A single glass filament imide film flat copper wire winding machine

CN224858013UActive Publication Date: 2026-10-16YANGZHOU KANGWEI ELECTRICAL MATERIALS CO LTD
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Patent Information

Application Number
CN202521799695.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-10-16
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种单玻璃丝亚胺薄膜绕包铜扁线用绕线器,以解决上述背景技术提出依赖人工对齐或单端机械固定的问题

Benefits of technology

[0017] The winding tube frame is initially attracted by a magnetic sleeve, and then the electric slide table drives the second rotating tube to insert into the tube body, triggering the linkage mechanism of the extrusion plates on both sides. After the hollow column is compressed, it pushes the bracket to make the extrusion plate embed into the positioning groove, and the left and right sides are simultaneously limited. This structure eliminates the manual fixing step, reduces positioning time, and the double positioning ensures that the tube body does not shift during winding, reducing winding quality problems caused by loosening.

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Abstract

The utility model discloses a single glass silk imine film is wound around copper flat wire with the winder, relate to the technical field of winder. Including adjustment structure, the bottom of adjustment structure is installed with the butt -joint structure, and one end of adjustment structure is sleeved with the winding pipe frame, and adjustment structure includes drive structure, and one end drive structure transmission is installed with the adjusting disc, and the inboard rotation of adjusting disc outer wall is connected with the rotating column, and the outer wall of drive structure is installed with the support ring frame, and the preliminary adsorption winding pipe frame is through the magnet cover, and cooperation electric sliding table drive no.
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Description

Technical Field

[0001] This utility model relates to the field of winding technology, and in particular to a winding device for winding copper flat wire wrapped with a single glass filament imide film. Background Technology

[0002] In current technologies, copper flat wire wrapped with a single glass filament imide film is typically used as a key material for windings in large and medium-sized motors and electrical appliances. The winding process places specific and stringent requirements on the winder, stemming from the practical needs of improving winding efficiency, reducing labor intensity, ensuring winding quality, and adapting to the trend of automated production. At the beginning of winding, a specific clamping device is needed to firmly fix the ends of the copper flat wire to prevent it from falling and thus improve efficiency. After winding, the design of components such as springs and sliders is required to allow the winding roller to be easily removed, reducing the burden on workers. Simultaneously, to ensure the winding quality of this high-specification wire, the winder must precisely control the tension, ensuring the cable is neatly, evenly, and tightly wound on the winding reel, preventing tangling and knotting. Furthermore, with the development of intelligent manufacturing, winders also need to be upgraded towards automation and intelligence to meet the requirements of efficiency and quality stability in large-scale production.

[0003] However, existing technologies have shortcomings, such as the following:

[0004] In existing technologies, winding tube supports often rely on manual alignment or single-end mechanical fixing. This not only takes a long time to clamp, but also makes them prone to loosening due to the single fixing method. This causes the tube body to shift during winding, which directly affects the winding accuracy of the copper flat wire and increases the probability of producing defective products. Utility Model Content

[0005] The purpose of this invention is to provide a winder for wrapping copper flat wire with a single glass filament imide film, so as to solve the problem mentioned in the background art that relies on manual alignment or single-end mechanical fixing.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A single glass filament imide film winding device for wrapping copper flat wire includes an adjustment structure, a docking structure installed at the bottom of the adjustment structure, a winding tube frame sleeved at one end of the adjustment structure, a driving structure, an adjustment disc installed at the driving end of the driving structure, a rotating column rotatably connected to the inner side of the outer wall of the adjustment disc, and a support ring frame installed on the outer wall of the driving structure.

[0008] The docking structure includes a base plate, side frames are installed on both sides of the top of the base plate, a fixed frame is installed in the middle of the base plate, a fixed slide rod is installed on the inner side of the fixed frame, an electric slide table is slidably connected to the outer wall of the fixed slide rod, and a wound motor is installed on the top of the electric slide table.

