Combined warping machine box

Abstract

The utility model discloses a combined type whole dressing machine box body, including left box body and right box body, left box body and right box body are installed on whole dressing machine main body through fastener. Left box body and right box body all include frame panel, front cover plate, back cover plate, side plate, the frame panel top and two sides respectively through first fastener are installed with front cover plate and back cover plate, the frame panel side edge is installed with side plate. The front cover plate is opened and is established with the slot of the reed seat motor mounting bracket, the slot is installed with the mounting plate through the second fastener, a plurality of knock off type prefabricated motor placement hole plate are opened on the mounting plate. The utility model discloses through modular combined type design, has solved the problem such as whole type box body storage space, manufacturing difficulty, inconvenient maintenance, and through adjustable motor mounting plate design simultaneously, makes the same box body to be able to adapt to the whole dressing machine demand of different width, has improved the versatility and flexibility of equipment.

Description

Technical Field

[0001] This utility model relates to the field of textile machinery technology, specifically to a combined warping machine housing. Background Technology

[0002] Warping machines are essential pieces of equipment in the textile industry, used to draw yarn from the bobbins and wind it onto warp beams to form a warp system. The warping machine's housing, as a key supporting structure, not only supports core components such as the motor and transmission system but also serves a protective and aesthetic purpose.

[0003] Traditional warping machine housings typically employ an integral structure, meaning the housing is a single welded or cast unit.

[0004] This type of monolithic enclosure has several drawbacks: First, due to its hollow shell structure, it is bulky and occupies a significant amount of space in storage, leading to high storage costs. Second, during manufacturing, bending, splicing, and welding large sheet metal parts are difficult, making it hard to guarantee precision, and handling the finished product requires large equipment, which is time-consuming and labor-intensive. Third, during assembly and subsequent maintenance, the operating space is extremely limited if repairs are needed on components inside or near the enclosure, making it difficult for maintenance personnel to operate. To obtain sufficient repair space, the entire enclosure often needs to be disassembled, a laborious and tedious process that severely impacts maintenance efficiency. Furthermore, when partial damage occurs, it is impossible to replace only the affected part; the entire enclosure must be replaced, resulting in significant waste. Utility Model Content

[0005] The purpose of this utility model is to overcome the defects existing in the prior art and provide a combined warping machine housing.

[0006] To achieve the above objectives, the technical solution of this utility model is to design a combined warping machine housing, including a left housing and a right housing, which are mounted on the warping machine body by fasteners. Each of the left and right housings includes a frame panel, a front cover plate, a rear cover plate, and side plates. The front cover plate and rear cover plate are respectively mounted on the top and front and rear sides of the frame panel by first fasteners, and side plates are mounted on the sides of the frame panel. The front cover plate has a slot for placing a reed seat motor mounting bracket, and a mounting plate is mounted at the slot by a second fastener. The mounting plate has multiple knock-out prefabricated motor mounting holes.

[0007] Furthermore, the mounting plate has two knock-out prefabricated motor mounting holes, spaced 100mm apart. This design allows users to knock out one or both holes as needed to accommodate motor installations in different locations.

[0008] Furthermore, the side panels include a front side panel and a rear side panel, which respectively cover the front and rear areas of the enclosure, providing complete protection.

[0009] Optionally, the side plate is bolted to the side of the frame panel. This connection method is simple, reliable, and easy to disassemble and replace.

[0010] Optionally, the side panel is hinged to the side of the frame panel via a hinge shaft, and the side panel is provided with a handle groove for opening and closing the side panel. The hinged design allows the side panel to be opened like a door, facilitating daily maintenance and inspection without completely disassembling the enclosure.

[0011] Furthermore, a human-machine interface (touchscreen) and / or control panel are installed on the front cover. Through the human-machine interface (touchscreen), operators can view or modify various operating parameters of the machine and understand the overall operating status of the equipment; the control panel is used to integrate operation buttons and display devices to improve the user experience.

