A slitting device for film production
Patent Information
- Application Number
- CN202522087508.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0003]针对现有技术的不足,本实用新型提供了一种膜材生产用分切设备,具备能自动对裁切完成后的PET膜进行下料等优点,解决了上述的问题
1、本实用新型,在对PET膜进行分切时,通过驱动机构驱动收卷辊转动,从而将PET膜输送至裁切台上,之后通过推移组件驱动切刀横向移动,切刀移动对裁切台上的PET膜进行裁切,同时在切刀移动时,齿条跟随切刀移动,齿条移动至翻转组件处后,切刀对裁切台上的PET膜裁切完毕,同时齿条驱动翻转组件运转,翻转组件运转驱动裁切台翻转180度,这时裁切台上被分切完成的PET膜跟随裁切台翻转,之后再重力的作用下PET膜从裁切台上掉落,之后推移组件驱动切刀归位,在这过程中,齿条驱动翻转组件反向运转,这时翻转组件驱动裁切台归位,这时通过驱动机构和收卷辊的再次配合,将收卷辊上的PET膜再次送至裁切台上即可,达到了能对PET膜进行分切的同时,还能对裁切完毕的PET膜进行自动的下料,从而大大提升实用性和使用便捷性。
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Figure CN224857962U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slitting equipment technology, specifically a slitting equipment for film material production. Background Technology
[0002] Wine labels are tags affixed to wine bottles to identify relevant information about the wine. They are like the wine's "identity card," carrying a wealth of information to help consumers understand key details such as the wine's variety, origin, brewing process, and alcohol content. They are of great significance for consumers in selecting, tasting, and collecting wines. Most wine labels are made of PET film, PP film, or PVC film. Among them, labels made of PET film are widely favored by companies because of their advantages such as high tensile strength, high temperature resistance, high transparency, and good stability. After the PET film for wine labels is produced, it needs to be slit first, and then cut into appropriate sizes to facilitate the subsequent production of wine labels. Slitting equipment is required for this cutting process. Existing slitting equipment mostly requires manual collection of PET film after slitting. This means that manual collection is time-consuming and labor-intensive when performing batch cutting, and it also greatly increases the labor intensity of the workers. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this utility model provides a slitting device for film production, which has the advantages of automatically unloading the cut PET film, thus solving the aforementioned problems.
[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a slitting device for film production, including a fixed frame, on which a plurality of staggered winding rollers are arranged, and on which a driving mechanism, a limiting mechanism and a slitting mechanism are arranged, wherein the driving mechanism is used to drive the limiting mechanism and the winding rollers to rotate; The slitting mechanism includes a cutter, a cutting table, a pushing assembly, and several pressure rollers. The PET film on the take-up roller passes through the limiting mechanism and is distributed on the cutting table. The cutter is used to cut the PET film on the cutting table. The pushing assembly is used to drive the cutter to cut the PET film laterally. The pressure rollers are equipped with springs and are used to press the PET film tightly when the cutter is cutting. The cutting table is also provided with a flipping mechanism, which includes a rack and a flipping component. When the cutter moves, it can drive the rack to move. When the rack moves to the flipping component, the flipping component can drive the cutting table to flip 180 degrees.
[0005] Preferably, the flipping assembly includes a base, which is fixedly connected to the fixed frame. A rotating shaft is rotatably connected to the base, with both ends of the rotating shaft extending out of the base. A worm gear is fixedly connected to one end of the rotating shaft, and a worm is meshed with the outer side of the worm gear. The worm is rotatably connected to the base, and a drive gear is fixedly connected to the outer side of the worm. When the rack moves to the drive gear, it can drive the drive gear to rotate. The cutting table is fixedly connected to the rotating shaft.
[0006] Preferably, the pushing assembly includes a slide rail, which is fixedly connected to the fixed frame. A pneumatic slider is slidably connected to the slide rail, and the cutter is mounted on the pneumatic slider. A fixed plate is also fixedly connected to the outer side of the base. A cutter groove is formed on the top surface of the fixed plate, and the position of the cutter groove corresponds to the cutter.
