Anti-pilling cashmere yarn breakage prevention collection device
Patent Information
- Application Number
- CN202620071486.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-20
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2036-01-20
AI Technical Summary
针对现有技术的不足,本实用新型提供了一种抗起球羊绒纱线防断收集设备,解决了现有装置无法对纱线进行按摩,其内部强力分布不稳定,抗断裂能力较弱和现有装置无法对纱线初生毛羽进行处理,易导致纤维结构强度降低,导致纱线断裂的问题
1、本实用新型结构合理,通过设置按摩模块,使得该装置可以利用该模块对羊绒纱线进行按摩,从而让纱线内纤维交织更均匀,避免部分纤维过度松散、部分纤维过度挤压的情况,让纱线强力分布更稳定,这在一定程度上可以提升羊绒纱线整体抗断裂能力。
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Figure CN224857991U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile equipment technology, specifically to an anti-pilling cashmere yarn anti-breakage collection device. Background Technology
[0002] Anti-pilling cashmere yarn anti-breakage collection equipment is designed to suit the soft, high-count, and anti-pilling characteristics of cashmere fibers. It effectively solves problems such as yarn breakage, increased hairiness, intensified pilling, and tangling during cashmere yarn winding, making it a key piece of equipment for the subsequent processing of anti-pilling cashmere yarn.
[0003] A yarn collecting device disclosed in Chinese Utility Model Patent Application Publication No. CN204569012U, while employing an infrared sensor on the controller to prevent yarn breakage during collection and increase production line efficiency, and requiring no manual operation with high automation, reduces collection time and improves work efficiency, overlooks several issues. Firstly, after processing, cashmere yarn has some loose and some compressed fibers, leading to unstable yarn strength distribution and consequently lower overall breakage resistance. Secondly, the device ignores the presence of nascent fuzz on the surface of cashmere yarn. Without treatment, this fuzz accumulates during collection, damaging the fiber structure, reducing yarn strength, and ultimately causing breakage. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides an anti-pilling cashmere yarn anti-breakage collection device, which solves the problems of existing devices being unable to massage the yarn, resulting in unstable internal strength distribution and weak anti-breakage ability, and existing devices being unable to treat the initial hairs of the yarn, which easily leads to a reduction in fiber structure strength and yarn breakage.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an anti-pilling cashmere yarn anti-breakage collection device, comprising a massage module, a connecting plate fixedly connected to the back of the massage module, a smoothing module fixedly connected to the back of the connecting plate, a long strip plate fixedly connected to the back of the smoothing module, a vertical plate fixedly connected to the top of the long strip plate, a rotating shaft hole provided on the side of the vertical plate, a rotating shaft installed inside the rotating shaft hole, a take-up roller installed inside the rotating shaft, a first servo motor provided at one end of the take-up roller, and the first servo motor being threadedly connected to the vertical plate via a first servo motor bolt.
[0006] Optionally, the massage module includes a first base plate, a first circular hole is provided on the top of the first base plate, a first expansion bolt is provided inside the first circular hole, a first column is fixedly connected to the top of the first base plate, a connecting plate is fixedly connected to the back of the first column, and a first connecting plate is fixedly connected to the side of the first column.
[0007] Optionally, a cavity box is provided on the side of the first connecting plate, and the cavity box is threadedly connected to the first connecting plate by a first connecting plate bolt. A first large circular hole is provided on the front of the cavity box, an air outlet is provided on the inner wall of the first large circular hole, an air bladder is provided on the inner wall of the first large circular hole, an air receiving groove is provided on the surface of the air bladder, and an air pump is provided on the top of the cavity box.
[0008] Optionally, the air pump is connected to a cavity box via an air pump bolt thread, the side of the air pump is provided with an air pipe, the air pump is connected to an air inlet via the air pipe thread, and one end of the air inlet is fixedly connected to the cavity box.
