Automatic weighing bin for refractory material production
Patent Information
- Application Number
- CN202522129445.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-09
AI Technical Summary
但是由于粉料在经过称量料仓称量外排时,粉料存在粘连堵塞出料口的风险,进而严重影响生产效率,并且现有的称量料仓在排料时不能定量对粉料进行排出,对此,本申请特意提出一种耐火材料生产用自动称量料仓,用于解决上述问题
本申请在使用时,将粉料添加到料仓中进而可以通过称重传感器对粉料进行称量,当称量完毕需要排出粉料时,先启动驱动装置带动横移挡板向右移动进而脱离对出料管的封堵,此时粉料将可以通过出料管向下排出,进一步的,为了避免粉料粘接堵塞在出料管,故在出料管处设置有梳料辊,在排出粉料时,通过第一步进电机带动梳料辊转动,梳料辊转动将不仅可以通过疏料槽定量排出粉料,还可以通过疏料齿对粉料进行刮蹭,进而可以对粘接的分料进行破坏,进而可以避免有粘接的粉料的堵塞出料管,确保正常排料,本申请结构简单,使用方便,实用性强。
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Figure CN224857868U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of refractory material weighing silo devices, and in particular to an automatic weighing silo for refractory material production. Background Technology
[0002] Refractory materials are inorganic non-metallic materials with a refractoriness of not less than 1580℃, good resistance to thermal shock and chemical corrosion, low thermal conductivity, and low coefficient of expansion. They are mainly manufactured from natural minerals such as bauxite, silica, magnesite, and dolomite through processing.
[0003] The production of refractory materials generally requires the initial crushing of raw materials, followed by various processing steps to create products of specific sizes and shapes. During this process, an automatic weighing silo is needed to weigh the materials used in refractory production, facilitating the proportioning of raw materials. However, when the powder is weighed and discharged from the silo, there is a risk of powder sticking and clogging the outlet, severely impacting production efficiency. Furthermore, existing weighing silos cannot quantitatively discharge powder. Therefore, this application specifically proposes an automatic weighing silo for refractory material production to address these issues. Utility Model Content
[0004] To address the above situation and overcome the shortcomings of existing technologies, this utility model provides an automatic weighing hopper for refractory material production. The technical solution it provides includes a frame, characterized in that a weighing sensor is fixedly connected to the frame, the weighing sensor is fixedly connected to a hopper, a conical guide portion is coaxially fixedly connected to the bottom of the hopper, a discharge pipe is coaxially fixedly connected to the lower end of the guide portion, a longitudinally arranged combing pipe is integrally connected to the discharge pipe, and a combing roller is coaxially rotatably connected to the combing pipe. The combing roller has multiple combing grooves evenly distributed around its axis. Each sidewall edge of the combing groove is provided with several evenly distributed combing teeth. The front end of the combing tube is fixedly connected to a first stepper motor for driving the combing roller. The sidewall of the discharge tube has a through mounting groove that runs from left to right. A transverse baffle is slidably connected to the mounting groove. Two crossbars are fixedly connected to the right end of the discharge tube. The two crossbars are fixedly connected to a mounting plate. A driving device for driving the transverse baffle is provided between the mounting plate and the sidewall of the discharge tube.
[0005] Preferably, the driving device includes a lead screw located between two crossbars, with its left and right ends rotatably connected to the side wall of the discharge pipe and the mounting plate, respectively. The lead screw is threaded with an inner connecting rod, and each of the crossbars is slidably connected with an outer connecting rod. Both the inner and outer connecting rods are fixedly connected to a transverse baffle. The mounting plate is fixedly connected with a second stepper motor for driving the lead screw.
[0006] Preferably, the frame consists of two support legs symmetrically arranged about the hopper, and there are two weighing sensors, each corresponding to and fixedly connected to one of the support legs.
[0007] The beneficial effects of this utility model are: In use, the powder is added to the hopper and weighed by a weighing sensor. When the powder needs to be discharged after weighing, the drive device is activated to move the transverse baffle to the right, thus disengaging it from the discharge pipe. At this time, the powder can be discharged downward through the discharge pipe. Furthermore, to prevent the powder from sticking and clogging the discharge pipe, a combing roller is installed at the discharge pipe. When discharging the powder, the first stepper motor drives the combing roller to rotate. The rotation of the combing roller not only discharges the powder quantitatively through the sifting trough, but also scrapes the powder with the sifting teeth, thereby breaking down any sticky powder and preventing the powder from clogging the discharge pipe, ensuring normal discharge. This application has a simple structure, is easy to use, and is highly practical. Attached Figure Description
[0008] Figure 1 This is a first-person perspective stereoscopic view of the present invention.
[0009] Figure 2 This is an enlarged view of region A in the first-person perspective stereoscopic view of this utility model.
[0010] Figure 3 This is a partial three-dimensional sectional view of the present invention from a second perspective.
[0011] Figure 4 This is a partial three-dimensional sectional view of the present invention from a third perspective.
[0012] Figure 5 This is a partial stereoscopic view of the present invention from a fourth perspective.
[0013] Figure 6 This is the front view of the present utility model.
[0014] Figure Labels 1. Frame, 2. Weighing sensor, 3. Hopper, 4. Guide section, 5. Discharge pipe, 6. Combing pipe, 7. Combing roller, 8. Combing groove, 9. Combing teeth, 10. First stepper motor, 11. Mounting slot, 12. Transverse baffle, 13. Crossbar, 14. Mounting plate, 15. Drive unit, 16. Lead screw, 17. Inner connecting rod, 18. Outer connecting rod, 19. Second stepper motor, 20. Support leg. Detailed Implementation
[0015] The following is in conjunction with the appendix Figure 1-6 The specific embodiments of this utility model will be described in further detail.