[0007] Preferably, a bracket is rotatably connected to the outer side of the pressure roller, the pressure roller is horizontally arrayed on the inner side of the bracket, one end of the spring is fixedly connected to the top of the bracket, the other end of the spring is fixedly connected to the pneumatic slider, the spring is horizontally arrayed on the top surface of the bracket, a slide rod is also fixedly connected to the top of the bracket, one end of the slide rod away from the bracket extends out of the pneumatic slider, the slide rod is slidably connected to the pneumatic slider, and the rack is fixedly connected to the bracket.
[0008] Preferably, the limiting mechanism includes a limiting roller group, a lower pressure rod, an upper limiting roller, and a lower limiting roller. The limiting roller group, the upper limiting roller, and the lower limiting roller are all rotatably connected to the fixed frame from left to right. The lower pressure rod is installed on the fixed frame and is used to press down and tension the PET film. The spacing of the limiting roller group is distributed on the fixed frame.
[0009] Preferably, the limiting roller assembly consists of a driving roller and a driven roller. The driven roller is rotatably connected to the fixed frame. Supports are rotatably connected to both ends of the driving roller. The supports are vertically slidably connected to the fixed frame. Tension springs are fixedly connected to both sides of the supports. The end of the tension spring away from the support is fixedly connected to the fixed frame. The PET film is distributed between the driving roller and the driven roller. The driving roller and the driven roller can center and clamp the PET film.
[0010] Preferably, the drive mechanism includes a motor, which is fixedly connected to the fixed frame. A gearbox is fixedly connected to the output shaft of the motor. A front transmission gear set and a rear transmission gear set are respectively provided on the output shaft of the gearbox. The front transmission gear set is used to drive the drive roller in the limit roller set to rotate, and the rear transmission gear set is used to drive the take-up roller to rotate.
[0011] Compared with the prior art, this utility model provides a slitting device for film material production, which has the following beneficial effects: 1. This utility model, when slitting PET film, uses a drive mechanism to drive the take-up roller to rotate, thereby conveying the PET film to the cutting table. Then, a pusher component drives the cutter to move laterally, cutting the PET film on the cutting table. Simultaneously, as the cutter moves, the rack follows the cutter. After the rack reaches the flipping component, the cutter finishes cutting the PET film on the cutting table. At the same time, the rack drives the flipping component to rotate, causing the cutting table to rotate 180 degrees. The slitting PET film on the cutting table then flips with the cutting table and falls off the cutting table under gravity. The pusher component then drives the cutter to return to its original position. During this process, the rack drives the flipping component to rotate in the opposite direction, causing the flipping component to return the cutting table to its original position. Then, through the cooperation of the drive mechanism and the take-up roller, the PET film on the take-up roller is fed back to the cutting table. This achieves the simultaneous slitting of PET film and automatic unloading of the cut PET film, greatly improving practicality and ease of use.
[0012] 2. In this utility model, when the push assembly drives the cutter to move, the lower pressure roller moves with the cutter. When the lower pressure roller moves, the spring presses down on the lower pressure roller. When the lower pressure roller moves, the lower pressure roller transmits the pressure force transmitted by the spring to the PET film on the cutting table. At this time, the PET film is pressed tightly, thereby improving the cutting effect of the cutter on the PET film.
[0013] 3. In this utility model, when the drive mechanism is running, the limiting mechanism can tension and limit the PET film on the take-up roller, thereby improving the cutting effect of the cutter on the PET film. At the same time, the limiting roller group in the limiting mechanism can also drive the PET film on the take-up roller to move towards the cutting table, thereby improving the smoothness of the PET film movement. Attached Figure Description
[0014] Figure 1 This is a first-view schematic diagram of the present invention; Figure 2 for Figure 1 Enlarged schematic diagram of the structure at point A in the middle; Figure 3 This is a second-view schematic diagram of the present invention; Figure 4 This is a third-view schematic diagram of the present invention; Figure 5 This is a fourth-view schematic diagram of the present invention; Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point B.
[0015] In the diagram: 1. Fixed frame; 2. Take-up roller; 3. Drive mechanism; 31. Motor; 32. Gearbox; 33. Front transmission gear set; 34. Rear transmission gear set; 4. Limiting mechanism; 41. Limiting roller set; 411. Driven roller; 412. Driven roller; 413. Support; 414. Tension spring; 42. Lower pressure rod; 43. Upper limit roller; 44. Lower limit roller; 5. Sliding mechanism; 51. Cutting knife; 511. Fixed plate; 512. Cutting knife groove; 52. Cutting table; 53. Pushing assembly; 531. Slide rail; 532. Pneumatic slider; 54. Lower pressure roller; 541. Bracket; 542. Spring; 543. Slide rod; 6. Tilting mechanism; 61. Rack; 62. Tilting assembly; 621. Base; 622. Rotating shaft; 623. Worm gear; 624. Worm; 625. Drive gear. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes a slitting device for membrane material production.
