Air cushion material taking device

CN224857795UActive Publication Date: 2026-10-16HUAMEI KANGYAN (SUZHOU) BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522380643.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-10-16
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

[0003]然而,现有气垫类化妆品加工过程中,通常采用放置座固定气垫,并依次进行粉底液注入及热封操作;在此过程中产生的下压力易导致气垫与放置座卡紧,进而造成后续取出费力及取料输送不便,形成加工效率与取料便捷性的技术矛盾

Benefits of technology

(1)辅助组件通过第二电动推杆驱动顶柱穿入旋转台通孔,在吸取过程中同步顶出气垫,有效解决传统工艺中气垫与放置座卡紧导致的取料困难问题,提升取料操作的顺畅性,整体方案通过机械结构与气动控制的结合,在无需人工干预的条件下完成气垫的自动取料与输送,提升生产流程的自动化水平,降低操作人员劳动强度,同时保障取料过程的稳定性与可靠性;

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Abstract

The utility model discloses a kind of air cushion material taking device, including base, rotating table is provided on base, rotating table is equidistantly provided with placing seat, placing cavity is opened in placing seat, air cushion is provided in placing cavity, conveying device is provided on the side of base by mounting bracket, suction mechanism is provided on mounting bracket by moving mechanism, rotating table is still provided with auxiliary assembly in one end close to mounting bracket.The utility model auxiliary assembly is driven into rotating table through-hole by second electric push rod driving top post, air cushion is synchronously ejected in the suction process, effectively solve the difficult problem of taking material caused by air cushion and placing seat clamping in traditional process, improve the smoothness of taking material operation, overall scheme is combined by mechanical structure and pneumatic control, complete the automatic taking and conveying of air cushion under the condition without manual intervention, improve the automation level of production process, reduce the labor intensity of operator, while guarantee the stability and reliability of taking material process.
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Description

Technical Field

[0001] This utility model relates to the field of air cushion processing technology, specifically an air cushion material handling device. Background Technology

[0002] The background of cosmetic cushion material dispensing technology covers the injection of foundation liquid, aluminum foil heat sealing, and subsequent processing and conveying processes. In the traditional process, foundation liquid is evenly filled into the cushion sponge through an injection device, and then an aluminum foil heat sealing machine is used to complete the sealing process to prevent leakage and maintain hygiene. After heat sealing, the cushion is conveyed to the next process via a conveyor belt, and finally the packaging process is completed.

[0003] However, in the current processing of cushion cosmetics, the cushion is usually fixed in place by a placement seat, and the foundation is injected and heat-sealed in sequence. The downward pressure generated in this process can easily cause the cushion to get stuck in the placement seat, which makes it difficult to remove and inconvenient to transport materials, thus creating a technical contradiction between processing efficiency and material handling convenience. Utility Model Content

[0004] The purpose of this invention is to provide an air cushion material handling device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an air cushion material handling device, including a base, a rotating table on the base, placement seats equidistantly arranged on the rotating table, a placement cavity opened in the placement seat, an air cushion placed in the placement cavity, a conveying device arranged on one side of the base via a mounting frame, a suction mechanism arranged on the mounting frame via a moving mechanism, and an auxiliary component arranged at the end of the rotating table near the mounting frame.

[0006] Preferably, in order to facilitate the reciprocating movement of the suction mechanism and the suction movement of the air cushion, the moving mechanism includes fixed plates symmetrically arranged on both sides of the mounting frame, with adjusting columns on the fixed plates, and a linear guide rail device fixedly installed at the top of the adjusting column on the same side, with a guide rail slider slidably installed on the linear guide rail device.

[0007] Preferably, in order to facilitate the suction and fixation of the air cushion and to facilitate its movement and transport, the suction mechanism includes a movable plate disposed between two guide rail sliders, a vacuum generator disposed on the movable plate, and a suction cup connected to the output end of the vacuum generator via a hose.

[0008] Preferably, in order to facilitate the adjustment of the distance between the suction cup and the air cushion, a first electric push rod is provided under the moving plate, and a lifting plate is provided at the output end of the first electric push rod, which is connected to the suction cup.

[0009] Preferably, in order to facilitate the adjustment of the air cushion position, an adjustment groove is provided on the lifting plate, and a connecting pipe is provided in the adjustment groove. The top end of the connecting pipe is connected to a flexible hose, and the bottom end of the connecting pipe is connected to a suction cup. An adjustment nut is threaded onto the outside of the connecting pipe, and the adjustment nut matches the adjustment groove.

[0010] Preferably, in order to assist in pushing out the air cushion in the placement seat during the suction process, the auxiliary component includes a second electric push rod set on the base. A horizontal plate is fixedly set at the output end of the second electric push rod, and a top column is set on the horizontal plate. Through holes matching the top column are opened at equal intervals on the rotating table, and the through holes correspond one-to-one with the placement cavity.