[0009] The winding tube frame includes a tube body, with positioning grooves on both the left and right sides of the tube body, and a magnet sleeve installed in the middle of the inner side of the tube body.

[0010] Preferably, a first rotating tube is installed at one end of the rotating column, a first connecting tube is installed at one end of the first rotating tube, and a connecting tube is slidably connected to the inner side of the first rotating tube.

[0011] Preferably, a counter-pressure hollow column is installed at one end of the connecting pipe, a plurality of limiting blocks are installed on one side of the outer wall of the counter-pressure hollow column, and a fixing plate is installed at one end of the connecting pipe.

[0012] Preferably, a reset spring is installed on one side of the outer wall of the fixed plate, the reset spring is located in the inner cavity of the rotating column, and the inner side of the first rotating tube is rotatably connected to the first left-side bracket.

[0013] Preferably, one end of the first left support is rotatably connected to a first extrusion plate, the inner side of the first extrusion plate is rotatably connected to a first right support, and one end of the first right support is rotatably connected to the inner side of the outer wall of the counter-pressure hollow column.

[0014] Preferably, a second rotating tube is installed at one end of the wound motor drive, a second connecting tube is fixedly connected to the outer wall of one end of the second rotating tube, a positioning rod is installed in the middle of one end of the second rotating tube, and a second left-side bracket is rotatably connected to the inner side of the second rotating tube.

[0015] Preferably, one end of the second left bracket is rotatably connected to the second extrusion plate, the inner side of the second extrusion plate is rotatably connected to the second right bracket, one end of the second right bracket is rotatably connected to a hollow slide tube, and the inner side of the hollow slide tube is slidably connected to the outer wall of the positioning rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] The winding tube frame is initially attracted by a magnetic sleeve, and then the electric slide table drives the second rotating tube to insert into the tube body, triggering the linkage mechanism of the extrusion plates on both sides. After the hollow column is compressed, it pushes the bracket to make the extrusion plate embed into the positioning groove, and the left and right sides are simultaneously limited. This structure eliminates the manual fixing step, reduces positioning time, and the double positioning ensures that the tube body does not shift during winding, reducing winding quality problems caused by loosening. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0020] Figure 3 This is a cross-sectional view of the winding tube frame of this utility model;

[0021] Figure 4 This is a schematic diagram of the No. 1 rotating tube structure of this utility model;

[0022] Figure 5 This is a cross-sectional view of the No. 1 rotating tube of this utility model;

[0023] Figure 6 This is a schematic diagram of the No. 2 rotating tube structure of this utility model;

[0024] Figure 7 This is a cross-sectional view of the No. 2 rotating tube of this utility model.

