Lamella machine

Abstract

The application relates to a rib piece machine, and belongs to the technical field of material conveying, processing and collecting. The rib piece machine comprises a feeding mechanism, a conveying mechanism and a collecting mechanism arranged in sequence. The feeding mechanism is provided with a mounting chassis, a feeding roller and a transmission roller group. The feeding roller is slidable, and the feeding mechanism is further provided with a sliding assembly, a deviation rectifying assembly and an adjusting assembly. The conveying mechanism comprises a folding device, a punching device and a cutting device. The collecting mechanism comprises a workbench and an alignment device. The workbench is provided with a rotating assembly. The alignment device is provided with a baffle, a conveying belt and a push plate. The application has the effects of realizing stable conveying, folding, punching, cutting and effective collecting and arranging of rib pieces.

Description

Technical Field

[0001] This application relates to the technical field of material conveying, processing and collection, and in particular to rib sheeting machines. Background Technology

[0002] Currently, the packaging industry is in a stage of vigorous development, and the demand for rib sheets is showing an increasing trend. As a key component of packaging materials, rib sheets play a vital role in various packaging structures, which can significantly improve the strength and stability of packaging. With the continuous expansion of market demand, the traditional manual rib sheet making method can no longer meet the needs of large-scale production. Mechanized production is gradually becoming an inevitable trend in the industry. However, most of the existing rib sheet making machines on the market are general-purpose equipment and lack special design for packaging rib sheets.

[0003] In existing technologies, the following solutions are mainly used to produce ribs: First, stamping is performed using a press with a die, which is relatively fast. Second, bending is performed multiple times on the material to form ribs, which is flexible. Third, roll forming technology is used, which uses multiple sets of rollers to gradually form the material, which is suitable for continuous production.

[0004] However, these existing technologies have obvious drawbacks: the production efficiency of existing rib sheeting machines is low, making it difficult to meet the urgent needs of large-scale production; moreover, the equipment is large in size and occupies a large area, the operation of existing technologies is relatively complex, and the maintenance costs are relatively high. Utility Model Content

[0005] In order to overcome the above problems, this application provides a rib-splitting machine.

[0006] The rib-slicing machine provided in this application adopts the following technical solution: The rib sheeting machine is equipped with, in sequence according to the rib sheet conveying order, the following: Feeding mechanism: includes mounting base, feeding roller and conveying roller group. The mounting base is set horizontally. Ribs are wound on the feeding roller. The feeding roller is slidably connected to the mounting base and the sliding direction is perpendicular to the conveying direction of the ribs. The mounting base is provided with a sliding component for the feeding roller to slide. The conveying roller group is set parallel to the feeding roller and fixedly connected. The ribs alternately pass through the conveying roller group. The conveying mechanism includes a folding device, a punching device, and a cutting device. The folding device includes a bending plate, which is rectangular. The two corners of the rectangular plate away from the feeding device are bent downwards. The ribs are conveyed in contact with the surface of the bending plate and are conveyed to the punching device after being bent. The punched ribs are then conveyed to the cutting device for cutting. Collection mechanism: includes a workbench and an alignment device. The workbench is horizontally set. The alignment device includes a baffle and a conveyor belt. The conveyor belt is fixedly connected to the workbench. The conveyor belt is horizontally set. The baffle is vertically set perpendicular to the conveyor belt's conveying direction. There are two baffles, and both baffles rotate relative to the conveyor belt. The rotation axis of the baffles is vertical.

[0007] By adopting the above technical solutions, the rib sheeting machine realizes the automated operation of rib sheet feeding, transmission and collection, which improves production efficiency and is suitable for large-scale continuous production; the feeding roller can slide along the direction perpendicular to the rib sheet conveying, which enhances the adaptability to rib sheets of different specifications; folding, punching and cutting operations ensure the forming quality of the rib sheets; the alignment device can align and sort the rib sheets, improve the consistency of the products, and at the same time, it is easy to operate and has low maintenance costs.

[0008] Optionally, the sliding assembly includes a mounting plate, a one-way screw, and a servo motor. A slide rail is fixed on the mounting base, and the slide rail is arranged perpendicular to the conveying direction of the rib sheet. Two mounting plates are provided and are respectively vertically installed at both ends of the feeding roller. The mounting plates slide within the slide rail. A sub-frame is fixedly connected to the mounting base. The servo motor is fixed on the sub-frame and fixedly connected to the one-way screw. The one-way screw is horizontally arranged and threadedly connected to the mounting plate.

