An automobile parts electrophoresis device

CN224858467UActive Publication Date: 2026-10-16SHIYAN HAIRUN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202522340890.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-16
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0003]现有技术主要存在以下弊端:首先,固定式的挂架无法根据零部件尺寸和形状的变化进行适应性调整,导致电泳池内的空间利用率低,单次处理量受限;其次,在装卸零部件时,尤其是位于挂具内侧的部件,操作十分不便,影响操作效率

Benefits of technology

一、通过设置多个圆杆,并在每个圆杆上套设多个圆环,形成了多层、多列的立体挂载结构,增加了单次电泳的零部件数量,有效提升了电泳池的空间利用率和批次作业效率;圆环通过其弧形块与圆杆上的安装槽、弧形槽配合实现快速安装,并通过磁铁吸附在容纳槽内固定,使得每个圆环在圆杆上的高度位置可以根据零部件的尺寸进行调节,避免了零部件之间的干涉,同时实现了在竖直方向上灵活的间距布局。

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Abstract

The utility model provides a kind of automobile parts electrophoresis equipment, including electrophoresis pool and connecting plate, the connecting plate bottom end circumference equidistance is equipped with three round rods, each the round rod is all set with several rings, each the ring outer wall circumference equidistance is equipped with several hooks, each the round rod is inserted in electrophoresis pool inside.The utility model is equipped with multiple round rods, and is set with multiple rings on each round rod, forms multilayer, multi-column three-dimensional mounting structure, increases the number of parts of single electrophoresis, effectively improves the space utilization of electrophoresis pool and batch operation efficiency;Ring is realized by its arc block and the installation groove on round rod, arc groove cooperation Quick installation, and is fixed by being adsorbed in containing groove by magnet, so that the height position of each ring on round rod can be adjusted according to the size of part, avoid the interference between parts, simultaneously realize flexible spacing layout in vertical direction.
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Description

Technical Field

[0001] This utility model belongs to the field of automotive parts processing technology, and more specifically, it relates to an electrophoresis equipment for automotive parts. Background Technology

[0002] In the automotive manufacturing industry, electrophoretic coating is a key process for corrosion protection of car bodies and components. Currently, when electrophoretically coating small, irregularly shaped, or mass-produced automotive parts, it is common practice to use hangers to suspend them and immerse them in an electrophoretic pool.

[0003] The existing technology has the following drawbacks: First, the fixed rack cannot be adapted to changes in the size and shape of the parts, resulting in low space utilization in the electric pool and limited single-processing capacity; second, loading and unloading parts, especially those located inside the rack, is very inconvenient and affects operational efficiency.

[0004] Therefore, developing an electrophoresis equipment for automotive parts that has high space utilization, is easy to load and unload, and can be flexibly adjusted according to workpiece specifications has become an urgent problem to be solved in this field. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an electrophoresis device for automotive parts, which is achieved by the following specific technical means: An electrophoresis device for automotive parts includes an electrophoresis pool and a connecting plate. Three circular rods are equidistantly mounted on the bottom circumference of the connecting plate. Each circular rod has several rings fitted onto it, and several hooks are equidistantly mounted on the outer circumference of each ring. Each circular rod is inserted into the electrophoresis pool. The circular rods have mounting grooves along their height direction. The sidewalls of the mounting grooves have several arc-shaped grooves equidistantly mounted along their height direction. The bottom surface of the inner wall of each arc-shaped groove has a receiving groove. An arc-shaped block is fixedly mounted on the inner wall of each ring. The arc-shaped block is inserted into the mounting groove and rotated into the arc-shaped groove. A first magnet is embedded in the bottom surface of the inner wall of the arc-shaped block. A second magnet is embedded in the bottom surface of the inner wall of each receiving groove. The arc-shaped block is magnetically fixed in the receiving groove.

[0006] Furthermore, the outer wall of the ring is provided with a number of positioning grooves at equal intervals, and each hook is fixedly connected with a positioning block, which is fixed in the positioning groove by screws.

[0007] Furthermore, a fixing rod is fixedly installed at the center of the top of the connecting plate, and a lifting ring is fixedly installed at the top of the fixing rod.

[0008] Furthermore, the upper surface of the connecting plate is provided with circular holes at equal intervals, the number of which is the same as the number of circular rods, and each of the circular holes has an annular groove on its sidewall.

[0009] Furthermore, a circular plate is provided inside the circular hole, and a connecting ring is fixedly sleeved on the circular plate, the connecting ring being located within an annular groove.