[0025] In the diagram: 1. Adjustment structure; 11. Drive structure; 111. Support ring frame; 12. Adjustment disc; 13. Rotating column; 131. Rotating tube No. 1; 1311. Left side bracket No. 1; 1312. Extrusion plate No. 1; 1313. Right side bracket No. 1; 132. Connecting pipe No. 1; 133. Pressing hollow column; 1331. Connecting pipe; 1332. Fixing disc; 1333. Return spring; 1334. Limiting block; 2. Docking Structure; 21. Base plate; 22. Side frame; 23. Electric slide table; 231. Winding motor; 232. Rotating tube No. 2; 2321. Left side support No. 2; 2322. Extrusion plate No. 2; 2323. Right side support No. 2; 2324. Hollow slide tube; 233. Connecting tube No. 2; 234. Positioning rod; 24. Fixing frame; 241. Fixing slide rod; 3. Winding tube frame; 31. Tube body; 32. Positioning groove; 33. Magnet sleeve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figure 1 - Figure 3As shown, a single-glass filament imide film winding device for copper flat wire includes an adjustment structure 1, a docking structure 2 installed at the bottom of the adjustment structure 1, and a winding tube frame 3 sleeved at one end of the adjustment structure 1. The docking structure 2 limits the movement of the docking structure 1. The adjustment structure 1 includes a drive structure 11, an adjustment plate 12 installed at one end of the drive structure 11, and a rotating column 13 rotatably connected to the inner side of the outer wall of the adjustment plate 12. The rotation of the rotating column 13 of the adjustment plate 12 is adjusted by activating the drive structure 11. A support ring frame 111 is installed on the outer wall of the drive structure 11, located on one side of the adjustment plate 12, for supporting the adjustment plate 12. The docking structure 2 includes a base plate 21, with two sides at the top of the base plate 21. A side frame 22 is installed to isolate the moving area of ​​the electric slide table 23. A fixed frame 24 is installed in the middle of the base plate 21, and a fixed slide rod 241 is installed on the inner side of the fixed frame 24. The electric slide table 23 is slidably connected to the outer wall of the fixed slide rod 241. When the electric slide table 23 is started, it slides laterally inside the fixed frame 24, which drives the winding motor 231 installed on the top of the electric slide table 23 to move. The winding tube frame 3 includes a tube body 31, and positioning grooves 32 are opened on the left and right sides of the tube body 31. The positioning grooves 32 facilitate the positioning of the tube body 31. A magnetic sleeve 33 is installed in the middle of the inner side of the tube body 31. The magnetic sleeve 33 is used to attach to the outer wall of the first connecting tube 132.

[0028] It should be noted that in this embodiment, by rotating the left side column 13 of the adjustment plate 12, the winding tube frame 3 is fitted onto the outer wall of the first connecting tube 132 of the left side rotating column 13. The magnet sleeve 33 is used to attract the first connecting tube 132 to the outer wall. Then, the drive structure 11 is started, and the drive structure 11 drives the adjustment plate 12 to rotate, so that the adjustment plate 12 drives the rotating column 13 to the opposite side of the second rotating tube 232. Then, the electric slide table 23 is started, and the electric slide table 23 slides on the outer wall of the fixed slide rod 241, thereby driving the second rotating tube 232 to be inserted into the inner side of the tube body 31. When the positioning grooves 32 on both sides of the tube body 31 are positioned, the winding motor 231 can be started. The drive end of the winding motor 231 drives the second rotating tube 232 to rotate. At the same time, the second connecting tube 233 at one end of the second rotating tube 232 drives the first connecting tube 132 to rotate, so that the first connecting tube 132 rotates synchronously to perform the winding operation.

[0029] like Figure 4 and Figure 5As shown, a first rotating tube 131 is installed at one end of the rotating column 13, and a first connecting tube 132 is installed at one end of the first rotating tube 131. The first connecting tube 132 is conveniently connected to the inner side of the tube body 31. A connecting tube 1331 is slidably connected to the inner side of the first rotating tube 131, and a counter-pressure hollow column 133 is installed at one end of the connecting tube 1331 to drive the counter-pressure hollow column 133. Multiple limiting blocks 1334 are installed on one side of the outer wall of the counter-pressure hollow column 133. The limiting blocks 1334 are located in the gaps on the outer wall of the first rotating tube 131 to limit the counter-pressure hollow column 133. A fixed plate 1332 is installed at one end of the connecting tube 1331. When the connecting tube 1331 is squeezed, it pushes the fixed plate 1332. A fixed plate 1332 is installed on one side of the outer wall of the fixed plate 1332. A return spring 1333 is installed and located in the inner cavity of the rotating column 13. The return spring 1333 is used to reset the fixed plate 1332. The inner side of the first rotating tube 131 is rotatably connected to the first left bracket 1311, and one end of the first left bracket 1311 is rotatably connected to the first pressing plate 1312. When the first pressing plate 1312 is pressed on both sides, it is pushed outward and pressed into the inner side of the positioning groove 32, thereby limiting the tube body 31. The inner side of the first pressing plate 1312 is rotatably connected to the first right bracket 1313, and one end of the first right bracket 1313 is rotatably connected to the inner side of the outer wall of the pressure hollow column 133 to support the first pressing plate 1312.