[0018] Example 1: Please refer to Figures 1-6 A slitting device for film production includes a fixed frame 1, on which a plurality of staggered take-up rollers 2 are arranged. The fixed frame 1 is also equipped with a drive mechanism 3, a limiting mechanism 4 and a slitting mechanism 5. The drive mechanism 3 is used to drive the limiting mechanism 4 and the take-up rollers 2 to rotate. The slitting mechanism 5 includes a cutter 51, a cutting table 52, a pushing assembly 53, and several pressure rollers 54. The PET film on the take-up roller 2 passes through the limiting mechanism 4 and is distributed on the cutting table 52. The cutter 51 is used to cut the PET film on the cutting table 52. The pushing assembly 53 is used to drive the cutter 51 to cut the PET film laterally. The pressure rollers 54 are equipped with springs 542 and are used to press the PET film tightly when the cutter 51 is cutting. The cutting table 52 is also equipped with a flipping mechanism 6, which includes a rack 61 and a flipping component 62. When the cutter 51 moves, it can drive the rack 61 to move. When the rack 61 moves to the flipping component 62, the flipping component 62 can drive the cutting table 52 to flip 180 degrees.
[0019] In use, the take-up roller 2 is mounted on the fixed frame 1, and the PET film on the take-up roller 2 passes through the limiting mechanism 4. Then, the take-up roller 2 is driven to rotate by the drive mechanism 3. At this time, the PET film on the take-up roller 2 is conveyed to the cutting table 52 by the drive mechanism 3 and the limiting mechanism 4. Then, the user drives the cutter 51 to cut the PET film on the cutting table 52 laterally by pushing the component 53. When the cutter 51 moves, it drives the rack 61 and the pressure roller 54 to move synchronously. When the pressure roller 54 moves, the spring 542 presses down on the pressure roller 54. After the pressure roller 54 moves to the surface of the PET film, the pressure roller 54 transmits the pressure of the spring 542 to the PET film on the cutting table 52, thus achieving the pressing of the PET film, thereby improving the cutting effect of the cutter 51 on the PET film. When the cutter 51 cuts the PET film, the rack 61 is driven by the cutter 51 to move to the flipping component 62. As the cutter 51 moves, the rack 61 drives the flipping assembly 62 to rotate. The rotation of the flipping assembly 62 drives the cutting table 52 to rotate 180 degrees. At this time, the PET film that has been cut on the cutting table 52 rotates with the cutting table 52. Then, under the action of gravity, the PET film falls off the cutting table 52. After that, the push assembly 53 drives the cutter 51 to return to its position. During this process, the rack 61 drives the flipping assembly 62 to rotate in the opposite direction. At this time, the flipping assembly 62 drives the cutting table 52 to return to its position. Then, through the cooperation of the drive mechanism 3 and the take-up roller 2, the PET film on the take-up roller 2 is sent back to the cutting table 52 to achieve the re-cutting of the PET film. This realizes that while cutting the PET film, it can also automatically unload the cut PET film. In addition, during the cutting process of the cutter 51, the PET film can also be pressed, thereby improving the cutting effect of the PET film.
