Mechanical machining oily wastewater cyclone separator
Patent Information
- Application Number
- CN202522514270.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-27
AI Technical Summary
此类废水若直接排放,不仅会造成严重的水体污染(油类物质会在水面形成油膜,阻碍水体溶解氧交换,导致水生生物死亡),还会浪费可回收的油资源;因此,含油废水的高效分离处理已成为机械加工企业环保达标与资源回收的核心需求
本实用新型的一种机械加工含油废水旋流分离器通过旋流器、导流管和过滤组件等之间的相互配合,能够将废水中存在的金属杂质和非金属杂质进行过滤和回收处理,一方面可以保障水排出时的洁净度,另一方面可以提升金属杂质或非金属杂质的回收利用率。
Smart Images

Figure CN224858244U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of oily wastewater treatment technology, specifically relating to a mechanically processed oily wastewater hydrocyclone separator. Background Technology
[0002] In the machining industry (such as automotive parts manufacturing, machine tool processing, and hardware forging), processes like cutting, grinding, and stamping require large amounts of oil-containing coolants (such as emulsions and cutting oils). After use, these coolants mix with metal shavings, dust, emulsion impurities, and other pollutants, forming oily wastewater from machining. Direct discharge of this wastewater not only causes serious water pollution (oil forms an oil film on the water surface, hindering dissolved oxygen exchange and causing aquatic life to die), but also wastes recyclable oil resources. Therefore, efficient separation and treatment of oily wastewater has become a core requirement for machining enterprises to achieve environmental compliance and resource recycling.
[0003] In current methods, oily wastewater is treated by using hydrocyclones to separate the oil and water before direct discharge. However, since there are many iron filings or impurities in the machining wastewater, it is not convenient to filter and recover the metallic or non-metallic impurities in the wastewater after oil-water separation, which easily leads to resource waste. Utility Model Content
[0004] The purpose of this invention is to provide a hydrocyclone separator for oily wastewater from mechanical processing, which can filter and recycle metallic and non-metallic impurities in the wastewater. On the one hand, it can ensure the cleanliness of the discharged water, and on the other hand, it can improve the recycling rate of metallic or non-metallic impurities.
[0005] The specific technical solution adopted by this utility model is as follows: A hydrocyclone separator for oily wastewater from mechanical processing includes a hydrocyclone, an oil-water input pipe fixedly connected to the side wall of the hydrocyclone near the top surface, an oil outlet pipe fixedly connected to the top surface of the hydrocyclone, a water outlet pipe fixedly connected to the bottom of the hydrocyclone, and a guide pipe bolted to the bottom end of the water outlet pipe. The guide pipe has a V-shaped structure and a filter assembly is provided inside the guide pipe.
[0006] Furthermore, the filter assembly includes a filter cylinder threadedly connected inside the guide pipe, the filter cylinder having an opening at one end near the outlet pipe, the filter cylinder having several through holes on its side wall, and the guide pipe having several through grooves near both ends on its side wall.
[0007] Furthermore, a magnetic rod is detachably connected to the bottom surface of the inner cavity of the filter cartridge.
[0008] Furthermore, the magnetic rod and the filter cylinder are connected by a thread.
[0009] Furthermore, each filter cartridge has two handles fixedly connected to its bottom end.
[0010] Furthermore, two annular plates are fixedly connected to the inner wall of the guide tube. The annular plates have a triangular cross-section. A sealing ring is fitted on the side wall of the annular plate near the filter cylinder, and the sealing ring abuts against the end face of the filter cylinder.
[0011] Furthermore, annular flow dividers are fixedly connected to the inner wall of the guide tube at the corners.
[0012] The technical effects achieved by this utility model are as follows: This utility model discloses a hydrocyclone separator for oily wastewater from mechanical processing. Through the cooperation of hydrocyclones, guide pipes, and filter components, it can filter and recycle metallic and non-metallic impurities in wastewater. On the one hand, it can ensure the cleanliness of the discharged water, and on the other hand, it can improve the recycling rate of metallic or non-metallic impurities. Attached Figure Description
[0013] Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the guide tube of this utility model; Figure 3 This is a cross-sectional structural schematic diagram of the guide tube of this utility model; Figure 4 This is a schematic diagram of the structure of the filter cartridge of this utility model; Figure 5 This is a utility model Figure 3 Enlarged view of point A in the image.
[0014] The attached diagram lists the components represented by each number as follows: 1. Hydrocyclone; 2. Oil-water inlet pipe; 3. Oil outlet pipe; 4. Water outlet pipe; 5. Guide pipe; 6. Filter cylinder; 7. Through hole; 8. Through groove; 9. Magnetic rod; 10. Handle; 11. Annular plate; 12. Sealing ring; 13. Annular diverter plate. Detailed Implementation
[0015] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0016] like Figures 1-5As shown, a hydrocyclone separator for oily wastewater from mechanical processing includes a hydrocyclone 1. An oil-water inlet pipe 2 is fixedly connected to the side wall of the hydrocyclone 1 near the top surface. An oil outlet pipe 3 is fixedly connected to the top surface of the hydrocyclone 1. A water outlet pipe 4 is fixedly connected to the bottom of the hydrocyclone 1. A guide pipe 5 is bolted to the bottom end of the water outlet pipe 4. The guide pipe 5 has a V-shaped structure and a filter assembly is installed inside the guide pipe 5.