[0009] By adopting the above technical solution, the servo motor drives the unidirectional lead screw to rotate, so that the mounting plate slides in the slide rail along the direction perpendicular to the rib conveying direction, realizing the sliding adjustment of the feeding roller. This makes it easy to adjust the position of the feeding roller according to actual production needs, and improves the adaptability and flexibility of the rib sheeting machine to different production conditions.

[0010] Optionally, the feeding mechanism is equipped with a correction component, which includes a stand and a laser detector. The transmission roller group is connected to the mounting plate, the stand is fixedly connected to the mounting base, and the laser detector is slidably connected to the stand. The laser detector corresponds to the edge position of the upper rib of the transmission roller group.

[0011] By adopting the above technical solution, the position of the reinforcing ribs on the transmission roller assembly can be detected using a laser detector. When the position of the reinforcing ribs deviates, it can be detected in time, thereby ensuring the subsequent transmission and processing accuracy of the reinforcing ribs and improving product quality.

[0012] Optionally, the support frame is provided with an adjustment assembly, which includes a first motor, a gear and a rack. The first motor is fixed to the support frame and the first motor is fixed to the gear. The rack slides horizontally relative to the support frame. The gear meshes with the rack. The laser detector is fixedly connected to the rack.

[0013] By adopting the above technical solution, the horizontal position of the laser detector can be precisely adjusted using the adjustment components. This allows for flexible and precise adjustment of the laser detector's detection position according to the different conveying conditions of the ribs, further improving the accuracy of correction detection during the rib conveying process.

[0014] Optionally, a scale is horizontally fixed on the stand, and a pointer is fixed on the laser detector. When the rack drives the laser detector to slide horizontally, the pointer indicates the corresponding scale on the scale.

[0015] By adopting the above technical solution, the horizontal sliding position of the laser detector can be understood intuitively and accurately, which makes it easier for operators to accurately adjust the position of the laser detector, improve the accuracy of correction during the conveying of the rib sheet, and thus improve the production quality and stability of the entire rib sheet machine.

[0016] Optionally, the workbench is provided with a rotating assembly, which includes a worm gear and a double worm. There are two worm gears. A rotating rod is vertically fixed on the baffle and fixed to the worm gear. The double worm is arranged horizontally perpendicular to the conveyor belt conveying direction. The double worm rotates relative to the workbench and meshes with the two worm gears respectively.

[0017] By adopting the above technical solution, the bidirectional worm gear rotates, driving the two worm wheels to rotate, which enables the synchronous rotation adjustment of the two baffles. This allows for flexible adjustment of the baffle angle according to the size of the ribs and collection requirements, effectively improving the alignment and collection effect of the ribs on the worktable, and enhancing collection efficiency and quality.

[0018] Optionally, the alignment device further includes push plates. Two push plates are provided and are vertically arranged on both sides of the conveyor belt. The push plates are arranged parallel to the conveyor belt and abut against the conveyor belt. The two push plates move in directions that are closer to or further away from each other.

[0019] By adopting the above technical solution, push plates that can move towards or away from each other are set on both sides of the conveyor belt, which can better align and organize the ribs, further improve the regularity and efficiency of collection, and ensure the quality of rib collection.

[0020] Optionally, a screw block is fixed on the push plate, and a bidirectional screw is rotatably connected to the bottom of the worktable. The rotation axis of the bidirectional screw is perpendicular to the conveying direction of the conveyor belt. Two screw blocks are symmetrically arranged relative to the center position of the bidirectional screw and are threadedly connected to the bidirectional screw respectively.

[0021] By adopting the above technical solution, and utilizing the cooperation of the bidirectional screw and the screw block, the two push plates can move synchronously in directions that are close to or far from each other, thereby achieving effective alignment and sorting of the ribs and improving the regularity and efficiency of rib collection.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. The feeding mechanism, conveying mechanism, and collecting mechanism are arranged in sequence to realize continuous production of rib sheets, improve production efficiency, and meet the needs of large-scale production; the feeding mechanism is equipped with a correction component, which can detect the edge position of the rib sheet through a laser detector and adjust it in conjunction with the adjustment component to ensure accurate rib sheet conveying position, further improving production efficiency and quality; 2. The feeding mechanism's discharge roller is adjustable and can slide. The transmission mechanism can fold, punch, and cut the ribs. The alignment device of the collection mechanism, through the cooperation of a rotatable baffle and a conveyor belt, ensures that the ribs are neatly aligned and collected, enhancing the equipment's adaptability to different materials. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application; Figure 2 This is a schematic diagram showing the structure of the feeding mechanism; Figure 3 This is a schematic diagram showing the cross-sectional structure of the adjustment component; Figure 4 This is a schematic diagram showing the cross-sectional structure of the workbench.

