Single-crystal rock candy jar vacuum comprehensive processor

Abstract

The utility model provides a kind of single crystal rock candy jar vacuum comprehensive processor, including first processing component, the side of first processing component is provided with second processing component, and first processing component includes first sprayer, air inlet pipe, liquid inlet main pipe, first liquid inlet branch pipe, first electric valve, manifold pipe, separation tank and air outlet pipe;The top of first sprayer is communicated with air inlet pipe, and the side of first sprayer is communicated with first liquid inlet branch pipe, and first electric valve is installed on first liquid inlet branch pipe.The utility model removes weak acid gas in vacuum gas by first processing component and second processing component twice spraying, prevents weak acid gas from eroding metal parts inside vacuum pump, protects vacuum pump, and prolongs the service life of vacuum pump.Gas after spraying is treated by filter, separates moisture in gas, reduces gas humidity, prevents a large amount of water vapor from entering vacuum pump, and further protects vacuum pump.

Description

Technical Field

[0001] This utility model relates to a vacuum processor, and more particularly to a vacuum integrated processor for single-crystal rock sugar jars, belonging to the field of single-crystal rock sugar production technology. Background Technology

[0002] Single-crystal rock sugar is a type of crystalline sugar with a regular geometric shape, made from purified and dissolved granulated sugar through a crystallization process. It appears as uniform small granules, crystal clear, white in color, and pure in texture. Compared to traditional polycrystalline rock sugar, it contains fewer impurities and has a purer sweetness. The production process of single-crystal rock sugar requires the use of a vacuum pump to create a vacuum within the sugar container. Under vacuum conditions, the boiling point of water decreases, allowing for the evaporation and concentration of water at a lower temperature, preventing high temperatures from affecting the sugar's quality. Maintaining a stable vacuum level in the system facilitates continuous water evaporation, thus improving the quality of the rock sugar.

[0003] When a single-crystal rock sugar jar is evacuated, the water vapor already present inside the jar, as well as that generated by changes in temperature and pressure, is drawn out. This water vapor contains not only a large amount of water vapor but also weakly acidic gases. These weakly acidic gases gradually corrode the metal components inside the vacuum pump, and the water vapor, combined with the weakly acidic substances, accelerates component damage, leading to a decline in vacuum pump performance, problems such as poor sealing and reduced pumping efficiency, affecting the lifespan of the vacuum pump and increasing equipment maintenance and replacement costs. Therefore, a comprehensive vacuum processor for single-crystal rock sugar jars is proposed. Utility Model Content

[0004] In view of this, the present invention provides a single-crystal rock sugar jar vacuum integrated processor to solve or alleviate one of the technical problems existing in the prior art, and at least provides a beneficial alternative.

[0005] The technical solution of this utility model embodiment is implemented as follows: a single crystal rock sugar jar vacuum integrated processor includes a first processing component, and a second processing component is provided on one side of the first processing component. The first processing component includes a first sprayer, an air inlet pipe, a liquid inlet main pipe, a first liquid inlet branch pipe, a first electric valve, a manifold, a separation tank, and an air outlet pipe.

[0006] The top of the first sprayer is connected to an air inlet pipe, one side of the first sprayer is connected to a first liquid inlet branch pipe, a first electric valve is installed on the first liquid inlet branch pipe, one end of the first liquid inlet branch pipe is connected to a main liquid inlet pipe, the bottom of the first sprayer is connected to a manifold pipe, one end of the manifold pipe is connected to a separator, and the top of the separator is connected to an air outlet pipe.

[0007] A further preferred embodiment: the second processing component includes a second sprayer, a second inlet branch pipe, a second electric valve, and an exhaust pipe;

[0008] The second sprayer is connected to one end of the air outlet pipe, and the outer wall of the main liquid inlet pipe is connected to a second liquid inlet branch pipe. One end of the second liquid inlet branch pipe is connected to the second sprayer, and a second electric valve is installed on the second liquid inlet branch pipe. The top of the second sprayer is connected to an exhaust pipe.

[0009] A further preferred embodiment: a filter is installed on the exhaust pipe.

[0010] A further preferred embodiment: a vacuum pump is installed at one end of the exhaust pipe.

[0011] A further preferred embodiment: the outer wall of the separation tank is connected to a liquid separator.