[0011] Compared with the prior art, the beneficial effects of this utility model are: (1) The auxiliary component drives the top column to pass through the through hole of the rotary table through the second electric push rod. During the suction process, the air cushion is pushed out simultaneously, which effectively solves the problem of difficulty in picking up materials caused by the air cushion and the placement seat being stuck in the traditional process, and improves the smoothness of the picking operation. The overall solution combines mechanical structure and pneumatic control to complete the automatic picking and conveying of air cushion without manual intervention, improve the automation level of the production process, reduce the labor intensity of operators, and at the same time ensure the stability and reliability of the picking process. (2) The linkage between the moving mechanism and the suction mechanism is achieved by driving the guide rail slider through the linear guide rail to move horizontally, and adjusting the height of the suction cup with the first electric push rod to form a precise material picking action in three-dimensional space, ensuring the smooth transfer of the air cushion from the placement cavity to the conveying device. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of an air cushion material handling device proposed in this utility model; Figure 2 This is a partial structural schematic diagram of an air cushion material handling device proposed in this utility model; Figure 3 This is a schematic diagram of the moving mechanism and the suction mechanism in an air cushion material handling device proposed in this utility model; Figure 4 This is a schematic diagram of the structure of the moving plate in the air cushion material handling device proposed in this utility model.

[0013] In the diagram: 11. Base; 12. Rotary table; 13. Placement seat; 14. Air cushion; 15. Mounting frame; 16. Conveying device; 21. Fixed plate; 22. Adjusting column; 23. Linear guide rail device; 24. Guide rail slider; 31. Moving plate; 32. Vacuum generator; 33. Hoses; 34. First electric push rod; 35. Lifting plate; 36. Connecting pipe; 37. Adjusting groove; 38. Adjusting nut; 39. Suction cup; 41. Second electric push rod; 42. Horizontal plate; 43. Top column; 44. Through hole. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-4 This utility model provides an embodiment of an air cushion material handling device, including a base 11, on which a rotating platform 12 is provided. The platform can rotate via a rotating device, such as a motor and a rotating shaft (not shown in the figure, a relatively mature technology, and will not be described in detail here). Placement seats 13 are equidistantly arranged on the rotating platform 12, each with a placement cavity for convenient placement of the air cushion 14. Two placement seats 13 can be used as a group, or one can be used as a group. Eight, ten, or other numbers can be provided, depending on the actual situation, to facilitate the handling of the sponge pad inside the air cushion 14. The injection of foundation liquid and subsequent heat sealing of aluminum foil are relatively mature technologies and will not be elaborated here. In order to remove the air cushion 14 from the placement cavity after processing and then move it to the conveying device 16 for transport and subsequent processing, the base 11 is equipped with a conveying device 16 on one side via the mounting frame 15. The conveying device 16 can be a conveyor belt to facilitate the transport of the air cushion 14, which can then be used for subsequent packaging and other processing. The mounting frame 15 is equipped with a suction mechanism via a moving mechanism, and the rotary table 12 is also equipped with an auxiliary component at one end near the mounting frame 15.

[0016] Please see Figures 1-4To facilitate the removal of the air cushion 14 from the placement cavity and its easy suction, movement, and conveying, the moving mechanism includes fixed plates 21 symmetrically arranged on both sides of the mounting frame 15. Adjustable columns 22 are mounted on the fixed plates 21, and the two can be fastened together with bolts to adjust the overall height. After adjustment, the plates are tightened and fixed. Other adjustment methods can also be used to adapt to the production and use of the air cushion 14. A linear guide rail device 23 is fixedly mounted on the top of the adjusting column 22 on the same side. A guide rail slider 24 is slidably mounted on the linear guide rail device 23, and the reciprocating movement of the guide rail slider 24 can be achieved by a linear motor drive. The motion can also be achieved by using a reciprocating screw or other methods to achieve reciprocating sliding, which is a relatively mature technology and will not be elaborated here. The suction mechanism includes a movable plate 31 set between two guide rail sliders 24. A vacuum generator 32 is set on the movable plate 31. The output end of the vacuum generator 32 is connected to a suction cup 39 through a hose 33. A first electric push rod 34 is set below the movable plate 31. A lifting plate 35 is set at the output end of the first electric push rod 34. The lifting plate 35 is connected to the suction cup 39. By extending and retracting the first electric push rod 34, the suction cup 39 can be moved up and down, which is convenient for placing the air cushion 1 in the cavity. 4. For suction and other operations, the lifting plate 35 has an adjustment groove 37, and a connecting pipe 36 is installed in the adjustment groove 37. The top end of the connecting pipe 36 is connected to the flexible hose 33, and the bottom end of the connecting pipe 36 is connected to the suction cup 39. An adjusting nut 38 is threaded onto the outside of the connecting pipe 36. The adjusting nut 38 matches the adjustment groove 37, and the connecting pipe 36 slides in the adjustment groove 37 to adjust the position of the suction cup 39. After adjustment, it can be tightened by the adjusting nut 38. The auxiliary component includes a second electric push rod 41 installed on the base 11. The output end of the second electric push rod 41 is fixed. A horizontal plate 42 is provided, and a top column 43 is provided on the horizontal plate 42. Through holes 44 matching the top column 43 are equally spaced on the rotating table 12. The through holes 44 correspond one-to-one with the placement cavity. The number of through holes 44 is the same as the number of placement cavities and corresponds to the number of placement cavities. This makes it convenient to push out the air cushion 14 in the corresponding placement cavity after rotating to the conveying device 16. The auxiliary suction cup 39 picks it up. In order to help push the air cushion 14 out of the placement cavity, the auxiliary component can also use the method of supplying air from the bottom of the through hole 44. The auxiliary suction cup 39 picks up the air cushion 14 from the placement cavity. This is a relatively mature technology and will not be described in detail here.