[0016] In the first embodiment, the technical solution is as follows: When using this application, powder is added to the hopper 3 and then weighed by the weighing sensor 2. When the powder needs to be discharged after weighing, the drive device 15 is started to drive the transverse baffle 12 to move to the right and thus disengage from the discharge pipe 5. At this time, the powder can be discharged downward through the discharge pipe 5. Furthermore, in order to avoid the powder sticking and blocking the discharge pipe 5, a combing roller 7 is provided at the discharge pipe 5. When discharging the powder, the first stepper motor 10 drives the combing roller 7 to rotate. The rotation of the combing roller 7 can not only discharge the powder quantitatively through the sifting groove, but also scrape the powder through the sifting teeth, thereby breaking the sticky powder and preventing the sticky powder from blocking the discharge pipe 5, thus ensuring normal discharge.
[0017] In Example 2, based on Example 1, specifically, in this application, a weighing sensor 2 fixedly connected to the hopper 3 is installed on the frame 1, i.e., the support leg 20, thereby enabling automatic weighing of the powder in the hopper 3. Under normal circumstances, the transverse baffle 12 is as shown in the attached drawings. Figure 2 The material is fully inserted into the mounting slot 11, thereby completely blocking the discharge pipe 5 and preventing material from being discharged through the discharge pipe 5, which would affect the weighing of the material. The guide part 4 facilitates the collection and discharge of powder into the discharge pipe 5.
[0018] When powder needs to be discharged, the second stepper motor 19 on the mounting plate 14 is started to rotate forward to the set stroke. The forward stroke of the second stepper motor 19 will drive the lead screw 16 to rotate forward to the corresponding stroke. The forward rotation of the lead screw 16 will drive the transverse baffle 12 through the inner connecting rod 17 that is threaded with it. The transverse baffle 12 is in sliding engagement with the crossbar 13 through the outer connecting rod 18. Therefore, the forward rotation of the lead screw 16 will drive the transverse baffle 12 to slide to the right along the crossbar 13. As a result, the transverse baffle 12 will gradually disengage from the blockage of the discharge pipe 5, and the powder can then flow downward through the discharge pipe 5. Furthermore, to ensure quantitative and smooth material discharge, and more importantly, to prevent material adhesion and blockage of the discharge pipe 5, a combing roller 7 is installed. Multiple combing grooves 8 and several combing teeth 9 are evenly distributed around the combing roller 7. When the first stepper motor 10 is started, it drives the combing roller 7 to rotate. During rotation, powder sequentially fills each combing groove 8, and discharges the powder when each combing groove 8 faces downwards. This achieves quantitative powder discharge, facilitating the quantitative addition of powder to external molding devices and improving production efficiency. Additionally, during the rotation of the combing roller 7, the combing teeth continuously scrape the powder, breaking down any adhered material and preventing blockage of the discharge pipe 5, ensuring normal material discharge.
[0019] In Example 3, based on Example 2, the second motor on the mounting plate 14 is started to reverse the set stroke. The second stepper motor 19 reverses the set stroke, which will drive the lead screw 16 to reverse the corresponding stroke, thereby driving the transverse baffle 12 to move to the left by the corresponding stroke and reset, so that the transverse baffle 12 can block the discharge pipe 5 again.
Claims
1. An automatic weighing silo for refractory material production, comprising a frame (1), characterized in that, The frame (1) is fixedly connected to a weighing sensor (2), the weighing sensor (2) is fixedly connected to a hopper (3), the bottom of the hopper (3) is coaxially fixedly connected to a guide part (4) arranged in a conical shape, the lower end of the guide part (4) is coaxially fixedly connected to a discharge pipe (5), the discharge pipe (5) is integrally connected to a longitudinally arranged combing pipe (6), the combing pipe (6) is coaxially rotatably connected to a combing roller (7), the combing roller (7) is provided with multiple combing grooves (8) evenly distributed around its axis, and each side wall edge of the combing groove (8) is respectively provided with A number of evenly distributed comb teeth (9) are provided. The front end of the comb tube (6) is fixedly connected to a first step motor (10) for driving the comb roller (7). A through mounting groove (11) is provided on the side wall of the discharge tube (5). A transverse baffle (12) is slidably connected to the mounting groove (11). Two crossbars (13) are fixedly connected to the right end of the discharge tube (5). The two crossbars (13) are fixedly connected to a mounting plate (14). A driving device (15) for driving the transverse baffle (12) is provided between the mounting plate (14) and the side wall of the discharge tube (5).
2. The automatic weighing silo for refractory material production according to claim 1, characterized in that, The drive device (15) includes a lead screw (16) located between two crossbars (13). The left and right ends of the lead screw (16) are rotatably connected to the side wall of the discharge pipe (5) and the mounting plate (14) respectively. The lead screw (16) is threaded with an inner connecting rod (17). Each crossbar (13) is slidably connected with an outer connecting rod (18). The inner connecting rod (17) and the outer connecting rod (18) are both fixedly connected to the transverse baffle (12). The mounting plate (14) is fixedly connected with a second stepper motor (19) for driving the lead screw (16).
3. The automatic weighing silo for refractory material production according to claim 1, characterized in that, The frame (1) consists of two support legs (20) arranged symmetrically about the hopper (3). There are two weighing sensors (2), and the weighing sensors (2) correspond one-to-one with the support legs (20) and are fixedly connected.