A reusable nested template

CN224858555UActive Publication Date: 2026-10-16NANTONG YANFENG JOHNSON CONTROLS SEATING TRIM CO LTD
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Patent Information

Application Number
CN202522053147.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-10-16
Estimated Expiration
2035-09-24

AI Technical Summary

Technical Problem

[0005]本实用新型提供一种循环使用的嵌套模板,解决了减少缝纫模板机因等待操作人员摆放零件、更换模板而产生的停机时间,提升设备运行率,避免设备资源闲置浪费,使人员在设备运行期间即可完成零件摆放与模板更换准备工作,进而提升人员工作效率的问题

Benefits of technology

本实用新型提供一种循环使用的嵌套模板,通过底模与多个子模的嵌套配合结构,实现了缝纫模板机的不停机换模操作,相较于传统模板使用过程中设备需停机等待人员更换模板、摆放零件的方式,有效减少了设备闲置时间,显著提升了设备运行率,同时,操作人员可在设备运行期间同步完成零件摆放与模板更换工作,避免了以往人员等待设备运行的时间浪费,提高了人员工作效率。

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Abstract

The utility model provides a kind of nested template of recycling, comprising: bottom mould, multiple positioning plate, multiple sub mould;Multiple positioning plate is installed in the surface of bottom mould from left to right in turn;Multiple sub mould is respectively arranged between multiple positioning plate.The utility model provides a kind of nested template of recycling, by the nesting cooperation structure of bottom mould and multiple sub mould, the non-stop die change operation of sewing template machine is realized, compared with the mode that equipment needs to stop and wait personnel to replace template, to place parts in the use process of traditional template, effectively reduce the idle time of equipment, significantly improve the equipment operation rate, simultaneously, operator can complete the part placement and template replacement work synchronously during equipment operation, avoid the time waste that personnel waits equipment operation in the past, improve personnel work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of light industrial sewing, and in particular to a reusable nested template. Background Technology

[0002] In the sewing operations of the light industrial sewing industry, template machines are usually used to assist in completing the sewing process.

[0003] Currently, the use of sewing templates with existing technology has significant shortcomings: During the sewing process, operators need to manually place parts and change templates, which takes a long time and reduces the efficiency of workers. It also makes it difficult to improve the operating rate of sewing template machines such as template machines, and the equipment has a lot of idle waiting time. To improve the aforementioned efficiency issues, the industry has tried solutions such as one person operating two machines or one machine equipped with two templates. However, these solutions have not fundamentally solved the efficiency bottleneck. In actual operation, when personnel switch between two machines or when machines switch between two templates, unnecessary actions are wasted, such as personnel walking around and repeatedly adjusting equipment parameters. This not only fails to effectively improve overall production efficiency, but may also increase the risk of errors due to the cumbersome operation process.

[0004] Therefore, it is necessary to provide a reusable nested template to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a reusable nested template, which solves the problem of reducing downtime of sewing template machines caused by waiting for operators to place parts and change templates, improving equipment operating rate, avoiding idle and wasteful equipment resources, and enabling personnel to complete the preparation work for placing parts and changing templates during equipment operation, thereby improving personnel work efficiency.

[0006] To solve the above-mentioned technical problems, this utility model provides a reusable nested template, comprising: Bottom mold, multiple positioning plates, multiple sub-molds; Multiple positioning plates are sequentially installed on the surface of the bottom mold from left to right; The multiple sub-molds are respectively disposed between the multiple positioning plates.

[0007] Preferably, the plurality of positioning plates are used to position and place the plurality of sub-molds.

[0008] Preferably, mounting holes are provided at all four corners of the bottom mold surface.

[0009] Preferably, the plurality of mounting holes are used for the fixed installation of the bottom mold and the sewing template machine.

[0010] Preferably, an adjustment assembly is provided between the bottom mold and the plurality of positioning plates. The adjustment assembly includes a long strip of Velcro, a plurality of adhesive strips, and two bolts. The long strip of Velcro is installed on the surface of the bottom mold by the two bolts.

[0011] Preferably, the plurality of adhesive strips are respectively connected to the bottom of the plurality of positioning plates and are bonded to the long strip of Velcro.

[0012] Preferably, the long strip of Velcro and the plurality of adhesive strips are used to adjust the position and spacing of the plurality of positioning plates.

[0013] Compared with related technologies, the nested template for repeated use provided by this utility model has the following beneficial effects: This invention provides a reusable nested template. Through the nested structure of the bottom template and multiple sub-templates, it enables the non-stop template changing operation of the sewing template machine. Compared with the traditional method where the machine needs to be stopped and personnel need to change templates and place parts during the use of templates, this effectively reduces the idle time of the equipment and significantly improves the equipment operating rate. At the same time, the operator can complete the placement of parts and template changing work simultaneously during the operation of the equipment, avoiding the waste of time waiting for the equipment to run and improving the work efficiency of personnel. Attached Figure Description

[0014] Figure 1 A schematic diagram of the structure of a first embodiment of a reusable nested template provided by this utility model; Figure 2 for Figure 1 The enlarged schematic diagram of part A shown below; Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure of the nested template shown; Figure 4 This is a schematic diagram of the structure of a second embodiment of a reusable nested template provided by this utility model.

