A large-width steel plate dividing and transferring system
Patent Information
- Application Number
- CN202522421988.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0002]大宽度钢板在使用的时候需要进行切割成两块小的,分割完成之后由一块钢板变成两块钢板,在分割之前钢板的一侧有喷码,分割之后,其中一个钢板上就没有喷码,需要再将另一块钢板进行喷码,传统方法在分割之前通过起吊机构进行大钢板的上料,分割完成以后需要通过上料的起吊机构进行重复操作转移两块钢板,导致整体的效率比较低
[0008] The beneficial effects of this utility model are as follows: This utility model is equipped with two tracks, on which a loading mechanism and a unloading mechanism travel. The loading mechanism moves via a set of trolley traveling mechanisms on a large frame to load wide steel plates through a steel plate lifting device. The unloading mechanism moves via two sets of trolley traveling mechanisms on a large frame to simultaneously lift two divided steel plates through a steel plate lifting device. The two steel plates are simultaneously loaded onto two discharge roller conveyors. The two steel plates with the same code enter the processing workshop at the same time, improving the transfer efficiency. A spring is sleeved on the outside of the vertical rod. The spring can play a buffering role when the vacuum suction cup pulls the steel plate downward.
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Figure CN224857797U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel plate segmentation and transfer, specifically to a segmentation and transfer system for wide steel plates. Background Technology
[0002] When using wide steel plates, they need to be cut into two smaller pieces. After the cutting, one steel plate becomes two steel plates. Before cutting, one side of the steel plate is marked with inkjet printing. After cutting, one of the steel plates will not have inkjet printing, and the other steel plate needs to be marked with inkjet printing. The traditional method is to use a lifting mechanism to load the large steel plate before cutting. After cutting, the two steel plates need to be transferred by the lifting mechanism, which results in low overall efficiency. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a segmentation and transfer system for wide steel plates.
[0004] The technical solution of this utility model is implemented as follows: A segmentation and transfer system for wide steel plates includes several columns arranged on both sides. A support frame is installed on the top of each column. A first track is installed on the top of the support frame. A loading mechanism before segmentation and a unloading mechanism after segmentation are installed on the top of the two first tracks. The loading mechanism includes a large trolley frame that travels on the two first tracks. Two connecting beams are fixedly connected between the tops of the two large trolley frames. A second track is fixedly connected to the top of each connecting beam. A small trolley frame travels on each of the two second tracks. The unloading mechanism includes a trolley frame that travels on the two... There are two large trolley frames on track one. Two connecting beams are fixedly connected between the tops of the two large trolley frames two. Track three is fixed to the top of each connecting beam. Two sets of trolley traveling mechanisms travel on the top of track three. Each set of trolley traveling mechanisms includes two trolley frames two. A connecting seat is fixed between the tops of the two trolley frames one. Connecting seats are also fixed between the tops of the two trolley frames two on different tracks three. A lifting mechanism is installed on the top of the connecting seat. A steel plate hanger is installed on the lifting mechanism. A feeding roller conveyor is installed below the feeding mechanism. Two discharge roller conveyors are installed below the discharging mechanism.
[0005] The lifting device includes a dual-output shaft reducer. The ends of the two output shafts of the dual-output shaft reducer are respectively connected to winches. Steel wire ropes are wound on the winches. The bottom of the steel wire ropes is wound on a fixed pulley. The fixed pulleys are mounted on a pulley frame. The pulley frame is fixedly connected to the top of the steel plate lifting device.
[0006] The steel plate lifting device includes a mounting base. Several connecting columns are installed along the length of the bottom of the mounting base. The two ends of the connecting columns extend to both sides of the mounting base. Mounting sleeves are fitted on both sides of the connecting columns. The mounting sleeves are hollow structures with open ends. Extension plates are fixedly connected to the two ends of the bottom of the mounting sleeves. Two vertical rods are fixedly connected to the extension plates. Vacuum suction cups are connected to the bottom of the vertical rods.
[0007] The vertical rod is a threaded rod. The top of the vacuum suction cup is fixedly connected to a Z-shaped connector. The vertical rod passes through the connector. A nut is fixed on the vertical rod at the top of the extension plate. A nut is also fixed on the vertical rod at the bottom of the horizontal part of the connector. A spring is fitted on the outside of the vertical rod. The spring is located between the horizontal part of the extension plate and the connector.
