A flat cable pitch self-adapting adjusting mechanism

CN224857982UActive Publication Date: 2026-10-16HANGZHOU QINGRUI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521942085.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-10-16
Estimated Expiration
2035-09-10

AI Technical Summary

Technical Problem

[0004]本实用新型要解决的技术问题是:现有技术中存在不具有对线缆表面的附着的灰尘、油污、杂质进行清理的结构,导致杂质可能会在排线过程中堆积,导致排线不整齐,甚至可能损坏排线机构的关键部件的缺点,为此我们提出一种排线间距自适应调节机构

Benefits of technology

[0013] In this invention, the user uses an auxiliary wheel connected to the rotating shaft bracket inside the mounting groove on the inner wall of the cable guide body to make the cable transmission position more concentrated within the inner wall of the cable guide body. The first spring at the bottom of the rotating shaft bracket enables the cable guide body to adaptively adjust the clamping force according to the diameter of the cable when transmitting different specifications of cables, avoiding cable deviation or damage during movement. Cleaning the surface of the incoming material effectively solves the problems of dust, stains or impurities that may exist on the surface of the cable, reducing the risk of uneven cable laying or equipment damage caused by surface impurities, and also improving the quality and reliability of the final product.

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Abstract

The utility model relates to a wire arrangement equipment technical field, and disclose a kind of wire arrangement spacing self-adapting adjusting mechanism, including first shell, the side of first shell is equipped with second shell.The wire arrangement spacing self-adapting adjusting mechanism, user makes cable can be more concentrated in the transmission position in the inner wall of wire arrangement body by the auxiliary wheel of installation groove four around inner wall of wire arrangement body rotatable connection of transfer shaft support pivot rotation, the first spring of pivot support bottom makes wire arrangement body when the cable transmission of different specifications can be according to the diameter of cable self-adapting adjustment clamping force, avoid cable to occur deviation or damage in moving process, by the surface of incoming material is cleaned effectively solved the dust, stain or impurity etc. that cable surface can exist, reduce the risk that wire arrangement is not uniform or equipment is damaged due to surface impurity, also improve the quality and reliability of final product.
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Description

Technical Field

[0001] This utility model relates to the field of wiring equipment technology, and in particular to a wiring spacing adaptive adjustment mechanism. Background Technology

[0002] A wire winding machine is a mechanical device used to neatly arrange and wind wires onto a spool. It is widely used in wire and cable manufacturing, optical fiber production, automotive wiring harness processing and other fields. Its main function is to ensure that the wires are evenly distributed, without overlap or gaps, during the winding process through an automated wire winding mechanism.

[0003] In the existing technology, dust, oil, impurities, etc. may adhere to the surface of the cable during the wiring process. These impurities may accumulate during the wiring process, resulting in untidy wiring and even damage to key components of the wiring mechanism, such as guide wheels and wiring devices. Furthermore, uncleaned cable surfaces may also affect the quality of subsequent processes. For example, in winding or welding processes, impurities may cause poor contact or welding defects. Utility Model Content

[0004] The technical problem to be solved by this utility model is that the existing technology does not have a structure to clean the dust, oil and impurities attached to the surface of the cable, which may cause impurities to accumulate during the cable laying process, resulting in uneven cable laying and even damage to the key components of the cable laying mechanism. To this end, we propose a cable laying spacing adaptive adjustment mechanism.

[0005] To achieve the above objectives, this application adopts the following technical solution: a cable spacing adaptive adjustment mechanism, comprising a first housing; a second housing is installed on one side of the first housing, a first drive motor is installed at one end of the second housing, a first turntable is installed inside the second housing, a plurality of roller brush bristles are installed on the inner wall of the first turntable, a transmission belt is installed on the surface of the first turntable, the inner wall of the transmission belt is sleeved with the output end of the first drive motor, a ventilation duct is opened inside the second housing, a dust extraction fan is installed inside the ventilation duct, a filter screen is installed at one end of the inner wall of the ventilation duct, an electric cleaning roller brush is installed on the surface of the filter screen, a dust collection box is slidably connected to the inner wall of the first housing, a first bracket is fixedly connected to one end of the top of the first housing, a first servo motor is installed on one side of the first bracket, a threaded rod is installed at the output end of the first servo motor, a cable guide body is slidably connected to the surface of the threaded rod through threads, a second bracket is fixedly connected to the other end of the top of the first housing, a drive roller is installed on one side of the second bracket, a fixing bolt is threadedly connected to one end of the inner wall of the drive roller, and a coiling roller is sleeved on the surface of the drive roller.