[0010] Furthermore, a fixing plate is fixedly connected to the top of each of the circular rods, and a threaded post is inserted into each fixing plate and circular plate. A nut is threaded onto each of the threaded posts, and each circular plate is connected and fixed to the fixing plate through the threaded post and the nut.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting multiple round rods and fitting multiple rings on each rod, a multi-layered, multi-column three-dimensional mounting structure is formed, increasing the number of components for a single electrophoresis and effectively improving the space utilization and batch operation efficiency of the electrophoresis pool. The rings are quickly installed by cooperating with the mounting grooves and arc grooves on the round rods through their arc blocks, and are fixed in the receiving grooves by magnetic adsorption. This allows the height position of each ring on the round rod to be adjusted according to the size of the components, avoiding interference between components, and at the same time achieving flexible spacing layout in the vertical direction.

[0012] Second, the hook is fixed in the positioning groove of the ring by the positioning block and screw, realizing modular connection; the entire round rod assembly can rotate relative to the connecting plate through the cooperation of the round plate, the connecting ring and the annular groove of the connecting plate; after the electrophoresis is completed, the operator can adjust the orientation of the parts by rotating the round rod, so that the parts that were originally located on the inside and difficult to reach can be rotated to the outside, which greatly facilitates the picking and placing of the parts. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall electrophoresis equipment for automotive parts according to this utility model.

[0014] Figure 2 This is a schematic diagram of the connecting plate of this utility model.

[0015] Figure 3 This is a schematic diagram of the circular ring of this utility model.

[0016] Figure 4 This is a schematic diagram of the hook of this utility model.

[0017] Figure 5 This is a schematic diagram of the round rod of this utility model.

[0018] Figure 6 This is a schematic diagram of the receiving groove of this utility model.

[0019] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Electric swimming pool; 2. Connecting plate; 21. Round plate; 22. Connecting ring; 23. Fixing plate; 24. Threaded post; 25. Nut; 26. Round hole; 27. Annular groove; 28. Fixing rod; 29. ​​Lifting ring; 3. Round rod; 31. Mounting groove; 32. Arc groove; 33. Receiving groove; 4. Circular ring; 41. Arc block; 42. Positioning groove; 5. Hook; 51. Positioning block; 52. Screw. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Example:

[0024] As attached Figure 1 To be continued Figure 6 As shown: This utility model provides an electrophoresis device for automotive parts, including an electrophoresis pool 1 and a connecting plate 2. Three round rods 3 are equidistantly installed on the bottom circumference of the connecting plate 2. Each round rod 3 is fitted with several rings 4. Several hooks 5 are equidistantly installed on the outer circumference of each ring 4. Each round rod 3 is inserted into the electrophoresis pool 1. The round rod 3 has an installation groove 31 along its height direction. The side wall of the installation groove 31 has several arc-shaped grooves 32 equidistantly installed along its height direction. The bottom surface of the inner wall of each arc-shaped groove 32 has a receiving groove 33. An arc-shaped block 41 is fixedly installed on the inner wall of the ring 4. The arc-shaped block 41 is inserted into the installation groove 31 and rotated into the arc-shaped groove 32. A first magnet is embedded in the bottom surface of the inner wall of the arc-shaped block 41. A second magnet is embedded in the bottom surface of the inner wall of each receiving groove 33. The arc-shaped block 41 is fixed in the receiving groove 33 by magnetic attraction.

[0025] The outer wall of the ring 4 is provided with several positioning grooves 42 at equal intervals. Each hook 5 is fixedly connected with a positioning block 51, and the positioning block 51 is fixed in the positioning groove 42 by screws 52.

[0026] A fixing rod 28 is fixedly installed at the top center of the connecting plate 2, and a lifting ring 29 is fixedly installed at the top of the fixing rod 28.

[0027] The upper surface of the connecting plate 2 has circular holes 26 at equal intervals around its circumference, the same number as the number of circular rods 3. Each circular hole 26 has an annular groove 27 on its side wall.

[0028] A circular plate 21 is provided inside the circular hole 26, and a connecting ring 22 is fixedly sleeved on the circular plate 21. The connecting ring 22 is located in the annular groove 27.

[0029] Each round rod 3 has a fixed plate 23 fixedly connected to its top end. Each fixed plate 23 and round plate 21 has a threaded post 24 inserted into it. Each threaded post 24 has a nut 25 threadedly fitted on it. Each round plate 21 is connected and fixed to the fixed plate 23 through the threaded post 24 and the nut 25 respectively.