[0030] It should be noted that in this embodiment, when the hollow column 133 pushes the positioning rod 234 to the top, the hollow column 133 is resisted, causing the connecting tube 1331 to slide inside the first rotating tube 131. At the same time, one side of the fixed plate 1332 squeezes the return spring 1333, while the hollow column 133 pushes the first right bracket 1313. The first right bracket 1313 squeezes the first left bracket 1311 out of the inside of the first rotating tube 131, allowing the first pressing plate 1312 to be inserted into the positioning groove 32 on the left side of the tube body 31 for positioning.

[0031] like Figure 6 and Figure 7As shown, a second rotating tube 232 is installed at one end of the winding motor 231. The second rotating tube 232 is rotated by the motor. A second connecting pipe 233 is fixedly connected to the outer wall of one end of the second rotating tube 232. The second connecting pipe 233 is used to connect with the first connecting pipe 132. A positioning rod 234 is installed in the middle of one end of the second rotating tube 232 to limit the hollow slide tube 2324. The second left connecting pipe 232 is rotated through the inner side of the second rotating tube 232. Side support 2321 supports one side of the second left support 2321. One end of the second left support 2321 is rotatably connected to the second extrusion plate 2322. The inner side of the second extrusion plate 2322 is rotatably connected to the second right support 2323. One end of the second right support 2323 is rotatably connected to the hollow slide tube 2324. When the hollow slide tube 2324 slides into the inner side of the second rotating tube 232, it extrudes the second extrusion plate 2322.

[0032] It should be noted that in this embodiment, when the second rotating tube 232 is inserted into the inner side of the tube body 31, the second connecting tube 233 is connected to one end of the first connecting tube 132. During the connection, the pressure hollow column 133 is pressed against the hollow slide tube 2324, which in turn presses against the second right side bracket 2323. The second right side bracket 2323 then presses against the second pressing plate 2322, causing multiple second pressing plates 2322 inside the second rotating tube 232 to extend outward. The second pressing plates 2322 are then inserted into the inner side of the positioning groove 32, positioning the positioning groove 32 on the right side of the tube body 31.

[0033] The working principle of this utility model is as follows: By rotating the column 13 on the left side of the adjustment plate 12, the winding tube frame 3 is placed on the outer wall of the first connecting tube 132 of the left rotating column 13. The magnet sleeve 33 is used to attract the first connecting tube 132 to the outer wall. Then, the drive structure 11 is started. One end of the drive structure 11 drives the adjustment plate 12 to rotate, so that the adjustment plate 12 drives the rotating column 13 to rotate to the opposite side of the second rotating tube 232. Then, the electric slide table 23 is started. The electric slide table 23 slides on the outer wall of the fixed slide rod 241, thereby driving the second rotating tube 232 to be inserted into the inner side of the tube body 31.

[0034] When the second rotating tube 232 is inserted into the inner side of the tube body 31, the second connecting tube 233 connects to one end of the first connecting tube 132. During the connection, the pressure hollow column 133 squeezes the hollow slide tube 2324, which in turn squeezes the second right side support 2323. The second right side support 2323 then squeezes the second extrusion plate 2322, causing multiple second extrusion plates 2322 inside the second rotating tube 232 to extend outward. The second extrusion plates 2322 are then inserted into the inner side of the positioning groove 32, positioning the positioning groove 32 on the right side of the tube body 31.

[0035] When the hollow column 133 is pushed to the top of the positioning rod 234, the hollow column 133 is resisted, which pushes the connecting tube 1331 to slide inside the first rotating tube 131. At the same time, one side of the fixed plate 1332 squeezes the return spring 1333, and the hollow column 133 pushes the first right bracket 1313. The first right bracket 1313 squeezes the first left bracket 1311 out of the inside of the first rotating tube 131, so that the first extrusion plate 1312 is inserted into the inside of the positioning groove 32 on the left side of the tube body 31 for positioning.