[0009] Optionally, the smoothing module includes a second base plate, a second circular hole on the top of the second base plate, a second expansion bolt installed inside the second circular hole, a second column fixedly connected to the top of the second base plate, a second connecting plate fixedly connected to the side of the second column, a hollow box on the side of the second connecting plate, the hollow box being threadedly connected to the second connecting plate via a second connecting plate bolt, a hollow cylinder fixedly connected inside the hollow box, and a rolling groove on the surface of the hollow cylinder.
[0010] Optionally, the hollow box has a box sealing plate on its front side, and the box sealing plate is threadedly connected to the hollow box by a box sealing plate bolt. The hollow box and the box sealing plate have a third circular hole and a fourth circular hole on their front sides from left to right. The box sealing plate has a second large circular hole on its front side. A first roller is installed inside the third circular hole, and a second roller is installed inside the fourth circular hole. An annular convex plate is fixedly connected to the surfaces of the first roller and the second roller.
[0011] Optionally, the surface of the annular convex plate is provided with an annular groove plate, the inner wall of the annular groove plate is fixedly connected to a hollow rotating barrel, the inner wall of the hollow rotating barrel is fixedly connected to a first grooved plate, a first vertical short plate is installed inside the first grooved plate, the first grooved plate is threadedly connected to the first vertical short plate through a first grooved plate bolt, and a second grooved plate is fixedly connected to the top of the first vertical short plate.
[0012] Optionally, the second grooved plate has a second vertical short plate inside, and the second grooved plate is connected to the second vertical short plate by a second grooved plate bolt thread. The top of the second vertical short plate is provided with a soft brush, and one end of the second roller is provided with a second servo motor. The second servo motor is connected to a box sealing plate by a second servo motor bolt thread.
[0013] In summary, the technical effects and advantages of this utility model are as follows: 1. This utility model has a reasonable structure. By setting a massage module, the device can massage the cashmere yarn, thereby making the fibers in the yarn interweave more evenly, avoiding some fibers being too loose or some fibers being too squeezed, and making the strength distribution of the yarn more stable. This can improve the overall breakage resistance of the cashmere yarn to a certain extent.
[0014] 2. In this utility model, by setting a smoothing module, the device can use the module to smooth the nascent hairs on the surface of the cashmere yarn before receiving it for winding, thereby pressing the raised nascent hairs back into the yarn body and reducing the number of free hairs. This can reduce the possibility of fiber structure damage, yarn strength reduction, and ultimately yarn breakage due to excessive hairs to a certain extent. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 A schematic diagram of the winding assembly; Figure 3 for Figure 1 A schematic diagram of the massage module; Figure 4 for Figure 3 Schematic diagram of the column assembly; Figure 5 for Figure 3 A schematic diagram of the massage assembly; Figure 6 for Figure 1 A schematic diagram of the smoothing module; Figure 7 for Figure 6 Schematic diagram of the column assembly; Figure 8 for Figure 6 Schematic diagram of the smoothing assembly; Figure 9 for Figure 8 Enlarged schematic diagram of a local part of the structure.
[0016] In the diagram: 1. Massage module; 101. First base plate; 102. First column; 103. First connecting plate; 104. Hollow box; 105. Airbag; 106. Air pump; 107. Air pipe; 108. Air inlet; 2. Connecting plate; 3. Smoothing module; 301. Second base plate; 302. Second column; 303. Second connecting plate; 304. Hollow box; 305. Hollow cylinder; 306. Box seal 307. Plate; 308. First roller; 309. Second roller; 310. Annular convex plate; 311. Annular grooved plate; 312. Hollow rotating drum; 313. First grooved plate; 314. First vertical short plate; 315. Second grooved plate; 316. Soft brush; 317. Second servo motor; 4. Long strip plate; 5. Vertical plate; 6. Rotating shaft; 7. Take-up roller; 8. First servo motor. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Reference Figures 1-2 The device shown is a pilling-resistant cashmere yarn anti-breakage collection device, including a massage module 1. A connecting plate 2 is fixedly connected to the back of the massage module 1. A smoothing module 3 is fixedly connected to the back of the connecting plate 2. A long strip plate 4 is fixedly connected to the back of the smoothing module 3. A vertical plate 5 is fixedly connected to the top of the long strip plate 4. A rotating shaft hole is opened on the side of the vertical plate 5. A rotating shaft 6 is installed inside the rotating shaft hole. A winding roller 7 is installed inside the rotating shaft 6. A first servo motor 8 is provided at one end of the winding roller 7. The first servo motor 8 is threadedly connected to the vertical plate 5 through a first servo motor bolt.
