 1 to realize the function of conveying the junction box. The detector 3 can detect the junction box that passes by and transmit the detection results to the display screen 4 in real time for display, so that the operator can intuitively understand the quality status of the junction box. It works in conjunction with the guiding material feeding mechanism and the aisle positioning and adjustment mechanism to ensure that the junction box can accurately reach the designated position during the conveying process, so as to prepare for subsequent processing operations.

[0018] Specifically, the material guiding mechanism includes a first damping shaft 5 mounted on the conveyor 1, and a first baffle 6 is rotatably connected to the outer surface of the first damping shaft 5.

[0019] Through the above technical solution, the first damping shaft 5 provides rotational support for the first stop bar 6, and due to its own damping characteristics, the first stop bar 6 can rotate when subjected to a certain external force, and maintain a relatively stable position when not subjected to external force or when the external force is small. When the disc-shaped junction box is randomly scattered and conveyed on the conveyor belt 2, the first stop bar 6 can play a certain blocking and guiding role for the junction box, so that the junction box moves along a certain trajectory, preventing it from rolling randomly or deviating from the conveying direction, and allowing the disc-shaped junction boxes scattered on the conveyor belt 2 to be conveyed in a relatively stable and accurate trajectory.

[0020] Specifically, a second damping shaft 7 is provided on the conveyor 1, and a second stop bar 8 is rotatably connected to the outer surface of the second damping shaft 7.

[0021] Through the above technical solution, the second damping shaft 7 and the second stop bar 8 have similar functions to the first damping shaft 5 and the first stop bar 6. The second stop bar 8 and the first stop bar 6 cooperate with each other to guide and restrict the junction box from different directions, further standardize the conveying path of the junction box on the conveyor belt 2, ensure that the junction box can be conveyed forward more stably and orderly, reduce the irregular movement of the junction box during the conveying process, and allow the junction box to pass accurately between the two sets of guide positioning rods 16.

[0022] Specifically, the aisle positioning adjustment mechanism includes a slide groove 10 formed on the surface of the bracket 9, and there are two sets of slide grooves 10, with racks 11 slidably connected in both sets of slide grooves 10.

[0023] Through the above technical solution, bracket 9 provides the installation foundation for the entire passageway positioning and adjustment mechanism. The slide groove 10 provides a track for the sliding of rack 11, enabling rack 11 to move stably in a specific direction. The sliding of rack 11 in slide groove 10 provides a basis for subsequent adjustment of the position of guide positioning rod 16. By changing the position of rack 11, guide positioning rod 16 can be moved to adapt to junction boxes of different sizes.

[0024] Specifically, a bracket shaft 12 is fixedly connected to the bracket 9, and there are two sets of bracket shafts 12. The outer surfaces of the two sets of bracket shafts 12 are rotatably connected to gears 13, and the two sets of gears 13 are meshed together. The outer surfaces of the two sets of gears 13 are meshed with the outer surfaces of the two sets of racks 11 respectively.

[0025] Through the above technical solution, the two sets of gears 13 mesh with each other to form a transmission relationship. When one gear 13 rotates, it will drive the other gear 13 to rotate in the opposite direction. At the same time, the gear 13 meshes with the rack 11. The rotation of the gear 13 will drive the rack 11 to slide in the slide groove 10, thereby realizing the conversion of the rotational motion of the gear 13 into the linear motion of the rack 11, providing an effective transmission method for adjusting the position of the guide positioning rod 16.

[0026] Specifically, a cylinder 14 is provided on the bracket 9, and the output end of the cylinder 14 is fixedly connected to one end of one of the racks 11. A connecting rod 15 is fixedly connected to the bottom of the rack 11, and a guide positioning rod 16 is provided at the bottom end of the connecting rod 15.

[0027] Through the above technical solution, the cylinder 14 serves as a power source. When the cylinder 14 is started, its output end will push or pull the rack 11 connected to it. Due to the meshing relationship between the gear 13 and the rack 11, and the mutual meshing transmission between the two sets of gears 13, the other set of racks 11 will also move synchronously. The movement of the rack 11 is transmitted to the guide positioning rod 16 through the connecting rod 15, so that the position of the guide positioning rod 16 changes synchronously (moving closer or further away from each other). In this way, the distance between the two sets of guide positioning rods 16 can be adjusted to accommodate the precise passage of disc-shaped junction boxes of different diameters, ensuring that the junction box can be accurately guided and positioned during transportation.