[0012] A further preferred embodiment: a liquid level sensor is installed at the top of the dispensing tube.

[0013] A further preferred embodiment: the outer wall of the separation tank is connected to a drain pipe.

[0014] A further preferred embodiment: a drainage pump is installed on the drainage pipe.

[0015] The present invention has the following advantages due to the adoption of the above technical solution:

[0016] I. This utility model removes weak acidic gases from the vacuum gas through two spraying processes using a first processing component and a second processing component. This prevents the weak acidic gases from corroding the internal metal parts of the vacuum pump, protects the vacuum pump, and extends its service life.

[0017] II. This utility model treats the sprayed gas through a filter, further filtering and capturing impurities, while separating the moisture in the gas, reducing the gas humidity, preventing a large amount of water vapor from entering the vacuum pump, and protecting the vacuum pump.

[0018] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a structural diagram of the present invention;

[0021] Figure 2 This is a side view of the present invention.

[0022] Figure 3 This is a front view of the structure of this utility model.

[0023] Reference numerals: 10. First processing component; 11. First sprayer; 12. Air inlet pipe; 13. Liquid inlet main pipe; 14. First liquid inlet branch pipe; 15. First electric valve; 16. Manifold; 17. Separator tank; 18. Air outlet pipe; 19. Liquid distribution pipe; 110. Liquid level sensor; 111. Drain pipe; 112. Drain pump; 20. Second processing component; 21. Second sprayer; 22. Second liquid inlet branch pipe; 23. Second electric valve; 24. Exhaust pipe; 25. Filter; 26. Vacuum pump. Detailed Implementation

[0024] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0025] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0026] like Figures 1-3 As shown, this utility model embodiment provides a single crystal rock sugar jar vacuum integrated processor, including a first processing component 10, and a second processing component 20 is provided on one side of the first processing component 10. The first processing component 10 includes a first sprayer 11, an air inlet pipe 12, a liquid inlet main pipe 13, a first liquid inlet branch pipe 14, a first electric valve 15, a manifold 16, a separation tank 17, and an air outlet pipe 18.

[0027] The top of the first sprayer 11 is connected to an air inlet pipe 12, and one side of the first sprayer 11 is connected to a first liquid inlet branch pipe 14. A first electric valve 15 is installed on the first liquid inlet branch pipe 14. One end of the first liquid inlet branch pipe 14 is connected to a main liquid inlet pipe 13. The bottom of the first sprayer 11 is connected to a manifold pipe 16. One end of the manifold pipe 16 is connected to a separator 17. The top of the separator 17 is connected to an air outlet pipe 18. Vacuum gas enters the first sprayer 11 through the air inlet pipe 12. The gas drawn in contains water vapor and weakly acidic volatile gases. After spraying and condensation, the first purification treatment is completed.

[0028] In this embodiment, specifically: the second processing component 20 includes a second sprayer 21, a second liquid inlet branch pipe 22, a second electric valve 23, and an exhaust pipe 24;

[0029] The second sprayer 21 is connected to one end of the exhaust pipe 18. The outer wall of the main liquid inlet pipe 13 is connected to the second liquid inlet branch pipe 22. One end of the second liquid inlet branch pipe 22 is connected to the second sprayer 21. A second electric valve 23 is installed on the second liquid inlet branch pipe 22. The top of the second sprayer 21 is connected to the exhaust pipe 24. Non-condensable gases, a small amount of incompletely condensed water vapor, and weakly acidic volatile substances enter the second sprayer 21 through the exhaust pipe 18 for further spray cooling.

[0030] In this embodiment, specifically: a filter 25 is installed on the exhaust pipe 24, and the third-stage treatment is carried out through the filter 25 to filter and capture impurities.

[0031] In this embodiment, specifically: a vacuum pump 26 is installed at one end of the exhaust pipe 24, and the operation of the vacuum pump 26 generates negative pressure inside the processor.

[0032] In this embodiment, specifically: the outer wall of the separator 17 is connected to a liquid distribution pipe 19, and a filter device is provided at one end of the liquid distribution pipe 19 to prevent impurities from entering the liquid distribution pipe 19 and to ensure the detection accuracy of the liquid level sensor 110.