[0019] The connecting plate 2 is welded between the massage module 1 and the smoothing module 3. The long strip plate 4 is welded to the back of the smoothing module 3. The vertical plate 5 is welded to the top of the long strip plate 4. The rotating shaft 6 is installed into the rotating shaft hole of the vertical plate 5. The winding roller 7 is inserted into the rotating shaft 6. The first servo motor 8 is installed on the side of the vertical plate 5 by the first servo motor bolt.
[0020] Cashmere yarn needs to pass through massage module 1 and smoothing module 3 before reaching take-up roller 7. To take up the yarn, the first servo motor 8 needs to be started first, so that the take-up roller 7 can rotate and take up the yarn. Massage module 1 can massage the cashmere yarn passing through the module, thereby making the internal fiber interweaving more uniform and improving the overall breakage resistance of the cashmere yarn. Smoothing module 3 smooths the nascent hairs on the surface of the cashmere yarn passing through the module, thereby reducing the number of free hairs and reducing the possibility of yarn breakage.
[0021] As a preferred embodiment of this example, Figures 3 to 5 As shown, the massage module 1 includes a first base plate 101. The top of the first base plate 101 has a first circular hole, and the inside of the first circular hole is provided with a first expansion bolt. The top of the first base plate 101 is fixedly connected to a first column 102, the back of the first column 102 is fixedly connected to a connecting plate 2, and the side of the first column 102 is fixedly connected to a first connecting plate 103.
[0022] The first connecting plate 103 has a cavity box 104 on its side. The cavity box 104 is threadedly connected to the first connecting plate 103 by the first connecting plate bolt. The cavity box 104 has a first large circular hole on its front side. The inner wall of the first large circular hole has an air outlet. The inner wall of the first large circular hole has an air bladder 105. The surface of the air bladder 105 has an air receiving groove. The top of the cavity box 104 has an air pump 106.
[0023] The air pump 106 is threadedly connected to the cavity box 104 via an air pump bolt. An air pipe 107 is provided on the side of the air pump 106. An air inlet 108 is threadedly connected to the air pump 106 via the air pipe 107. One end of the air inlet 108 is fixedly connected to the cavity box 104.
[0024] The first column 102 is welded to the top of the first base plate 101, and the first connecting plate 103 is welded to the side of the first column 102. The first expansion bolt is passed through the first circular hole of the first base plate 101 and inserted into the expansion bolt hole pre-drilled in the ground, so that the first connecting plate 103 can be firmly fixed to the ground. The cavity box 104 is installed on the first connecting plate 103 by the first connecting plate bolt. The airbag 105 and the first large circular hole of the cavity box 104 are integrally connected, and the air inlet 108 is welded to the top of the cavity box 104. The air pipe 107 is installed between the air pump 106 and the air inlet 108. The air pump 106 is installed on the top of the cavity box 104 by the air pump bolt.
[0025] After the yarn enters the airbag 105, the interval between the air pump 106's intake and exhaust is set, and then the air pump 106 is started to work at the set frequency. When the air pump 106 intakes air, the gas enters the cavity box 104 through the air pipe 107, then passes through the air outlet and the air receiving groove into the airbag 105. When the airbag 105 is filled with gas, it can be inflated to gently press on the yarn. When the air pump 106 exhausts air, the gas in the airbag 105 and the cavity box 104 is drawn back into the air pump 106 through the air pipe 107 and released to the outside through the air pump 106. At this time, the airbag 105 returns to its deflated state. Through squeezing and releasing, a massage effect on the yarn is achieved.