[0008] The beneficial effects of this utility model are as follows: This utility model is equipped with two tracks, on which a loading mechanism and a unloading mechanism travel. The loading mechanism moves via a set of trolley traveling mechanisms on a large frame to load wide steel plates through a steel plate lifting device. The unloading mechanism moves via two sets of trolley traveling mechanisms on a large frame to simultaneously lift two divided steel plates through a steel plate lifting device. The two steel plates are simultaneously loaded onto two discharge roller conveyors. The two steel plates with the same code enter the processing workshop at the same time, improving the transfer efficiency. A spring is sleeved on the outside of the vertical rod. The spring can play a buffering role when the vacuum suction cup pulls the steel plate downward. Attached Figure Description
[0009] Figure 1 This is a top view of the structure of this utility model.
[0010] Figure 2 This is the main structural view of the present invention.
[0011] Figure 3 for Figure 2 A schematic diagram of a local structure.
[0012] Figure 4 for Figure 3 A magnified structural diagram of point A in the middle.
[0013] Figure 5 This is a top view of the structure of a specific embodiment of the present invention.
[0014] Figure 6 Left view of this utility model.
[0015] Figure 7 Right view of this utility model.
[0016] Figure 8 This is a side view of the inkjet printing device.
[0017] Figure 9This is a top view of the cutting device according to a specific embodiment.
[0018] Figure 10 This is a side view of the structure of the dividing device and the inkjet printing device.
[0019] Attached reference numerals: 1. Column; 2. Rail 1; 3. Main frame 1; 4. Rail 2; 5. Small frame 1; 6. Dual output shaft reducer; 7. Winch; 8. Wire rope; 9. Mounting base; 10. Connecting column; 11. Base; 12. Support column; 13. Rotating arm; 14. Drive motor 1; 15. Slide rail 1; 16. Rack 1; 17. Mounting sleeve; 18. Sliding seat 1; 19. Extension plate; 20. Bracket; 21. Moving frame; 22. Laser cutting head; 23. Housing; 24. 25. Vertical rod; 26. Horizontal pipe; 27. Connecting pipe; 28. Dust collector; 29. Support plate; 30. Slewing bearing; 31. Drive gear one; 32. Drive motor three; 33. Feed roller conveyor; 34. Discharge roller conveyor; 35. Vacuum suction cup; 36. Main frame two; 37. Track three; 38. Small frame two; 39. Laser spraying base; 40. Sliding seat two; 41. Slide rail two; 42. Rack two; 43. Drive motor two; 44. Connecting seat; 45. Spring. Detailed Implementation
[0020] like Figure 1-10 As shown, a wide steel plate cutting and transfer system includes several columns 1 arranged on both sides. Each column 1 has a support frame mounted on its top. The top of the support frame is equipped with a track 2. The tops of the two tracks 2 are equipped with a loading mechanism before cutting and a unloading mechanism after cutting. The loading mechanism includes a large carriage 3 that travels on the two tracks 2. Two tracks 4 are fixedly connected between the tops of the two large carriages 3. Small carriages 5 travel on each of the two tracks 2. The unloading mechanism includes a large carriage 35 that travels on the two tracks 2. The tops of the two large carriages 35... Two tracks 36 are fixedly connected between them. Two sets of trolley traveling mechanisms travel on the top of the tracks 36. Each set of trolley traveling mechanisms includes two trolley frames 37. The two trolley frames 37 are located on the two tracks 36 respectively. A connecting seat is fixed between the tops of the two trolley frames 37. A connecting seat is also fixed between the tops of the two trolley frames 37 on the two different tracks 36. A lifting mechanism is installed on the top of each connecting seat. A steel plate lifting device is lifted on the lifting mechanism. A feeding roller conveyor 32 is set below the feeding mechanism. Two discharging roller conveyors 33 are placed below the discharging mechanism.