[0024] In the diagram, 1. Feeding mechanism; 11. Mounting base; 111. Slide rail; 112. Sub-frame; 12. Feeding roller; 13. Conveyor roller group; 2. Conveying mechanism; 21. Folding device; 22. Punching device; 23. Cutting device; 3. Collecting mechanism; 31. Workbench; 32. Alignment device; 321. Baffle; 322. Conveyor belt; 323. Push plate; 3231. Screw block; 3232. Bidirectional screw; 4. Sliding assembly; 41. Mounting plate; 42. One-way lead screw; 43. Servo motor; 5. Correction assembly; 51. Stand; 52. Laser detector; 6. Adjustment assembly; 61. First motor; 62. Gear; 63. Rack; 64. Scale; 65. Pointer; 7. Rotating assembly; 71. Worm gear; 72. Bidirectional worm. Detailed Implementation

[0025] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0026] This application discloses a rib-splitting machine.

[0027] refer to Figure 1 The rib sheeting machine includes a rib sheeting machine, which is provided with a feeding mechanism 1, a transmission mechanism 2 and a collecting mechanism 3 in sequence according to the rib sheet conveying sequence. The transmission mechanism 2 includes a folding device 21, a punching device 22 and a cutting device 23.

[0028] refer to Figure 1 and Figure 2The feeding mechanism 1 includes a mounting base 11, a feeding roller 12, and a transmission roller group 13. The mounting base 11 is horizontally arranged, and an adjacent horizontal sub-frame 112 is fixed to the mounting base 11. Two slide rails 111 are horizontally fixed on the mounting frame, and the two slide rails 111 are spaced apart. The slide rails 111 themselves are arranged perpendicular to the direction of rib conveying. An expansion shaft is provided on the feeding roller 12, and rib material is wound on the expansion shaft. When the expansion shaft is started, the rib material can be fixed.

[0029] A movable frame is slidably mounted on the mounting base 11. The movable frame slides within the slide rail 111. Two mounting plates 41 are vertically fixed on the movable frame. The two mounting plates 41 are respectively mounted on both ends of the feeding roller 12. The transmission roller group 13 includes multiple transmission rollers for alternately transmitting the reinforcing ribs. The multiple transmission rollers are all arranged parallel to the feeding roller 12, and both ends of the multiple transmission rollers are also mounted on the mounting plates 41.

[0030] The mounting base 11 is provided with a sliding component 4, which includes a one-way screw 42 and a servo motor 43. The servo motor 43 is fixed on the sub-frame 112 and is fixedly connected to the one-way screw 42. The one-way screw 42 is horizontally set and threadedly connected to the moving frame. The moving frame slides along a direction perpendicular to the rib conveying direction.

[0031] refer to Figure 2 and Figure 3 A correction component 5 is installed on the mounting base 11. The correction component 5 includes a vertical frame 51 and a laser detector 52. The vertical frame 51 is fixedly connected to the mounting base 11. An adjustment component 6 is installed on the vertical frame 51. The adjustment component 6 includes a first motor 61, a gear 62, and a rack 63. The first motor 61 is fixed to the vertical frame 51. The motor shaft of the first motor 61 is fixed to the gear 62. The rack 63 slides horizontally relative to the vertical frame 51. The gear 62 meshes with the rack 63. The laser detector 52 is fixedly connected to the rack 63. A scale 64 is horizontally fixed on the vertical frame 51. An L-shaped support rod and a pointer 65 are fixed on the laser detector 52. The laser detector 52 corresponds to the edge position of the rib on the feeding roller 12. At the same time, the support rod is fixedly connected to the pointer 65, and the pointer 65 indicates the corresponding position on the scale 64.

[0032] When the laser detector 52 detects a deviation in the position of the rib edge, the pointer 65 generates a corresponding scale difference with the scale 64. At this time, the servo motor 43 drives the one-way screw to rotate. The rotation of the one-way screw drives the moving frame to move a corresponding displacement relative to the mounting base 11, so that the position of the rib edge detected by the laser detector 52 is still at the edge position, thus achieving the correction effect.