[0028] Working Principle: When in use, the operator starts conveyor 1, which serves as the power core of the entire device. Conveyor 1 drives conveyor belt 2 to rotate in a cycle. The surface of conveyor belt 2 is flat and has a certain degree of friction, providing a stable platform for the placement and transport of the disc-shaped junction boxes. The junction boxes may be randomly scattered on conveyor belt 2, with varying positions and orientations. When these randomly scattered junction boxes come into contact with the first stop bar 6 as they move along conveyor belt 2, the first stop bar 6 will act as a barrier. For example, if a junction box rolls to one side, the first stop bar 6 will prevent it from continuing to roll and guide it to move along the direction set by the stop bar, gradually making the transport trajectory of the junction boxes more regular and preventing them from deviating randomly. Off-direction, the second damping shaft 7 and the second stop bar 8 operate on a similar principle to the first group. The second stop bar 8 works in conjunction with the first stop bar 6 to guide and restrict the junction box from different directions. The second stop bar 8 further regulates its conveying path. The combined action of the two groups of stop bars makes the movement of the junction box on the conveyor belt 2 more orderly, creating conditions for subsequent precise positioning. This allows the junction box to gradually approach and smoothly enter the area between the two groups of guide positioning rods 16. Before the junction box approaches the aisle positioning adjustment mechanism, the operator needs to determine the required spacing of the guide positioning rods 16 based on the diameter of the currently produced disc-shaped junction box. This step can be determined by pre-set parameters or real-time measurement, i.e., by activating the cylinder 14. Its output end pushes and pulls the connected rack 11 according to the set direction. When one rack 11 moves under the action of the cylinder 14, the gear 13 meshing with it will rotate. According to the principle of gear transmission, the rotation of one gear 13 will drive the other meshing gear 13 to rotate in the opposite direction. The two sets of gears 13 are respectively connected to the two sets of racks 11. The rotation of the gears 13 will drive the rack 11 to slide in the slide groove 10. The slide groove 10 provides a precise track for the movement of the rack 11, ensuring that the rack 11 can move stably along a straight line. Due to the mutual meshing transmission of the two sets of gears 13, when one rack 11 moves, the other set of racks 11 will move synchronously in the opposite direction under the drive of the gear 13. With the synchronous movement of rack 11, connecting rod 15 transmits motion to guide positioning rod 16, causing the two sets of guide positioning rods 16 to move closer or further apart, thereby reducing or increasing the distance between them. This ensures that junction boxes of different sizes can accurately pass between the two sets of guide positioning rods 16 and reach the designated position. When they reach directly below the position of detector 3, detector 3 can perform a comprehensive inspection of the junction box. After the inspection of the junction box is completed, the inspection results will be transmitted to display screen 4 in real time. Display screen 4 displays the inspection results in an intuitive way. Operators can observe display screen 4 to understand the quality status of the junction box in a timely manner, mark or remove unqualified products, and take appropriate measures to ensure product quality.

[0029] In summary, this auxiliary positioning mechanism for junction box processing realizes the conveying function of the junction box through the conveyor 1 and the conveyor belt 2, guides the material feeding mechanism to initially standardize the conveying trajectory of the junction box, and the aisle positioning adjustment mechanism precisely adjusts the spacing of the guide positioning rods 16 according to the diameter of the junction box to achieve accurate positioning. At the same time, the detector 3 and the display screen 4 work together to complete the quality inspection and monitoring of the junction box. The coordinated work of all parts effectively solves the problem of irregular scattering and difficulty in accurate positioning of disc-shaped junction boxes in the production line conveying process, improves production efficiency, ensures product quality, reduces product defect rate, and helps to smoothly advance the production process.

[0030] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An auxiliary positioning mechanism for junction box processing, comprising a conveyor (1), characterized in that: The conveyor (1) is provided with a conveyor belt (2), the conveyor (1) is provided with a detector (3), the conveyor (1) is fixedly installed with a display screen (4), and the display screen (4) is electrically connected to the detector (3). The conveyor (1) is provided with a material guiding mechanism, the conveyor (1) is fixedly connected with a bracket (9), and the bracket (9) is provided with a passage positioning adjustment mechanism.

2. The auxiliary positioning mechanism for junction box processing according to claim 1, characterized in that: The guiding material feeding mechanism includes a first damping shaft (5) mounted on the conveyor (1), and a first stop bar (6) is rotatably connected to the outer surface of the first damping shaft (5).

3. The auxiliary positioning mechanism for junction box processing according to claim 1, characterized in that: The conveyor (1) is provided with a second damping shaft (7), and a second stop bar (8) is rotatably connected to the outer surface of the second damping shaft (7).

4. The auxiliary positioning mechanism for junction box processing according to claim 1, characterized in that: The passageway positioning adjustment mechanism includes a slide groove (10) formed on the surface of the bracket (9), and there are two sets of slide grooves (10), and a rack (11) is slidably connected in both sets of slide grooves (10).

5. The auxiliary positioning mechanism for junction box processing according to claim 4, characterized in that: The bracket (9) is fixedly connected to a shaft (12), and there are two sets of shafts (12). The outer surfaces of the two sets of shafts (12) are rotatably connected to gears (13), and the two sets of gears (13) are meshed. The outer surfaces of the two sets of gears (13) are meshed with the outer surfaces of the two sets of racks (11).

6. The auxiliary positioning mechanism for junction box processing according to claim 5, characterized in that: A cylinder (14) is provided on the bracket (9), and the output end of the cylinder (14) is fixedly connected to one end of one of the racks (11). A connecting rod (15) is fixedly connected to the bottom of the rack (11), and a guide positioning rod (16) is provided at the bottom end of the connecting rod (15).

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