[0006] Preferably, the cable tray body has mounting slots on all four sides, and a rotating shaft bracket is installed inside the mounting slot. The inner wall of the rotating shaft bracket is rotatably connected to an auxiliary wheel via a rotating shaft.

[0007] Preferably, a first spring is fixedly connected to one side of the rotating shaft bracket, and the other end of the first spring is fixedly connected to one side of the inner wall of the mounting groove.

[0008] Preferably, a protective pad is installed at one end of the inner wall of the second outer shell.

[0009] Preferably, the dust collection box is equipped with absorbent cotton inside.

[0010] Preferably, an extension block is fixedly connected to one side of the dust collection box, and clamping blocks are rotatably connected to both ends of one side of the first outer shell via a rotating shaft. One end of the clamping block is inserted into the inner wall of the extension block. A sliding groove is provided inside the extension block, and a sliding buckle is slidably connected to the inner wall of the sliding groove. A second spring is fixedly connected to one side of the sliding buckle, and the other end of the second spring is fixedly connected to one side of the inner wall of the sliding groove.

[0011] Preferably, a slide rod is installed inside the slide groove, and one end of the slide rod passes through the end of the slide buckle and is fixedly connected to one side of the inner wall of the slide groove.

[0012] Technical effects and advantages of this utility model:

[0013] In this invention, the user uses an auxiliary wheel connected to the rotating shaft bracket inside the mounting groove on the inner wall of the cable guide body to make the cable transmission position more concentrated within the inner wall of the cable guide body. The first spring at the bottom of the rotating shaft bracket enables the cable guide body to adaptively adjust the clamping force according to the diameter of the cable when transmitting different specifications of cables, avoiding cable deviation or damage during movement. Cleaning the surface of the incoming material effectively solves the problems of dust, stains or impurities that may exist on the surface of the cable, reducing the risk of uneven cable laying or equipment damage caused by surface impurities, and also improving the quality and reliability of the final product.

[0014] In this invention, the user inserts the clamping block into the inner wall of the extension block to fix the dust collection box to the first outer shell, ensuring that the dust collection box will not loosen or fall off during long-term use, thus enhancing the stability and reliability of the overall mechanism. Attached Figure Description

[0015] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:

[0016] Figure 1This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a vertical cross-sectional view of the present invention;

[0018] Figure 3 This is a sectional view of the mounting groove of this utility model;

[0019] Figure 4 This is an exploded view of the dust collection box of this utility model;

[0020] Figure 5 This is an exploded cross-sectional view of the second outer shell of this utility model;

[0021] Figure 6 This is an exploded view of the coil roller of this utility model;

[0022] Figure 7 This is an exploded view of the extension block of this utility model.

[0023] Legend: 1. First outer shell; 2. Second outer shell; 3. First drive motor; 4. First turntable; 5. Brush bristles; 6. Drive belt; 7. Ventilation duct; 8. Dust extraction fan; 9. Filter screen; 10. Electric cleaning roller brush; 11. Dust collection box; 12. First bracket; 13. First servo motor; 14. Threaded rod; 15. Cable guide body; 16. Second bracket; 17. Drive roller; 18. Fixing bolt; 19. Coil roller; 20. Mounting groove; 21. Rotary shaft bracket; 22. Auxiliary wheel; 23. First spring; 24. Protective pad; 25. Absorbent cotton; 26. Extension block; 27. Clamping block; 28. Slide groove; 29. ​​Sliding buckle; 30. Second spring; 31. Slide rod. Detailed Implementation

[0024] Based on the technical solution of this utility model, without changing the essential spirit of this utility model, those skilled in the art can propose various interchangeable structural methods and implementation methods. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model, and should not be regarded as the entirety of this utility model or as a limitation or restriction of the technical solution of this utility model.