[0017] Working Principle: In use, the placement seat 13 places the air cushion 14, and then the rotary table 12 rotates to perform corresponding processing such as injecting foundation liquid and heat-sealing aluminum foil. When transfer is required, the processed air cushion 14 rotates to the conveying device 16, and moves along the linear guide rail device 23, moving the guide rail slider 24. The suction cup 39 moves to directly above the air cushion 14, the first electric push rod 34 extends, moving the lifting plate 35 downward, and the suction cup 39 contacts the air cushion 14. The vacuum generating device 32 works, and together with the hose 33, connecting pipe 36 and suction cup 39, it can pick up the air cushion 14. At the same time, the second electric push rod 41 extends, moving the horizontal plate 42 upward and the top column 43 upward, entering the through hole 44, which can then be used to lift the air cushion 14. The air cushion 14 inside the placement seat 13 is pushed out. At the same time as the second electric push rod 41 extends, the first electric push rod 34 retracts, moving the lifting plate 35 upward and resetting. With the help of the suction cup 39, the air cushion 14 can be picked up and moved. Then, the linear guide rail device 23 moves the guide rail slider 24 towards the conveying device 16. After moving above the conveying device 16, the first electric push rod 34 extends, moving the lifting plate 35 downward. The air cushion 14 contacts the conveying device 16, the vacuum generating device 32 stops working, and the suction cup 39 loses its grip on the air cushion 14. Then, the air cushion 14 is conveyed through the conveying device 16. After that, the first electric push rod 34 and the second electric push rod 41 reset. The above operation is repeated to pick up and convey the next batch of air cushions 14.

[0018] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An air cushion material handling device, comprising a base (11), a rotating platform (12) disposed on the base (11), and placement seats (13) equidistantly disposed on the rotating platform (12), wherein a placement cavity is formed in the placement seat (13), and an air cushion (14) is disposed in the placement cavity, characterized in that: A conveying device (16) is provided on one side of the base (11) via a mounting frame (15). A suction mechanism is provided on the mounting frame (15) via a moving mechanism. An auxiliary component is also provided on one end of the rotating table (12) near the mounting frame (15).

2. The air cushion material handling device according to claim 1, characterized in that: The moving mechanism includes fixed plates (21) symmetrically arranged on both sides of the mounting frame (15), with an adjusting column (22) on the fixed plate (21), and a linear guide rail device (23) fixedly arranged at the top of the adjusting column (22) on the same side, and a guide rail slider (24) slidably arranged on the linear guide rail device (23).

3. The air cushion material handling device according to claim 2, characterized in that: The suction mechanism includes a movable plate (31) disposed between two guide rail sliders (24), and a vacuum generator (32) is disposed on the movable plate (31). The output end of the vacuum generator (32) is connected to a suction cup (39) through a hose (33).

4. The air cushion material handling device according to claim 3, characterized in that: The first electric push rod (34) is provided under the moving plate (31), and the output end of the first electric push rod (34) is provided with a lifting plate (35), which is connected to the suction cup (39).

5. The air cushion material handling device according to claim 4, characterized in that: The lifting plate (35) is provided with an adjustment groove (37), and a connecting pipe (36) is provided in the adjustment groove (37). The top end of the connecting pipe (36) is connected to the hose (33), and the bottom end of the connecting pipe (36) is connected to the suction cup (39). An adjusting nut (38) is threadedly engaged on the outside of the connecting pipe (36), and the adjusting nut (38) matches the adjustment groove (37).

6. The air cushion material handling device according to claim 5, characterized in that: The auxiliary component includes a second electric push rod (41) mounted on the base (11). A horizontal plate (42) is fixedly mounted on the output end of the second electric push rod (41). A top column (43) is mounted on the horizontal plate (42). Through holes (44) matching the top column (43) are equidistantly opened on the rotating table (12). The through holes (44) correspond one-to-one with the placement cavity.