[0020] Example 2: See Figures 1-6 Unlike Embodiment 1 described above, the flipping assembly 62 includes a base 621, which is fixedly connected to the mounting frame 1. A rotating shaft 622 is rotatably connected to the base 621, with both ends of the shaft extending out of the base 621. A worm gear 623 is fixedly connected to one end of the shaft 622, and a worm 624 meshes with the outer side of the worm gear 623. The worm 624 is rotatably connected to the base 621, and a drive gear 625 is fixedly connected to the outer side of the worm 624. The rack 61 moves to the drive... When the gear 625 is in position, it can drive the drive gear 625 to rotate. The cutting table 52 is fixedly connected to the rotating shaft 622. The pushing component 53 includes a slide rail 531, which is fixedly connected to the fixed frame 1. A pneumatic slider 532 is slidably connected to the slide rail 531. The cutter 51 is installed on the pneumatic slider 532. A fixed plate 511 is also fixedly connected to the outside of the base 621. A cutter groove 512 is opened on the top surface of the fixed plate 511. The position of the cutter groove 512 corresponds to the cutter 51. The movement of the pneumatic slider 532 drives the cutter 51 to move along the slide rail 531. The movement of the cutter 51 drives the rack 61 to move. After the cutter 51 moves, it cuts the PET film with the help of the cutting groove 512. Then, the rack 61 meshes with the drive gear 625. As the cutter 51 moves, the rack 61 drives the drive gear 625 to rotate in the forward direction. The rotation of the drive gear 625 drives the worm gear 624 to rotate. The rotation of the worm gear 624 drives the worm wheel 623 to rotate. The rotation of the worm wheel 623 drives the rotating shaft 622 to rotate. The rotation of the rotating shaft 622 causes the cutting table 52 to rotate 180 degrees. At this time, the PET film that has been cut on the cutting table 52 falls off under the action of gravity. Then, the pneumatic slider 532 drives the cutter 51 to return to its original position. At this time, the rack 61 drives the drive gear 625 to rotate in the reverse direction. Similarly, the drive gear 625 drives the cutting table 52 to reset and perform the next round of cutting.
[0021] Example 3, see Figures 1-6 Unlike the second embodiment described above, the outer side of the pressure roller 54 is rotatably connected to the bracket 541. The pressure roller 54 is horizontally arranged inside the bracket 541. One end of the spring 542 is fixedly connected to the top of the bracket 541, and the other end of the spring 542 is fixedly connected to the pneumatic slider 532. The spring 542 is horizontally arranged on the top surface of the bracket 541. The top of the bracket 541 is also fixedly connected to the slide rod 543. The end of the slide rod 543 away from the bracket 541 extends out to the pneumatic slider 532. The slide rod 543 and the pneumatic slider 532 are slidably connected. The rack 61 is fixedly connected to the bracket 541. When the pneumatic slider 532 moves, it drives the cutter 51, the slide bar 543 and the bracket 541 to move. The movement of the bracket 541 drives the lower pressure roller 54 and the spring 542 to move. When the lower pressure roller 54 moves, the spring 542 presses the lower pressure roller 54 tightly onto the cutting table 52. After the lower pressure roller 54 moves onto the PET film, the spring 542 drives the lower pressure roller 54 to press the PET film tightly, thereby avoiding the problem of the PET film shifting when the cutter 51 cuts the PET film, which would affect the cutting effect.
[0022] Example 4, see Figures 1-6Unlike Embodiment 3 described above, the limiting mechanism 4 includes a limiting roller group 41, a lowering rod 42, an upper limiting roller 43, and a lower limiting roller 44. The limiting roller group 41, upper limiting roller 43, and lower limiting roller 44 are rotatably connected to the fixed frame 1 from left to right. The lowering rod 42 is mounted on the fixed frame 1 and is used to press down and tension the PET film. The limiting roller group 41 is spaced apart on the fixed frame 1 and consists of a driving roller 411 and a driven roller 412. The driven roller 412 is rotatably connected to the fixed frame 1. Supports 413 are rotatably connected to both ends of the driving roller 411, and the supports 413 are vertically slidably connected to the fixed frame 1. Tension springs 414 are fixedly connected to the sides respectively. The end of tension spring 414 away from support 413 is fixedly connected to the fixed frame 1. PET film is distributed between drive roller 411 and driven roller 412. Drive roller 411 and driven roller 412 can center and clamp PET film. Drive mechanism 3 includes motor 31. Motor 31 is fixedly connected to fixed frame 1. Gearbox 32 is fixedly connected to the output shaft of motor 31. Front transmission gear set 33 and rear transmission gear set 34 are respectively provided on the output shaft of gearbox 32. Front transmission gear set 33 is used to drive drive roller 411 in limit roller set 41 to rotate. Rear transmission gear set 34 is used to drive take-up roller 2 to rotate. After the take-up roller 2 is installed, the PET film on the take-up roller 2 is passed through the lower limit roller 44, the upper limit roller 43 and the limit roller group 41 in sequence. Then, the PET film is tensioned by the lower pressure rod 42. Then, the motor 31 drives the gearbox 32 to operate. The operation of the gearbox 32 drives the active roller 411 in the limit roller group 41 to rotate through the front transmission gear set 33. At the same time, the take-up roller 2 is driven to rotate synchronously through the rear transmission gear set 34. The rotation of the active roller 411 and the take-up roller 2, with the cooperation of the driven roller 412, transports the PET film on the take-up roller 2 to the cutting table 52, thereby completing the transport of the PET film. When the PET film passes through the limit roller group 41, the tension spring 414 can make the active roller 411 in close contact with the PET film, thereby improving the transport effect of the active roller 411 on the PET film.