[0025] Reference Figure 1 - Figure 6As shown, this utility model provides a technical solution: a cable spacing adaptive adjustment mechanism, including a first housing 1; a second housing 2 is installed on one side of the first housing 1, a first drive motor 3 is installed at one end of the second housing 2, a first turntable 4 is installed inside the second housing 2, a plurality of roller brush bristles 5 are installed on the inner wall of the first turntable 4, a transmission belt 6 is installed on the surface of the first turntable 4, and the inner wall of the transmission belt 6 is sleeved with the output end of the first drive motor 3; a ventilation duct 7 is opened inside the second housing 2, a dust extraction fan 8 is installed inside the ventilation duct 7, a filter screen 9 is installed at one end of the inner wall of the ventilation duct 7, an electric cleaning roller brush 10 is installed on the surface of the filter screen 9, a dust collection box 11 is slidably connected to the inner wall of the first housing 1, a first bracket 12 is fixedly connected to one end of the top of the first housing 1, and a first servo motor 1 is installed on one side of the first bracket 12. 3. A threaded rod 14 is installed at the output end of the first servo motor 13. The surface of the threaded rod 14 is slidably connected to the cable guide body 15 via threads. The other end of the top of the first housing 1 is fixedly connected to the second bracket 16. A drive roller 17 is installed on one side of the second bracket 16. A fixing bolt 18 is threadedly connected to one end of the inner wall of the drive roller 17. A coiling roller 19 is sleeved on the surface of the drive roller 17. Mounting grooves 20 are opened around the inside of the cable guide body 15. A rotating shaft bracket 21 is installed inside the mounting groove 20. An auxiliary wheel 22 is rotatably connected to the inner wall of the rotating shaft bracket 21 via a rotating shaft. A first spring 23 is fixedly connected to one side of the rotating shaft bracket 21. The other end of the first spring 23 is fixedly connected to one side of the inner wall of the mounting groove 20. A protective soft pad 24 is installed on one end of the inner wall of the second housing 2. An adsorption cotton 25 is installed inside the dust collection box 11.

[0026] Specifically: When the user passes the cable through the feed hole of the second housing 2, and then places the coiling roller 19 on the inner wall of the second bracket 16, aligning the slot of the coiling roller 19 with the inner wall of the second bracket 16, the drive roller 17 passes through the inner wall of the second bracket 16 and moves along the inner wall of the coiling roller 19 to the other end of the second bracket 16. Then, the fixing bolt 18 is threaded onto the inner wall of one end of the drive roller 17 to fix the position of the coiling roller 19. The user then passes one end of the cable through the inner wall of the cable guide body 15 and winds it onto the surface of the coiling roller 19. The user then starts the device, causing the drive roller 17 to drive the coiling roller 19 through the coupling on the second bracket 16. The inner wall rotates, causing the coiling roller 19 to collect and twist the cable. The first servo motor 13 drives the threaded rod 14, causing the cable guide body 15 to move along the surface of the threaded rod 14. When the user needs to adjust the spacing of the cable twisting by the coiling roller 19, the user only needs to adjust the drive power of the first servo motor 13 to adjust the moving speed of the cable guide body 15 on the surface of the threaded rod 14, thus adjusting the spacing of the twisted cable. When the cable passes through the inner wall of the second housing 2, the protective pad 24 at one end of the inner wall of the second housing 2 effectively reduces the resistance during cable passage and reduces wear on the cable surface. When the cable passes through the through hole of the first turntable 4 on the inner wall of the second outer shell 2, the first drive motor 3 drives the first turntable 4 through the transmission belt 6, causing the roller brush bristles 5 on the inner wall of the first turntable 4 to clean the surface of the cable. At this time, the dust extraction fan 8 inside the ventilation duct 7 sucks in the floating dust along the inner wall of the second outer shell 2. The floating dust is adsorbed by the dust extraction fan 8 onto the surface of the filter screen 9. Then, the electric cleaning roller brush 10 cleans the floating dust on the surface of the filter screen 9 through its cleaning roller brush, causing the floating dust to fall into the dust collection box 11 along the inner wall of the second outer shell 2. The adsorption cotton 25 then adsorbs the floating dust, so that the floating dust will not be stirred up again when it is inside the dust collection box 11. When the cable passes through the inner wall of the cable guide body 15, it passes through the cable guide body 15. 5. The installation grooves 20 are opened around the inner wall. The internal rotating shaft bracket 21 and the auxiliary wheel 22 connected to the rotating shaft make the position of the cable transmission in the inner wall of the cable guide body 15 more concentrated. The first spring 23 at the bottom of the rotating shaft bracket 21 enables the cable guide body 15 to adaptively adjust the clamping force according to the diameter of the cable when transmitting different specifications of cables, so as to avoid the cable from shifting or being damaged during the movement. By cleaning the surface of the incoming material, the problems of dust, stains or impurities that may exist on the surface of the cable are effectively solved. This not only improves the cleanliness of the cable and reduces the risk of uneven cable laying or equipment damage caused by surface impurities, but also improves the quality and reliability of the final product.