[0026] By setting up the massage module 1, the device can massage the cashmere yarn, thereby making the fibers in the yarn interweave more evenly, avoiding some fibers being too loose or some fibers being too squeezed, and making the yarn strength distribution more stable. This can improve the overall tear resistance of the cashmere yarn to a certain extent.
[0027] like Figures 6 to 9 As shown, in this embodiment, the smoothing module 3 includes a second base plate 301. The top of the second base plate 301 has a second circular hole, and a second expansion bolt is installed inside the second circular hole. A second column 302 is fixedly connected to the top of the second base plate 301. A second connecting plate 303 is fixedly connected to the side of the second column 302. A hollow box 304 is provided on the side of the second connecting plate 303. The hollow box 304 is threadedly connected to the second connecting plate 303 through a second connecting plate bolt. A hollow cylinder 305 is fixedly connected inside the hollow box 304. A rolling groove is provided on the surface of the hollow cylinder 305.
[0028] The front of the hollow box 304 is provided with a box sealing plate 306. The box sealing plate 306 is threadedly connected to the hollow box 304 by a box sealing plate bolt. The front of the hollow box 304 and the box sealing plate 306 are provided with a third circular hole and a fourth circular hole from left to right. The front of the box sealing plate 306 is provided with a second large circular hole. The third circular hole is equipped with a first roller 307, and the fourth circular hole is equipped with a second roller 308. The surfaces of the first roller 307 and the second roller 308 are fixedly connected with an annular convex plate 309.
[0029] The surface of the annular convex plate 309 is provided with an annular groove plate 310. A hollow rotating barrel 311 is fixedly connected to the inner wall of the annular groove plate 310. A first grooved plate 312 is fixedly connected to the inner wall of the hollow rotating barrel 311. A first vertical short plate 313 is installed inside the first grooved plate 312. The first grooved plate 312 is threadedly connected to the first vertical short plate 313 by a first grooved plate bolt. A second grooved plate 314 is fixedly connected to the top of the first vertical short plate 313.
[0030] The second grooved plate 314 has a second vertical short plate 315 inside. The second grooved plate 314 is connected to the second vertical short plate 315 by a second grooved plate bolt thread. The top of the second vertical short plate 315 is provided with a soft brush 316. One end of the second roller 308 is provided with a second servo motor 317. The second servo motor 317 is connected to the box sealing plate 306 by a second servo motor bolt thread.
[0031] The second column 302 is welded to the top of the second base plate 301. The second expansion bolt is inserted into the second circular hole, allowing the expansion tube of the second expansion bolt to enter the pre-drilled hole in the ground. The polygonal nut is then tightened, fixing the second base plate 301 to the ground. The second connecting plate 303 is welded to the side of the second column 302. The hollow box 304 is installed onto the second connecting plate 303 using the second connecting plate bolts. The hollow cylinder 305 is welded to the interior of the hollow box 304. The rolling groove and the hollow cylinder 305 are integrally formed. The box sealing plate 306 is installed onto the front of the hollow box 304 using the box sealing plate bolts. The first roller 307 is installed into the third circular hole of the hollow box 304 and the box sealing plate 306, while the second roller 308 is installed into the fourth circular hole of the hollow box 304 and the box sealing plate 306. The annular convex plate 30... 9 is welded to the surfaces of the second roller 308 and the first roller 307, and the annular convex plate 309 passes through the rolling groove and is located inside the hollow cylinder 305. The hollow rotating barrel 311 and the annular groove plate 310 are welded together. The hollow rotating barrel 311 is placed inside the hollow cylinder 305, so that the annular convex plate 309 is placed inside the annular groove plate 310. The first grooved plate 312 is welded to the inner wall of the hollow rotating barrel 311. The first vertical short plate 313 is installed into the groove of the first grooved plate 312 by the first grooved plate bolt. The second grooved plate 314 is welded to the top of the first vertical short plate 313. The second vertical short plate 315 is installed into the groove of the second grooved plate 314 by the second grooved plate bolt. The soft brush 316 and the second vertical short plate 315 are integrally connected. The second servo motor 317 is fixed to the box sealing plate 306 by the second servo motor bolt.