[0033] In this embodiment, specifically: a liquid level sensor 110 is installed on the top of the liquid distribution pipe 19. The liquid level sensor 110 is used to monitor the liquid level of the separation tank 17. The liquid level sensor 110 is connected to the single crystal rock sugar production control unit to provide timely feedback of the liquid level signal. When the liquid level is high, the control unit controls the drain pump 112 to work and automatically drain the liquid.

[0034] In this embodiment, specifically: the outer wall of the separator 17 is connected to a drain pipe 111, which is connected to the waste liquid return treatment unit.

[0035] In this embodiment, specifically: a drain pump 112 is installed on the drain pipe 111. The liquid that gathers at the bottom of the separation tank 17 is drained away by the drain pump 112. The drain pump 112 can drain the liquid under vacuum.

[0036] In operation, the vacuum pump 26 operates, generating negative pressure inside the processor. Vacuum gas enters the first sprayer 11 through the inlet pipe 12. The drawn-in gas contains water vapor and weakly acidic volatile gases. After spraying and condensation, it gathers at the bottom of the separator 17. Non-condensable gases and a small amount of incompletely condensed water vapor and weakly acidic volatile substances enter the second sprayer 21 through the outlet pipe 18 for further spraying and cooling. The small amount of water vapor and weakly acidic volatile gases condenses and falls back to the bottom of the separator 17 with the spray water. Non-condensable gases and trace amounts of incompletely condensed water vapor and weakly acidic volatile substances undergo third-stage treatment through the filter 25, where they are filtered and collected. After three stages of condensation, filtration, and collection, clean gas is drawn into the vacuum pump 26 and discharged, protecting the internal components of the vacuum pump 26 and extending its service life. The liquid collected at the bottom of the separator 17 is drained away by the drain pump 112. The drain pump 112 can drain the liquid under vacuum, and the normal operation of the vacuum system is not affected during the draining process. A liquid level detector is installed on the separator 17 to detect the liquid level and realize functions such as high liquid level alarm and automatic draining.

[0037] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A vacuum integrated processor for a single-crystal rock sugar jar, comprising a first processing component (10), characterized in that: A second processing component (20) is provided on one side of the first processing component (10). The first processing component (10) includes a first sprayer (11), an air inlet pipe (12), a liquid inlet main pipe (13), a first liquid inlet branch pipe (14), a first electric valve (15), a manifold (16), a separator (17), and an air outlet pipe (18). The top of the first sprayer (11) is connected to an air inlet pipe (12), one side of the first sprayer (11) is connected to a first liquid inlet branch pipe (14), a first electric valve (15) is installed on the first liquid inlet branch pipe (14), one end of the first liquid inlet branch pipe (14) is connected to a main liquid inlet pipe (13), the bottom of the first sprayer (11) is connected to a manifold pipe (16), one end of the manifold pipe (16) is connected to a separator (17), and the top of the separator (17) is connected to an air outlet pipe (18).

2. The single-crystal rock candy jar vacuum integrated processor according to claim 1, characterized in that: The second processing component (20) includes a second sprayer (21), a second inlet branch pipe (22), a second electric valve (23), and an exhaust pipe (24). The second sprayer (21) is connected to one end of the air outlet pipe (18), and the outer wall of the main liquid inlet pipe (13) is connected to the second liquid inlet branch pipe (22). One end of the second liquid inlet branch pipe (22) is connected to the second sprayer (21), and a second electric valve (23) is installed on the second liquid inlet branch pipe (22). The top of the second sprayer (21) is connected to the exhaust pipe (24).

3. The single-crystal rock candy jar vacuum integrated processor according to claim 2, characterized in that: A filter (25) is installed on the exhaust pipe (24).

4. The single-crystal rock candy jar vacuum integrated processor according to claim 2, characterized in that: A vacuum pump (26) is installed at one end of the exhaust pipe (24).

5. A single-crystal rock candy jar vacuum integrated processor according to claim 1, characterized in that: The outer wall of the separator (17) is connected to a liquid separator pipe (19).

6. A single-crystal rock candy jar vacuum integrated processor according to claim 5, characterized in that: A liquid level sensor (110) is installed on the top of the liquid distribution tube (19).

7. A single-crystal rock candy jar vacuum integrated processor according to claim 1, characterized in that: The outer wall of the separation tank (17) is connected to a drain pipe (111).

8. A single-crystal rock candy jar vacuum integrated processor according to claim 7, characterized in that: A drain pump (112) is installed on the drain pipe (111).

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