[0036] When both positioning slots 32 on both sides of the tube body 31 are positioned, the winding motor 231 can be started. One end of the winding motor 231 drives the second rotating tube 232 to rotate. At the same time, the second connecting pipe 233 at one end of the second rotating tube 232 drives the first connecting pipe 132 to rotate, so that the first connecting pipe 132 rotates synchronously to perform the winding operation.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A winder for wrapping copper flat wire with a single glass filament imide film, comprising an adjustment structure (1), wherein a docking structure (2) is installed at the bottom of the adjustment structure (1), and a winding tube frame (3) is sleeved at one end of the adjustment structure (1), characterized in that: The adjustment structure (1) includes a drive structure (11), one end of which is equipped with an adjustment disc (12), and the inner side of the outer wall of the adjustment disc (12) is rotatably connected to a rotating column (13). The outer wall of the drive structure (11) is equipped with a support ring frame (111). The docking structure (2) includes a base plate (21), side frames (22) are installed on both sides of the top of the base plate (21), a fixed frame (24) is installed in the middle of the base plate (21), a fixed slide rod (241) is installed on the inner side of the fixed frame (24), an electric slide table (23) is slidably connected to the outer wall of the fixed slide rod (241), and a wound motor (231) is installed on the top of the electric slide table (23). The winding tube frame (3) includes a tube body (31), and positioning grooves (32) are provided on the left and right sides of the tube body (31). A magnet sleeve (33) is installed in the middle of the inner side of the tube body (31).

2. The winding device for wrapping copper flat wire with a single glass filament imide film according to claim 1, characterized in that: One end of the rotating column (13) is equipped with a rotating tube (131), and one end of the rotating tube (131) is equipped with a connecting tube (132). The inner side of the rotating tube (131) is slidably connected to a connecting tube (1331).

3. The winding device for wrapping copper flat wire with a single glass filament imide film according to claim 2, characterized in that: One end of the connecting pipe (1331) is equipped with a counter-pressure hollow column (133), and a plurality of limiting blocks (1334) are installed on one side of the outer wall of the counter-pressure hollow column (133). A fixing plate (1332) is installed on one end of the connecting pipe (1331).

4. A winder for wrapping copper flat wire with a single glass filament imide film according to claim 3, characterized in that: A return spring (1333) is installed on one side of the outer wall of the fixed plate (1332). The return spring (1333) is located in the inner cavity of the rotating column (13). The inner side of the first rotating tube (131) is rotatably connected to the first left side bracket (1311).

5. A winder for wrapping copper flat wire with a single glass filament imide film according to claim 4, characterized in that: One end of the first left support (1311) is rotatably connected to the first extrusion plate (1312), and the inner side of the first extrusion plate (1312) is rotatably connected to the first right support (1313). One end of the first right support (1313) is rotatably connected to the inner side of the outer wall of the pressure hollow column (133).

6. A winder for wrapping copper flat wire with a single glass filament imide film according to claim 1, characterized in that: The winding motor (231) is driven by a second rotating tube (232) at one end. The outer wall of one end of the second rotating tube (232) is fixedly connected to a second connecting pipe (233). A positioning rod (234) is installed in the middle of one end of the second rotating tube (232). The inner side of the second rotating tube (232) is rotatably connected to the second left side bracket (2321).

7. A winder for winding copper flat wire with a single glass filament imide film according to claim 6, characterized in that: One end of the second left support (2321) is rotatably connected to the second extrusion plate (2322), the inner side of the second extrusion plate (2322) is rotatably connected to the second right support (2323), one end of the second right support (2323) is rotatably connected to the hollow slide tube (2324), and the inner side of the hollow slide tube (2324) is slidably connected to the outer wall of the positioning rod (234).