[0021] Specifically, a dividing mechanism and a coding mechanism are installed between the infeed roller conveyor 32 and the discharge roller conveyor 33, as shown in the figure. The steel plate to be cut is transported from the roller conveyor 32 to the bottom of the feeding device. The feeding device sends the steel plate to the dividing mechanism for dividing and coding. One side of the steel plate is already coded. After the steel plate is divided into two halves, the other half of the steel plate will not be coded. Therefore, only the other side of the steel plate needs to be coded. After the coding is completed, the unloading device will unload both halves of the steel plate. The steel plates are fed onto the discharge roller conveyor 33, thus completing the entire operation. The feeding device moves left and right on the track 2 via the main frame 3, while the trolley frame 5 moves back and forth with the steel plate lifting device to lift the steel plates on the feed roller conveyor 32 onto the dividing mechanism. After the steel plates are divided into two pieces, the unloading mechanism moves horizontally via the main frame 35. The two sets of trolley traveling mechanisms each drive a steel plate lifting device, simultaneously lifting the two cut steel plates onto the two discharge roller conveyors 33.
[0022] The lifting device includes a dual-output shaft reducer 6, with a winch 7 connected to the ends of the two output shafts of the dual-output shaft reducer 6. A wire rope 8 is wound on the winch 7, and the bottom of the wire rope 8 is wound on a fixed pulley. The fixed pulley is mounted on a pulley frame, which is fixedly connected to the top of the steel plate lifting device. Specifically, the winch 7 is started to drive the wire rope 8 to rise and fall, thereby driving the steel plate lifting device to rise and fall.
[0023] The steel plate lifting device includes a mounting base 9. Several connecting columns 10 are installed along the length of the bottom of the mounting base 9. The two ends of the connecting columns 10 extend to both sides of the mounting base 9. Mounting sleeves 17 are fitted on both sides of the connecting columns 10. The mounting sleeves 17 are hollow structures with open ends. Extension plates 19 are fixedly connected to the two ends of the bottom of the mounting sleeves 17. Two vertical rods 24 are fixedly connected to the extension plates 19. Vacuum suction cups 34 are connected to the bottom of the vertical rods 24. The vertical rods 24 are threaded rods. A Z-shaped connecting seat 43 is fixedly connected to the top of the vacuum suction cup 34. The vertical rods 24 pass through the connecting seat 43. Nuts are fixed on the vertical rods 24 and at the top of the extension plates 19. Nuts are also fixed on the vertical rods 24 and at the bottom of the horizontal part of the connecting seat 43. Springs 44 are fitted on the outside of the vertical rods 24. The springs 44 are located between the horizontal part of the extension plates 19 and the connecting seat 43.
[0024] Specifically, the vacuum suction cup 34 is connected to the vacuum generator, which is not shown in the figure. This is existing technology and will not be described in detail. The vacuum suction cup 34 adsorbs the steel plate. When the vacuum suction cup 34 descends to adsorb, the spring 44 can provide a buffering effect.
[0025] A housing 23 is placed between the feed roller conveyor 32 and the discharge roller conveyor 33. The top of the housing 23 is open. Multiple spaced and parallel support plates 28 are fixedly connected to the top opening of the housing 23. The two sides of the support plates 28 are fixedly connected to the inner side of the housing 23. The top of the support plates 28 is serrated. A horizontal pipe 25 is connected to the outer side of the housing 23. A connecting pipe 26 is installed between the horizontal pipe 25 and the housing 23. The connecting pipe 26 is connected to the dust collector 27.
[0026] Specifically, the large-width steel plate to be cut is placed on top of the support plate 28 by the feeding device, and then cut along its length by the cutting mechanism to cut the large-width steel plate into two parts. The side without inkjet printing is then printed to make the two steel plates cut from one large steel plate consistent. Slag will be generated during the cutting process. The dust collector 27 is started, and the slag enters the dust collector 27 through the connecting pipe 26 and the horizontal pipe 25. The dust collector 27 can be a commercially available dust collector.
[0027] The cutting mechanism is located on the side of the housing 23. The cutting mechanism includes two spaced-apart brackets 20. A U-shaped movable frame 21 is movably mounted on the top of the brackets 20. A laser cutting head 22 is movably mounted on the horizontal part of the movable frame 21. The laser cutting tool 22 is fixed on the sliding seat 39. The sliding seat 39 moves along the slide rail 40. The slide rail 40 is fixed on the top of the horizontal part of the movable frame 21. A rack 41 is provided on the side of the slide rail 40. The rack 41 meshes with the drive gear 2. The drive gear 2 is driven by the drive motor 42. The top of each bracket 20 is fixedly connected to the slide rail 15 and the rack 16. A sliding seat 18 is slidably mounted on the slide rail 15. The rack 16 meshes with the gear 1. The gear 1 is mounted on the drive motor 14. The drive motor 14 is mounted on the top of the sliding seat 18. The vertical part of the movable frame 21 is fixedly connected to the top of the sliding seat 18.