[0033] refer to Figure 1The folding device 21 in the transmission mechanism 2 includes a bending plate, which is a rectangular plate with an incline. The two corners of the rectangular plate away from the feeding device are bent downwards. The reinforcing ribs are conveyed in contact with the surface of the bending plate and are folded after being bent. The folded reinforcing ribs are conveyed to the punching device 22 for punching, and then the punched reinforcing ribs are conveyed to the cutting device 23 for cutting. The punching device 22 and the cutting device 23 are conventional technical structures and will not be described in detail here.

[0034] refer to Figure 1 and Figure 4 The collecting mechanism 3 includes a workbench 31 and an alignment device 32. The workbench 31 is horizontally arranged and adjacent to the cutting device 23. The alignment device 32 includes a baffle 321, a push plate 323 and a conveyor belt 322. The conveyor belt 322 is fixedly connected to the workbench 31 and is horizontally arranged. There are two baffles 321, which are vertically arranged and located at the ends of the conveyor belt 322 along the conveying direction perpendicular to the conveyor belt 322. A rotating rod is vertically fixed at the ends of the two baffles 321 that are far apart from each other.

[0035] A rotating assembly 7 is provided on the workbench 31. The rotating assembly 7 includes a worm gear 71 and a bidirectional worm 72. There are two worm gears 71. The rotating rod is fixed coaxially with the worm gears 71. The bidirectional worm 72 is arranged horizontally along the conveying direction perpendicular to the conveyor belt 322. A first motor 61 is fixed inside the workbench 31. A drive tooth is fixed on the first motor 61. A driven tooth is fixed on the bidirectional worm 72. The drive tooth and the driven tooth mesh. The first motor 61 drives the drive tooth to rotate. The drive tooth meshes with the driven tooth, thereby realizing the rotation of the rotating rod.

[0036] Two push plates 323 are provided, each vertically positioned on either side of the conveyor belt 322. Each push plate 323 is parallel to and abuts against the conveyor belt 322. The two push plates 323 move in directions that bring them closer together or further apart. A screw block 3231 is fixed to each push plate 323. A second motor is fixed to the bottom of the worktable 31 and is fixed to a bidirectional screw 3232. The bidirectional screw 3232 rotates relative to the worktable 31, and the rotation axis of the bidirectional screw 3232 is perpendicular to the conveyor belt 322. In the conveying direction of the conveyor belt 322, two screw blocks 3231 are symmetrically arranged relative to the center position of the bidirectional screw 3232 and are threadedly connected to the bidirectional screw 3232 respectively. When the bidirectional screw 3232 rotates, it simultaneously drives the two screw blocks 3231 to move, that is, drives the two push plates 323 to move simultaneously towards the middle or both sides of the conveyor belt 322, thereby achieving the purpose of gathering and sorting the ribs. When the number of ribs reaches a certain amount, it drives the two baffles 321 to open to both sides simultaneously, so that the stack of ribs can be transferred to the worktable 31.

[0037] The implementation principle of the rib sheeting machine in this application embodiment is as follows: By rationally setting the feeding, transmission, and collection mechanisms 3, the rib sheeting production process becomes more orderly and efficient. The feeding mechanism 1's discharge roller 12 can be flexibly adjusted in position and is equipped with a correction component 5, which can ensure stable conveying of the rib sheets. The folding, punching, and cutting devices 23 of the transmission mechanism 2 process the rib sheets sequentially, meeting the forming requirements of the rib sheets. The alignment device 32 of the collection mechanism 3 can neatly collect the rib sheets, facilitating subsequent processing. The entire rib sheeting machine has a compact structure, is relatively simple to operate, and has low maintenance costs, improving the production efficiency and quality of rib sheets. At the same time, it also enhances the adaptability to different materials, solving the problems of low production efficiency, poor material adaptability, and high operation and maintenance costs of existing rib sheeting machines.