[0012] The advantages and beneficial effects of this utility model are as follows: 1. The container is composed of frame panels, front cover, rear cover, side panels, etc. These components can be stored separately, greatly reducing the storage space occupied. Compared with a monolithic container, modular components can be stacked or stored in categories, improving warehouse utilization.

[0013] During the manufacturing process, the small size of individual components facilitates sheet metal bending, splicing, and welding, reducing processing difficulty and equipment requirements. Simultaneously, modular production enables standardization and mass production, improving production efficiency and reducing costs.

[0014] 2. During maintenance, only adjacent modules (such as side panels or front panels) can be removed, optimizing the maintenance operation space without having to dismantle the entire enclosure. Especially when a local module is damaged, only the specific part needs to be replaced, avoiding the need for complete replacement and greatly reducing maintenance costs and workload.

[0015] The hinged design of the side panels further simplifies daily maintenance, allowing users to easily open the side panels via the handle slots for inspection or replacement of parts.

[0016] 3. By incorporating an adjustable mounting plate and a knock-out prefabricated motor mounting hole plate on the front cover, the same housing can accommodate warping machines of varying widths. The reed holder motor mounting holes can be adjusted in 100mm increments to cover diverse width requirements. The mounting plate is designed to rotate 180 degrees for re-fixing, creating multiple mounting positions. Specifically, one mounting plate has two prefabricated motor mounting hole plates; by knocking out different hole plates and rotating the mounting plate, four different motor selection positions can be achieved. This allows a single reed holder length to be used on warping machines of different widths, reducing the need for dedicated housings and increasing equipment flexibility. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the warping machine of this utility model; Figure 2 This is a schematic diagram of the structure of the left and right boxes of this utility model; Figure 3 This is a structural schematic diagram of the left box body of this utility model; Figure 4 This is a comparison image of the mounting plate of this utility model rotated 180 degrees.

[0018] In the diagram: 1. Left housing; 2. Right housing; 3. Frame panel; 4. Front cover; 5. Rear cover; 6. Side panel; 61. Front side panel; 62. Rear side panel; 7. First fastener; 9. Second fastener; 10. Mounting plate; 11. Prefabricated motor mounting hole plate; 12. Hinge shaft; 13. Handle groove; 14. Human-machine interface; 15. Control panel. Detailed Implementation

[0019] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0020] like Figure 1 and Figure 2 As shown, a modular warping machine housing includes a left housing 1 and a right housing 2, which are mounted on opposite sides of the warping machine body using fasteners (such as bolts). The left housing 1 and right housing 2 have essentially the same structure, each including a frame panel 3, a front cover 4, a rear cover 5, and side panels 6. The frame panel 3 serves as the basic structure of the housing, with the front cover 4 and rear cover 5 mounted on its top and front and rear sides respectively using first fasteners 7 (such as screws or rivets). Side panels 6 are mounted on the sides of the frame panel 3 using bolts or rivets, and the side panels 6 include a front side panel 61 and a rear side panel 62, covering the front and rear areas of the housing respectively. During maintenance, only adjacent modules (such as side panels 6 or front cover 4) can be disassembled, optimizing the maintenance operation space without dismantling the entire housing. Especially when a local module is damaged, only specific parts need to be replaced, avoiding complete replacement and significantly reducing maintenance costs and workload. Compared to monolithic enclosures, modular components can be stacked or categorized for storage, improving warehouse utilization. During manufacturing, the small size of individual components facilitates sheet metal bending, assembly, and welding, reducing processing difficulty and equipment requirements. Simultaneously, modular production enables standardization and mass production, improving production efficiency and reducing costs.

[0021] like Figure 3As shown, the front cover plate 4 has a slot for placing a reed motor mounting bracket (this slot is covered by the mounting plate 10 in the figure and is therefore not shown). The mounting plate 10 is installed at the slot using a second fastener 9 (such as a screw, bolt, or other fastener). The mounting plate 10 has two knock-out prefabricated motor mounting hole plates 11, with a spacing of 100mm between adjacent edges of the two prefabricated motor mounting hole plates 11. The prefabricated motor mounting hole plates 11 are rectangular thin plates with pre-cut weakening lines around them. Users can knock out one or two of the holes by hand or with tools as needed to form motor mounting holes.