[0028] Specifically, the laser cutting tool 22 is driven by the moving frame 21 to move left and right along the support 20. The movement process is as follows: the sliding seat 18 drives the drive gear 1 to rotate through the drive motor 14, thereby moving along the rack 16. The moving frame 21 on the top of the sliding seat 18 also moves accordingly. The sliding seat 29 moves along the horizontal part of the moving frame 21, so that the laser cutting head 22 can move back, forth and left and right.
[0029] The coding mechanism includes a base 11, which is fixed to the ground. A support column 12 is fixed to the top of the base 11. A rotating arm 13 is rotatably connected to the upper part of the support column 12. A laser inkjet nozzle 38 is fixedly connected to the rotating arm 13. A slewing bearing 29 is fixedly connected to the outside of the support column 12. The top of the outer ring gear of the slewing bearing 29 is fixedly connected to the bottom of the rotating arm 13. The outer ring gear of the slewing bearing 29 meshes with a drive gear 30. The drive gear 30 is mounted on a drive motor 31. The drive motor 31 is vertically fixedly mounted on the side of the support column 12.
[0030] Specifically, during the inkjet printing process, the rotating arm 13 is positioned above the large steel plate. At this time, the moving frame 21 needs to be moved to the right side of the housing 23 to avoid affecting the inkjet printing work. After the inkjet printing is completed, the drive motor 31 is started to rotate the rotating arm 13 to the side of the housing 23. This will not affect the cutting work. The laser inkjet printer 38 then prints ink on the steel plate.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A segmentation and transfer system for wide steel plates, characterized in that: The system includes several columns on both sides, with a support frame mounted on top of each column. A track is mounted on top of the support frame, and a loading mechanism (before segmentation) and a unloading mechanism (after segmentation) are mounted on top of the two tracks. The loading mechanism includes a large trolley frame that travels on the two tracks, with two connecting beams fixedly connected to the top of each large trolley frame. A track is fixedly connected to the top of each connecting beam, and a small trolley frame travels on each of the two tracks. The unloading mechanism includes a large trolley frame that travels on the two tracks, and the two small trolley frames... Two connecting beams are fixedly connected at the top of the structure. Each connecting beam has a track three fixed at its top. Two sets of trolley traveling mechanisms travel on the top of the track three. Each set of trolley traveling mechanisms includes two trolley frames two. A connecting seat is fixed between the tops of the two trolley frames one. A connecting seat is also fixed between the tops of the two trolley frames two on two different tracks three. A lifting mechanism is installed on the top of the connecting seat. A steel plate hanger is installed on the lifting mechanism. A feeding roller conveyor is installed below the feeding mechanism. Two discharge roller conveyors are installed below the discharging mechanism.
2. The segmentation and transfer system for wide steel plates according to claim 1, characterized in that: The lifting device includes a dual-output shaft reducer. The ends of the two output shafts of the dual-output shaft reducer are respectively connected to winches. Steel wire ropes are wound on the winches. The bottom of the steel wire ropes is wound on a fixed pulley. The fixed pulleys are mounted on a pulley frame. The pulley frame is fixedly connected to the top of the steel plate lifting device.
3. The segmentation and transfer system for large-width steel plates according to claim 2, characterized in that: The steel plate lifting device includes a mounting base. Several connecting columns are installed along the length of the bottom of the mounting base. The two ends of the connecting columns extend to both sides of the mounting base. Mounting sleeves are fitted on both sides of the connecting columns. The mounting sleeves are hollow structures with open ends. Extension plates are fixedly connected to the two ends of the bottom of the mounting sleeves. Two vertical rods are fixedly connected to the extension plates. Vacuum suction cups are connected to the bottom of the vertical rods.
4. The segmentation and transfer system for wide steel plates according to claim 2, characterized in that: The vertical rod is a threaded rod. The top of the vacuum suction cup is fixedly connected to a Z-shaped connector. The vertical rod passes through the connector. A nut is fixed on the vertical rod at the top of the extension plate. A nut is also fixed on the vertical rod at the bottom of the horizontal part of the connector. A spring is fitted on the outside of the vertical rod. The spring is located between the horizontal part of the extension plate and the connector.