[0027] Reference Figure 4 and Figure 6As shown, in this embodiment: an extension block 26 is fixedly connected to one side of the dust collection box 11, and clamping blocks 27 are rotatably connected to both ends of one side of the first outer shell 1 via a rotating shaft. One end of the clamping block 27 is inserted into the inner wall of the extension block 26. A sliding groove 28 is provided inside the extension block 26. A sliding buckle 29 is slidably connected to the inner wall of the sliding groove 28. A second spring 30 is fixedly connected to one side of the sliding buckle 29. The other end of the second spring 30 is fixedly connected to one side of the inner wall of the sliding groove 28. A sliding rod 31 is installed inside the sliding groove 28. One end of the sliding rod 31 passes through one end of the sliding buckle 29 and is fixedly connected to one side of the inner wall of the sliding groove 28.

[0028] Specifically: When the user installs the dust collection box 11 into the inner wall of the first outer shell 1, the sliding buckle 29 is first moved along the inner wall of the sliding groove 28 opened inside the extension block 26 via the sliding rod 31, so that the sliding buckle 29 squeezes the second spring 30, causing the second spring 30 to store and compress. At this time, the clamping block 27 is rotated along the pivot, so that one end of the clamping block 27 is inserted into the inner wall of the extension block 26. Then the sliding buckle 29 is released, so that the second spring 30 is released and rebounds, causing the second spring 30 to push the sliding buckle 29, so that the sliding buckle 29 restricts the clamping blocks 27 on both sides, preventing them from unfolding to the sides. By inserting the clamping blocks 27 into the inner wall of the extension block 26, the dust collection box 11 is fixed to the first outer shell 1, ensuring that the dust collection box 11 will not loosen or fall off during long-term use, thus enhancing the stability and reliability of the overall mechanism.

[0029] Working principle: The user first passes the cable through the feed hole of the second housing 2, then places the coiling roller 19 on the inner wall of the second bracket 16, ensuring that the slot of the coiling roller 19 is precisely aligned with the inner wall of the second bracket 16. The drive roller 17 passes through the inner wall of the second bracket 16 and moves along the inner wall of the coiling roller 19 to the other end of the second bracket 16. At this time, the position of the coiling roller 19 is fixed by connecting the threaded bolt 18 to the inner wall of one end of the drive roller 17. One end of the cable is then passed through the inner wall of the cable guide body 15 and wound around the surface of the coiling roller 19. After starting the equipment, the drive roller 17 drives the coiling roller 19 to rotate on the inner wall of the second bracket 16 through the coupling shaft, realizing the collection of the twisted cable. The first servo motor 13 drives the threaded rod 14, causing the cable guide body 15 to move on the surface of the threaded rod 14. If it is necessary to adjust the spacing of the coiling roller 19 when twisting the cable, simply adjust the first servo motor 13. The driving power of the servo motor 13 changes the moving speed of the cable guide body 15 on the surface of the threaded rod 14. When the cable passes through the inner wall of the second housing 2, the protective pad 24 effectively reduces the resistance of the cable and reduces surface wear. When the cable passes through the through hole of the first turntable 4 on the inner wall of the second housing 2, the first drive motor 3 drives the first turntable 4 through the transmission belt 6, so that the roller brush bristles 5 clean the surface of the cable. At the same time, the dust extraction fan 8 in the ventilation duct 7 sucks in the floating dust and adsorbs it on the surface of the filter screen 9. The electric cleaning roller brush 10 then cleans the floating dust on the surface of the filter screen 9, so that it falls into the dust collection box 11 along the inner wall of the second housing 2. The adsorption cotton 25 prevents the floating dust from being raised again. When the cable passes through the cable guide body 15, the auxiliary wheel 22 rotates through the shaft of the rotating shaft bracket 21, so that the cable transmission position is more concentrated. The first spring 23 at the bottom adaptively adjusts the clamping force according to the cable diameter to avoid cable deviation or damage.