[0032] When the yarn passes through the second large circular hole and enters the hollow rotating drum 311, the second servo motor 317 is activated, causing the second roller 308 to rotate. This, in turn, causes the annular convex plate 309 of the second roller 308 to rotate, thereby driving the annular groove plate 310 of the hollow rotating drum 311 to rotate. This allows the hollow rotating drum 311 to rotate accordingly. The first roller 307 and its associated annular convex plate 309 act as driven wheels to prevent the hollow rotating drum 311 from deviating from the predetermined rotation trajectory. The rotation of the hollow rotating drum 311 will cause the first grooved plate 312, the first vertical short plate 313, the second grooved plate 314, the second vertical short plate 315, and the soft brush 316 to rotate accordingly. The rotation of the soft brush 316 can smooth out the nascent fuzz on the yarn using a rotational method, thereby reducing the amount of fuzz and ensuring the toughness of the yarn.
[0033] By setting up the smoothing module 3, the device can smooth the nascent hairs on the surface of the cashmere yarn before receiving it for winding. This allows the raised nascent hairs to be pressed back into the yarn body, reducing the number of free hairs. This can, to some extent, reduce the possibility of fiber structure damage, reduced yarn strength, and ultimately yarn breakage due to excessive hairs.
[0034] The working principle of this practical application is as follows: Cashmere yarn needs to pass through the massage module 1 and the smoothing module 3 before reaching the take-up roller 7. The take-up roller 7 needs to be started by the first servo motor 8 to rotate and wind up the yarn. The massage module 1 massages the cashmere yarn as it passes through, making the internal fiber weaving more uniform and improving the overall tear resistance of the cashmere yarn. The smoothing module 3 smooths the nascent hairs on the surface of the cashmere yarn as it passes through, reducing the number of loose hairs and reducing... To minimize the possibility of yarn breakage, after the yarn enters the airbag 105, the interval between air intake and suction of the air pump 106 is set. Then, the air pump 106 is started and operates at a set frequency. When the air pump 106 intakes, the gas enters the cavity box 104 through the air pipe 107, then passes through the air outlet and the air receiving groove into the airbag 105. Once the airbag 105 is full of gas, it can be inflated, thus gently pressurizing the yarn. When the air pump 106 suctions air, the airbag 105 and the cavity box... The gas inside 104 is drawn back into the air pump 106 through the air pipe 107 and released to the outside through the air pump 106. At this time, the air bag 105 returns to its deflated state. Through squeezing and releasing, a massage effect is achieved on the yarn. When the yarn passes through the second large circular hole and enters the hollow rotating drum 311, the second servo motor 317 is activated, which causes the second roller 308 to rotate. This, in turn, causes the annular convex plate 309 of the second roller 308 to rotate, thereby driving the annular groove plate 310 of the hollow rotating drum 311 to rotate. This allows the hollow drum 311 to rotate, while the first roller 307 and its associated annular convex plate 309 act as driven wheels to prevent the hollow drum 311 from deviating from the predetermined rotation trajectory. The rotation of the hollow drum 311 will drive the first grooved plate 312, the first vertical short plate 313, the second grooved plate 314, the second vertical short plate 315 and the soft brush 316 to rotate as well. The rotation of the soft brush 316 can smooth out the nascent hairs on the yarn by rotating it, thereby reducing the number of hairs and ensuring the toughness of the yarn.
[0035] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0036] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A pilling-resistant cashmere yarn anti-breakage collection device, comprising a massage module (1), characterized in that: The massage module (1) is fixedly connected to a connecting plate (2) on its back. The connecting plate (2) is fixedly connected to a smoothing module (3) on its back. The smoothing module (3) is fixedly connected to a long strip plate (4) on its back. The long strip plate (4) is fixedly connected to a vertical plate (5) on its top. The vertical plate (5) has a rotating shaft hole on its side. A rotating shaft (6) is installed inside the rotating shaft hole. A winding roller (7) is installed inside the rotating shaft (6). A first servo motor (8) is provided at one end of the winding roller (7). The first servo motor (8) is threadedly connected to the vertical plate (5) by a first servo motor bolt.