[0022] This allows the entire housing to accommodate warping machines with multiple widths using a single reed holder length. Warping machine widths are typically 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm, and 2800mm. However, reed holders for these machines are generally only available in two or three lengths. Since the reed holders are symmetrically placed centered on the warping machine's axis, the motor mounting holes on the housing are typically spaced 100mm apart at several fixed locations. By installing a mounting plate 10 at the slot, and having at least two pre-fabricated, knock-out motor mounting holes 11 on the mounting plate 10, the housing can accommodate warping machines of different widths. Furthermore, the mounting plate 10 allows for two selectable positions in one orientation. Rotating the mounting plate 10 180 degrees and re-fixing it creates two more mounting positions. Such a housing can generate four reed seat motor hole selection positions corresponding to the width of the warping machine.

[0023] like Figure 4 As shown, when the mounting plate 10 is in its original position, the two prefabricated motor mounting hole plates 11 correspond to two motor mounting positions. When the mounting plate 10 is rotated 180 degrees, the positions of the two prefabricated motor mounting hole plates 11 change, thus creating two more motor mounting positions. In this way, one housing can generate four reed seat motor hole selection positions corresponding to the warping machine width, adapting to various width requirements from 1600mm to 2800mm.

[0024] The front cover 4 is also equipped with a human-machine interface 14 and a control panel 15. The human-machine interface 14 is a touch screen, used to display or change the motor operating status parameters by touch screen operation; the control panel 15 integrates buttons, switches and emergency stop buttons, etc., for controlling the warping machine.

[0025] Based on Embodiment 1, in this embodiment, the side panel 6 is hinged to the side of the frame panel 3 via a hinge shaft 12. The side panel 6 is provided with a handle groove 13 for opening and closing the side panel (similar to the front side panel 61 and rear side panel 62 being two doors hinged to the frame panel 3). During routine maintenance, the user can easily open the side panel 6 through the handle groove 13 without removing screws, facilitating quick inspection or replacement of parts. Except for the above differences, the other structures of this embodiment are consistent with the previous embodiment.

[0026] The bolts, nuts, screws, welding, and other related materials used in fixing and installing two or more parts described above are all known to those skilled in the art and will not be repeated here.

[0027] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A modular warping machine housing, characterized in that, The machine includes a left box (1) and a right box (2), which are mounted on the warping machine body by fasteners. Both the left box (1) and the right box (2) include a frame panel (3), a front cover plate (4), a rear cover plate (5), and a side plate (6). The front cover plate (4) and the rear cover plate (5) are mounted on the top and front and rear sides of the frame panel (3) by first fasteners (7), respectively. The side plate (6) is mounted on the side of the frame panel (3). The front cover plate (4) has a slot for placing the reed seat motor mounting bracket. The mounting plate (10) is mounted on the slot by second fasteners (9). The mounting plate (10) has multiple knock-out prefabricated motor mounting holes (11).

2. The combined warping machine housing according to claim 1, characterized in that, The mounting plate (10) has two knock-out prefabricated motor placement holes (11), and the distance between the two prefabricated motor placement holes (11) is 100mm.

3. The combined warping machine housing according to claim 1, characterized in that, The side panel (6) includes a front side panel (61) and a rear side panel (62).

4. The combined warping machine housing according to claim 3, characterized in that, The side plate (6) is bolted to the side of the frame panel (3).

5. A combined warping machine housing according to claim 3, characterized in that, The side plate (6) is hinged to the side of the frame panel (3) via a hinge shaft (12), and the side plate (6) is provided with a handle groove (13) for mounting the switch side plate (6).

6. The combined warping machine housing according to claim 1, characterized in that, The front cover (4) is equipped with a human-machine interface (14) and / or a control panel (15).

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