[0030] When the user installs the dust collection box 11, the sliding buckle 29 is first moved along the inner wall of the sliding groove 28 inside the extension block 26 via the sliding rod 31, so that the sliding buckle 29 squeezes the second spring 30, causing it to store and compress. The clamping block 27 is rotated so that one end of it is inserted into the inner wall of the extension block 26. After the sliding buckle 29 is released, the second spring 30 is released and rebounds, pushing the sliding buckle 29 to restrict the clamping blocks 27 on both sides, preventing them from unfolding to both sides. Through the insertion of the clamping blocks 27 and the extension block 26, the dust collection box 11 and the first outer shell 1 are firmly connected.

[0031] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A ribbon cable spacing adaptive adjustment mechanism, comprising a first housing (1): characterized in that, A second outer shell (2) is installed on one side of the first outer shell (1). A first drive motor (3) is installed at one end of the second outer shell (2). A first turntable (4) is installed inside the second outer shell (2). A plurality of roller brush bristles (5) are installed on the inner wall of the first turntable (4). A transmission belt (6) is installed on the surface of the first turntable (4). The inner wall of the transmission belt (6) is fitted with the output end of the first drive motor (3). A ventilation duct (7) is opened inside the second outer shell (2). A dust extraction fan (8) is installed inside the ventilation duct (7). A filter screen (9) is installed at one end of the inner wall of the ventilation duct (7). An electric cleaning roller brush (10) is installed on the surface of the filter screen (9). A dust collection box (11) is slidably connected to the inner wall of a housing (1). A first bracket (12) is fixedly connected to one end of the top of the first housing (1). A first servo motor (13) is installed on one side of the first bracket (12). A threaded rod (14) is installed at the output end of the first servo motor (13). A wire guide body (15) is slidably connected to the surface of the threaded rod (14) by threads. A second bracket (16) is fixedly connected to the other end of the top of the first housing (1). A drive roller (17) is installed on one side of the second bracket (16). A fixing bolt (18) is threadedly connected to one end of the inner wall of the drive roller (17). A coiling roller (19) is sleeved on the surface of the drive roller (17).

2. The adaptive adjustment mechanism for cable spacing according to claim 1, characterized in that: The cable tray body (15) has mounting slots (20) on all four sides. A rotating shaft bracket (21) is installed inside the mounting slot (20). An auxiliary wheel (22) is rotatably connected to the inner wall of the rotating shaft bracket (21) through a rotating shaft.

3. The adaptive adjustment mechanism for cable spacing according to claim 2, characterized in that: A first spring (23) is fixedly connected to one side of the rotating shaft bracket (21), and the other end of the first spring (23) is fixedly connected to one side of the inner wall of the mounting groove (20).

4. The adaptive adjustment mechanism for cable spacing according to claim 1, characterized in that: A protective pad (24) is installed at one end of the inner wall of the second outer shell (2).

5. The adaptive adjustment mechanism for cable spacing according to claim 1, characterized in that: The dust collection box (11) is equipped with absorbent cotton (25).

6. The adaptive adjustment mechanism for cable spacing according to claim 1, characterized in that: An extension block (26) is fixedly connected to one side of the dust collection box (11). Both ends of one side of the first outer shell (1) are rotatably connected to clamping blocks (27) via rotating shafts. One end of the clamping block (27) is inserted into the inner wall of the extension block (26). A sliding groove (28) is provided inside the extension block (26). A sliding buckle (29) is slidably connected to the inner wall of the sliding groove (28). A second spring (30) is fixedly connected to one side of the sliding buckle (29). The other end of the second spring (30) is fixedly connected to one side of the inner wall of the sliding groove (28).

7. The adaptive adjustment mechanism for cable spacing according to claim 6, characterized in that: A slide rod (31) is installed inside the slide groove (28). One end of the slide rod (31) passes through one end of the slide buckle (29) and is fixedly connected to one side of the inner wall of the slide groove (28).