2. The anti-pilling cashmere yarn anti-breakage collection device according to claim 1, characterized in that: The massage module (1) includes a first base plate (101), a first circular hole is provided on the top of the first base plate (101), a first expansion bolt is provided inside the first circular hole, a first column (102) is fixedly connected to the top of the first base plate (101), a connecting plate (2) is fixedly connected to the back of the first column (102), and a first connecting plate (103) is fixedly connected to the side of the first column (102).
3. The anti-pilling cashmere yarn anti-breakage collection device according to claim 2, characterized in that: The first connecting plate (103) has a cavity box (104) on its side. The cavity box (104) is threadedly connected to the first connecting plate (103) by the first connecting plate bolt. The cavity box (104) has a first large circular hole on its front side. The inner wall of the first large circular hole has an air outlet hole. The inner wall of the first large circular hole has an air bag (105). The surface of the air bag (105) has an air receiving groove. The top of the cavity box (104) has an air pump (106).
4. The anti-pilling cashmere yarn anti-breakage collection device according to claim 3, characterized in that: The air pump (106) is threadedly connected to a cavity box (104) via an air pump bolt. An air pipe (107) is provided on the side of the air pump (106). An air inlet (108) is threadedly connected to the air pump (107). One end of the air inlet (108) is fixedly connected to the cavity box (104).
5. The anti-pilling cashmere yarn anti-breakage collection device according to claim 1, characterized in that: The smoothing module (3) includes a second base plate (301), a second circular hole is provided on the top of the second base plate (301), a second expansion bolt is installed inside the second circular hole, a second column (302) is fixedly connected to the top of the second base plate (301), a second connecting plate (303) is fixedly connected to the side of the second column (302), a hollow box (304) is provided on the side of the second connecting plate (303), the hollow box (304) is threadedly connected to the second connecting plate (303) by the second connecting plate bolt, a hollow cylinder (305) is fixedly connected inside the hollow box (304), and a rolling groove is provided on the surface of the hollow cylinder (305).
6. The anti-pilling cashmere yarn anti-breakage collection device according to claim 5, characterized in that: The hollow box (304) has a box sealing plate (306) on its front side. The box sealing plate (306) is threadedly connected to the hollow box (304) by a box sealing plate bolt. The hollow box (304) and the box sealing plate (306) have a third circular hole and a fourth circular hole on their front sides from left to right. The box sealing plate (306) has a second large circular hole on its front side. A first roller (307) is installed inside the third circular hole, and a second roller (308) is installed inside the fourth circular hole. An annular convex plate (309) is fixedly connected to the surfaces of the first roller (307) and the second roller (308).
7. The anti-pilling cashmere yarn anti-breakage collection device according to claim 6, characterized in that: The surface of the annular convex plate (309) is provided with an annular groove plate (310). A hollow rotating barrel (311) is fixedly connected to the inner wall of the annular groove plate (310). A first grooved plate (312) is fixedly connected to the inner wall of the hollow rotating barrel (311). A first vertical short plate (313) is installed inside the first grooved plate (312). The first grooved plate (312) is threadedly connected to the first vertical short plate (313) by the first grooved plate bolt. A second grooved plate (314) is fixedly connected to the top of the first vertical short plate (313).
8. The anti-pilling cashmere yarn anti-breakage collection device according to claim 7, characterized in that: The second grooved plate (314) has a second vertical short plate (315) inside. The second grooved plate (314) is connected to the second vertical short plate (315) by a second grooved plate bolt thread. The top of the second vertical short plate (315) is provided with a soft brush (316). One end of the second roller (308) is provided with a second servo motor (317). The second servo motor (317) is connected to a box sealing plate (306) by a second servo motor bolt thread.
Citation Information
Patent Citations
Device for yarn is collected
CN204569012U