[0017] like Figure 3 and Figure 4 As shown, the filter assembly includes a filter cylinder 6 threadedly connected to the guide pipe 5. The filter cylinder 6 is open at one end near the outlet pipe 4. Several through holes 7 are provided on the side wall of the filter cylinder 6. Several through grooves 8 are provided on the side wall of the guide pipe 5 near both ends.
[0018] In this filter cartridge 6, the through hole 7 and the through groove 8 are in a connected state. When the water flows out, it can be discharged through the through groove 8. At this time, the through hole 7 blocks impurities in the filter cartridge 6, which facilitates the filtration and collection of metal impurities (iron filings, aluminum filings, etc.) or non-metallic impurities (plastics, other impurities), so that the discharged water is kept clean.
[0019] like Figure 3 As shown, a magnetic rod 9 is detachably connected to the bottom surface of the inner cavity of the filter cartridge 6. The magnetic rod 9 is connected to the filter cartridge 6 by a thread. If the impurities contain magnetic impurities, they can be adsorbed and collected by the magnetic rod 9, achieving efficient separation of magnetic and non-magnetic impurities in the filter cartridge 6. When too many impurities are adsorbed on the magnetic rod 9, the magnetic rod 9 can be rotated to remove it from the filter cartridge 6 for cleaning, thereby increasing the flexibility of use.
[0020] like Figure 2 As shown, two handles 10 are fixedly connected to the bottom of each filter cartridge 6. The handles 10 serve as the force-bearing components of the filter cartridge 6. When removing the filter cartridge 6, holding the handles 10 makes it easy to rotate the filter cartridge 6 and detach it from the guide tube 5, thus achieving convenient disassembly and installation.
[0021] like Figure 5 As shown, two annular plates 11 are fixedly connected to the inner wall of the guide tube 5. The annular plates 11 have a triangular cross-section. A sealing ring 12 is fitted on the side wall of the annular plate 11 near the filter cylinder 6. The sealing ring 12 abuts against the end face of the filter cylinder 6. When the filter cylinder 6 is screwed into the guide tube 5, after the end face of the filter cylinder 6 abuts against the sealing ring 12, a slight rotation can further improve the sealing performance between the filter cylinder 6 and the sealing ring 12.
[0022] like Figure 3 As shown, annular flow dividers 13 are fixedly connected to the inner wall of the guide pipe 5 at the corners. The annular flow dividers 13 can be used as optional components. In actual use, it is optional to use them. When used, they can quickly guide the water flow, causing the water flow to disperse to both sides from the corners of the guide pipe 5.
[0023] The working principle of this utility model is as follows: First, the guide pipe 5 is connected to the outlet pipe 4 of the hydrocyclone 1 by bolts. After the oil and water are separated, the water flows from the outlet pipe 4 into the guide pipe 5 and is divided by the annular diverter plate 13 into the guide pipe 5 respectively. The water flows to both ends of the guide pipe 5 and is discharged from the through hole 7 and through groove 8. At this time, the metal impurities and non-metal impurities in the water are collected in the filter cylinder 6. At the same time, the magnetic metal impurities are attracted to the magnetic rod 9. When there are a lot of impurities in the filter cylinder 6, the filter cylinder 6 can be rotated and unscrewed by the handle 10 for cleaning and reuse.
[0024] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. A hydrocyclone separator for oily wastewater from mechanical processing, comprising a hydrocyclone (1), wherein an oil-water inlet pipe (2) is fixedly connected to the side wall of the hydrocyclone (1) near the top surface, an oil outlet pipe (3) is fixedly connected to the top surface of the hydrocyclone (1), and a water outlet pipe (4) is fixedly connected to the bottom of the hydrocyclone (1), characterized in that: The bottom end of the water outlet pipe (4) is bolted to a guide pipe (5), which has a V-shaped structure and a filter assembly is provided inside the guide pipe (5).
2. The hydrocyclone separator for oily wastewater from machining according to claim 1, characterized in that: The filter assembly includes a filter cylinder (6) threadedly connected inside the guide pipe (5). The filter cylinder (6) is open at one end near the water outlet pipe (4). The filter cylinder (6) has several through holes (7) on its side wall. The guide pipe (5) has several through grooves (8) on its side wall near both ends.
3. A hydrocyclone separator for oily wastewater from machining according to claim 2, characterized in that: A magnetic rod (9) is detachably connected to the bottom surface of the inner cavity of the filter cylinder (6).
4. A hydrocyclone separator for oily wastewater from machining according to claim 3, characterized in that: The magnetic rod (9) and the filter cylinder (6) are connected by a thread.
5. A hydrocyclone separator for oily wastewater from machining according to claim 2, characterized in that: Two handles (10) are fixedly connected to the bottom of each filter cylinder (6).
6. A hydrocyclone separator for oily wastewater from machining according to claim 2, characterized in that: The inner wall of the guide tube (5) is fixedly connected to two annular plates (11). The annular plates (11) have a triangular cross section. A sealing ring (12) is installed on the side wall of the annular plates (11) near the filter cylinder (6). The sealing ring (12) abuts against the end face of the filter cylinder (6).
7. A hydrocyclone separator for oily wastewater from machining according to claim 1, characterized in that: The inner wall of the guide pipe (5) is fixedly connected with an annular diverter plate (13) at the corner.