[0030] The working principle of this embodiment: Step 1: First, connect the fixed rod 28 to the external lifting equipment via the top lifting ring 29 to provide a support base for subsequent lifting operations. The circular plate 21 is embedded in the annular groove 27 on the side wall of the circular hole 26 on the connecting plate 2 via a connecting ring 22 fixedly fitted to its surface. This design allows the circular plate 21 to rotate around its own axis, thereby driving the circular rod 3 connected to the circular plate 21 to rotate synchronously. The fixed plate 23 at the top of the circular rod 3 and the circular plate 21 are securely connected by threaded posts 24 inserted into both and threaded nuts 25. The automotive parts to be electrophoresed are hung on the hook 5. Then, the positioning block 51 on the hook 5 is embedded into the positioning groove 42 on the outer wall of the circular ring 4. The positioning block 51 is fixed in the positioning groove 42 by screws 52, completing the stable assembly of the hook 5 and the circular ring 4, preventing the parts from slipping during the electrophoresis process. The ring 4 is detached; according to the size of the parts and the requirements of the electrophoresis process, the height position of the ring 4 on the rod 3 and the number of rings 4 are adjusted: the arc-shaped block 41 on the inner wall of the ring 4 is aligned with the mounting groove 31 on the rod 3 and inserted, and then the ring 4 is rotated so that the arc-shaped block 41 is twisted into the arc-shaped groove 32 on the side wall of the mounting groove 31 until the arc-shaped block 41 is embedded in the receiving groove 33 at the bottom of the arc-shaped groove 32. At this time, the magnet block 1 on the bottom surface of the inner wall of the arc-shaped block 41 and the magnet block 2 on the bottom surface of the inner wall of the receiving groove 33 attract each other, so as to achieve precise positioning and fixation of the ring 4 on the rod 3; the lifting ring 29, the fixing rod 28 and the connecting plate 2 are driven to descend by the external lifting equipment, so that the three rods 3 installed equidistantly on the bottom circumference of the connecting plate 2 are slowly inserted into the electrophoresis pool 1, and the automotive parts hanging on the hook 5 are immersed in the electrophoresis liquid of the electrophoresis pool 1 for electrophoresis coating operation; Step 2: After the electrophoresis operation is completed, the lifting ring 29, the fixed rod 28 and the connecting plate 2 are lifted by the external lifting equipment to remove the round rod 3 and the attached parts from the electrophoresis pool 1. If it is inconvenient to pick up and put down the parts, the round plate 21 can be rotated. Through the cooperation of the connecting ring 22 and the annular groove 27, the round rod 3 and the ring 4 can be rotated synchronously to adjust the orientation of the hook 5 and the parts, so that the operator can quickly remove the car parts that have been electrophoresed. When it is necessary to replace the hook 5 with a different specification or adjust the spacing of the hook 5, the screw 52 can be unscrewed to disassemble the connection between the positioning block 51 and the positioning groove 42 to replace or adjust the position of the hook 5.

[0031] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An electrophoresis apparatus for automotive parts, comprising an electrophoresis pool (1) and a connecting plate (2), characterized in that: The bottom end of the connecting plate (2) is equidistantly equipped with three round rods (3), each round rod (3) is fitted with several rings (4), each ring (4) is equidistantly equipped with several hooks (5) on its outer circumference, and each round rod (3) is inserted into the electric pool (1); The round rod (3) has an installation groove (31) along its height direction. The side wall of the installation groove (31) has several arc-shaped grooves (32) equidistantly arranged along the height direction of the installation groove (31). The bottom surface of the inner wall of each arc-shaped groove (32) has a receiving groove (33). The inner wall of the ring (4) is fixedly installed with an arc-shaped block (41). The arc-shaped block (41) is inserted into the installation groove (31) and rotated into the arc-shaped groove (32). A magnet is embedded in the bottom surface of the inner wall of the arc-shaped block (41). A magnet is embedded in the bottom surface of the inner wall of each receiving groove (33). The arc-shaped block (41) is fixed in the receiving groove (33) by magnetic attraction.

2. The electrophoresis equipment for automotive parts as described in claim 1, characterized in that: The outer wall of the ring (4) is provided with a number of positioning grooves (42) at equal intervals. Each hook (5) is fixedly connected with a positioning block (51). The positioning block (51) is fixed in the positioning groove (42) by screws (52).

3. The electrophoresis equipment for automotive parts as described in claim 1, characterized in that: A fixing rod (28) is fixedly installed at the top center of the connecting plate (2), and a lifting ring (29) is fixedly installed at the top of the fixing rod (28).

4. The electrophoresis equipment for automotive parts as described in claim 1, characterized in that: The upper surface of the connecting plate (2) is provided with circular holes (26) at equal intervals, which are the same number as the circular rod (3). Each circular hole (26) has an annular groove (27) on its side wall.

5. The electrophoresis equipment for automotive parts as described in claim 4, characterized in that: A circular plate (21) is provided inside the circular hole (26), and a connecting ring (22) is fixedly sleeved on the circular plate (21). The connecting ring (22) is located in the annular groove (27).

6. The electrophoresis equipment for automotive parts as described in claim 1, characterized in that: Each of the round rods (3) is fixedly connected to a fixing plate (23) at its top end. Each fixing plate (23) and round plate (21) is inserted with a threaded post (24). Each threaded post (24) is threaded with a nut (25). Each round plate (21) is connected and fixed to the fixing plate (23) through the threaded post (24) and the nut (25).