[0038] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A rib-slicing machine, characterized in that: According to the rib sheet conveying sequence, they are set up in sequence. Feeding mechanism (1): includes mounting base (11), feeding roller (12) and conveying roller group (13). The mounting base (11) is horizontally set. Ribs are wound on the feeding roller (12). The feeding roller (12) is slidably connected to the mounting base (11), and the sliding direction is perpendicular to the conveying direction of the ribs. The mounting base (11) is provided with a sliding component (4) for the feeding roller (12) to slide. The conveying roller group (13) is parallel to the feeding roller (12) and fixedly connected. Ribs alternately pass through the conveying roller group (13). The transmission mechanism (2) includes a folding device (21), a punching device (22) and a cutting device (23). The folding device (21) includes a bending plate. The bending plate is rectangular, and the two corners of the rectangular plate away from the feeding device are bent downwards. The ribs are conveyed in contact with the surface of the bending plate and after being bent, they are conveyed to the punching device (22) for punching. The punched ribs are conveyed to the cutting device (23) for cutting. The collection mechanism (3) includes a workbench (31) and an alignment device (32). The workbench (31) is horizontally set. The alignment device (32) includes a baffle (321) and a conveyor belt (322). The conveyor belt (322) is fixedly connected to the workbench (31). The conveyor belt (322) is horizontally set. The baffle (321) is vertically set along the conveying direction perpendicular to the conveyor belt (322). There are two baffles (321), and both baffles (321) rotate relative to the conveyor belt (322). The rotation axis of the baffles (321) is vertical.

2. The rib-slicing machine according to claim 1, characterized in that: The sliding assembly (4) includes a mounting plate (41), a one-way screw (42), and a servo motor (43). A slide rail (111) is fixed on the mounting base (11). The slide rail (111) is arranged perpendicular to the direction of the rib conveying. There are two mounting plates (41), which are respectively vertically installed at both ends of the feeding roller (12). The mounting plate (41) slides in the slide rail (111). A sub-frame (112) is fixedly connected to the mounting base (11). The servo motor (43) is fixed on the sub-frame (112) and fixedly connected to the one-way screw (42). The one-way screw (42) is arranged horizontally and threadedly connected to the mounting plate (41).

3. The rib-slicing machine according to claim 2, characterized in that: The feeding mechanism (1) is provided with a correction component (5), which includes a stand (51) and a laser detector (52). The transmission roller group (13) is connected to the mounting plate (41), the stand (51) is fixedly connected to the mounting base (11), and the laser detector (52) is slidably connected to the stand (51). The laser detector (52) corresponds to the edge position of the rib plate on the transmission roller group (13).

4. The rib-slicing machine according to claim 3, characterized in that: An adjustment assembly (6) is provided on the support frame (51). The adjustment assembly (6) includes a first motor (61), a gear (62) and a rack (63). The first motor (61) is fixed to the support frame (51), the first motor (61) is fixed to the gear (62), the rack (63) slides horizontally relative to the support frame (51), the gear (62) meshes with the rack (63), and the laser detector (52) is fixedly connected to the rack (63).

5. The rib-slicing machine according to claim 4, characterized in that: A scale (64) is fixed horizontally on the stand (51), and a pointer (65) is fixed on the laser detector (52). When the rack (63) drives the laser detector (52) to slide horizontally, the pointer (65) indicates the corresponding scale on the scale (64).

6. The rib-slicing machine according to claim 1, characterized in that: The workbench (31) is provided with a rotating assembly (7), which includes a worm gear (71) and a bidirectional worm (72). There are two worm gears (71). A rotating rod is vertically fixed on the baffle (321). The rotating rod is fixed to the worm gear (71). The bidirectional worm (72) is arranged horizontally along the conveying direction perpendicular to the conveyor belt (322). The bidirectional worm (72) rotates relative to the workbench (31) and meshes with the two worm gears (71) respectively.

7. The rib-slicing machine according to claim 6, characterized in that: The alignment device (32) further includes push plates (323). There are two push plates (323), which are vertically arranged on both sides of the conveyor belt (322). The push plates (323) are arranged parallel to the conveyor belt (322) and abut against the conveyor belt (322). The two push plates (323) move in directions that are closer to or further away from each other.

8. The rib-slicing machine according to claim 7, characterized in that: The push plate (323) is fixed with screw blocks (3231), and the bottom of the worktable (31) is rotatably connected with a bidirectional screw (3232). The rotation axis of the bidirectional screw (3232) is perpendicular to the conveying direction of the conveyor belt (322). The two screw blocks (3231) are symmetrically arranged relative to the center position of the bidirectional screw (3232) and are threadedly connected to the bidirectional screw (3232) respectively.

Images