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A slitting device for film material production, comprising a fixed frame, wherein a plurality of staggered winding rollers are arranged on the fixed frame, characterized in that: The fixed frame is equipped with a driving mechanism, a limiting mechanism and a slitting mechanism. The driving mechanism is used to drive the limiting mechanism and the take-up roller to rotate. The slitting mechanism includes a cutter, a cutting table, a pushing assembly, and several pressure rollers. The PET film on the take-up roller passes through the limiting mechanism and is distributed on the cutting table. The cutter is used to cut the PET film on the cutting table. The pushing assembly is used to drive the cutter to cut the PET film laterally. The pressure rollers are equipped with springs and are used to press the PET film tightly when the cutter is cutting. The cutting table is also provided with a flipping mechanism, which includes a rack and a flipping component. When the cutter moves, it can drive the rack to move. When the rack moves to the flipping component, the flipping component can drive the cutting table to flip 180 degrees.
2. The slitting equipment for membrane material production according to claim 1, characterized in that: The flipping assembly includes a base, which is fixedly connected to the fixed frame. A rotating shaft is rotatably connected to the base, with both ends of the rotating shaft extending out of the base. A worm gear is fixedly connected to one end of the rotating shaft, and a worm is meshed with the outer side of the worm gear. The worm is rotatably connected to the base, and a drive gear is fixedly connected to the outer side of the worm. When the rack moves to the drive gear, it can drive the drive gear to rotate. The cutting table is fixedly connected to the rotating shaft.
3. The slitting equipment for membrane material production according to claim 2, characterized in that: The pushing assembly includes a slide rail, which is fixedly connected to the fixed frame. A pneumatic slider is slidably connected to the slide rail. The cutter is mounted on the pneumatic slider. A fixed plate is also fixedly connected to the outer side of the base. A cutter groove is formed on the top surface of the fixed plate, and the position of the cutter groove corresponds to the cutter.
4. A slitting device for membrane material production according to claim 3, characterized in that: A bracket is rotatably connected to the outer side of the pressure roller. The pressure rollers are horizontally arranged inside the bracket. One end of the spring is fixedly connected to the top of the bracket, and the other end of the spring is fixedly connected to the pneumatic slider. The springs are horizontally arranged on the top surface of the bracket. A sliding rod is also fixedly connected to the top of the bracket. The end of the sliding rod away from the bracket extends out of the pneumatic slider. The sliding rod is slidably connected to the pneumatic slider. The rack is fixedly connected to the bracket.
5. A slitting device for membrane material production according to claim 1, characterized in that: The limiting mechanism includes a limiting roller group, a lower pressure rod, an upper limiting roller, and a lower limiting roller. The limiting roller group, the upper limiting roller, and the lower limiting roller are all rotatably connected to the fixed frame from left to right. The lower pressure rod is installed on the fixed frame and is used to press down and tension the PET film. The spacing of the limiting roller group is distributed on the fixed frame.
6. A slitting device for membrane material production according to claim 5, characterized in that: The limiting roller assembly consists of a driving roller and a driven roller. The driven roller is rotatably connected to the fixed frame. Supports are rotatably connected to both ends of the driving roller. The supports are vertically slidably connected to the fixed frame. Tension springs are fixedly connected to both sides of the supports. The end of the tension spring away from the support is fixedly connected to the fixed frame. The PET film is distributed between the driving roller and the driven roller. The driving roller and the driven roller can center and clamp the PET film.
7. A slitting device for membrane material production according to claim 5, characterized in that: The drive mechanism includes a motor, which is fixedly connected to the fixed frame. A gearbox is fixedly connected to the output shaft of the motor. A front transmission gear set and a rear transmission gear set are respectively provided on the output shaft of the gearbox. The front transmission gear set is used to drive the active roller in the limit roller set to rotate, and the rear transmission gear set is used to drive the take-up roller to rotate.