[0015] The diagram labels are: 1. Bottom mold, 2. Positioning plate, 3. Sub-mold, 4. Mounting hole. 5. Adjustment components; 51. Long strip Velcro; 52. Adhesive strip; 53. Bolt. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example

[0017] Please refer to the following: Figure 1 , Figure 2 and Figure 3 ,in, Figure 1A schematic diagram of the structure of a first embodiment of a reusable nested template provided by this utility model; Figure 2 for Figure 1 The enlarged schematic diagram of part A shown below; Figure 3 for Figure 1 The diagram shows a three-dimensional structure of a nested template. A reusable nested template includes: 1. Bottom mold; 2. Multiple positioning plates; 3. Multiple sub-molds; Multiple positioning plates 2 are sequentially installed on the surface of the bottom mold 1 from left to right; The multiple sub-molds 3 are respectively disposed between the multiple positioning plates 2.

[0018] The sub-mold 3 can be detached and placed between two adjacent positioning plates 2, and is limited by the positioning plates 2.

[0019] The multiple positioning plates 2 are used to position and place the multiple sub-molds 3.

[0020] Mounting holes 4 are provided at each of the four corners of the bottom mold 1.

[0021] The multiple mounting holes 4 are used for the fixed installation of the bottom mold 1 and the sewing template machine.

[0022] By setting the intervals of the positioning plates 2, the sub-mold 3 is limited by fitting the side walls with the edge of the sub-mold 3, preventing the sub-mold 3 from shifting on the surface of the bottom mold 1, ensuring the stability of the sub-mold 3 during the sewing operation, and guaranteeing sewing accuracy.

[0023] During actual installation, operators can use bolts or other fasteners to pass through the mounting holes 4 to firmly fix the bottom mold 1 in the designated working area of ​​the sewing template machine, preventing the bottom mold 1 from shaking or shifting during equipment operation, and providing a stable foundation for subsequent sewing operations.

[0024] The working principle of the nested template for repeated use provided by this utility model is as follows: Before starting the sewing operation, the operator first uses the mounting holes 4 at the four corners of the base mold 1 and the appropriate fasteners to stably install the base mold 1 on the worktable of the sewing template machine. After installation, according to the specifications of the parts to be sewn and the sewing requirements, select multiple corresponding sub-molds 3 and place each sub-mold 3 between two adjacent positioning plates 2. The positioning plates 2 will limit the position of each sub-mold 3 to ensure that the position of the sub-mold 3 is accurate.

[0025] Then the sewing template machine is started, and the equipment begins to sew the parts on the current sub-mold 3. During the operation of the equipment, the operator can simultaneously place the next batch of parts to be sewn into the idle sub-mold 3 (the idle sub-mold 3 is the sub-mold between the positioning plates 2 that is not in the sewing position), or remove the sub-mold 3 that has completed the sewing operation from between the positioning plates 2 and replace it with a new sub-mold 3 to be processed. Throughout the process, the equipment does not need to stop to wait for template replacement and parts placement, realizing the synchronous operation of continuous equipment operation and personnel operation.

[0026] Compared with related technologies, the nested template for repeated use provided by this utility model has the following beneficial effects: This invention provides a reusable nested template. Through the nested structure of the bottom template 1 and multiple sub-templates 3, the sewing template machine can change templates without stopping the machine. Compared with the traditional method of stopping the machine and waiting for personnel to change templates and place parts during the use of templates, this effectively reduces the idle time of the equipment and significantly improves the operating rate of the equipment. At the same time, the operator can complete the placement of parts and template replacement during the operation of the machine, avoiding the waste of time waiting for the machine to run and improving the work efficiency of the personnel. Example

[0027] Please refer to the following: Figure 4 Based on the cyclically used nested template provided in the first embodiment of this application, the second embodiment of this application proposes another cyclically used nested template. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0028] Specifically, the second embodiment of this application provides a reusable nested template that differs in that it also includes an adjustment component 5, which is disposed between the bottom mold 1 and the plurality of positioning plates 2. The adjustment component 5 includes a long strip of Velcro 51, a plurality of adhesive strips 52 and two bolts 53. The long strip of Velcro 51 is installed on the surface of the bottom mold 1 by the two bolts 53.

[0029] Multiple adhesive strips 52 are respectively connected to the bottom of multiple positioning plates 2 and are bonded to the long strip Velcro 51.

[0030] The long Velcro strip 51 and the multiple adhesive strips 52 are used to adjust the position and spacing of the multiple positioning plates 2.

[0031] Multiple adhesive strips 52 are respectively connected to the bottom of multiple positioning plates 2 and are bonded to the long strip hook and loop fastener 51. The adhesive strips 52 are made of materials that are compatible with the long strip hook and loop fastener 51 to ensure that there is sufficient adhesive strength between the two, preventing the positioning plates 2 from shifting due to weak bonding during use. At the same time, it is also convenient for operators to easily peel the adhesive strips 52 off the long strip hook and loop fastener 51 when adjusting the position of the positioning plates 2 as needed.

[0032] During operation, first determine the required spacing of the positioning plate 2 according to the size specifications of the sub-mold 3 to be used. If it is necessary to adjust the position of the positioning plate 2, the operator can directly hold the positioning plate 2 with his / her hand and apply appropriate force upward to peel the adhesive strip 52 at the bottom of the positioning plate 2 off the long Velcro strip 51.

[0033] Subsequently, the positioning plate 2 is moved to the target position of the long strip of hook and loop fastener 51 on the surface of the bottom mold 1, and then the adhesive strip 52 at the bottom of the positioning plate 2 is re-adheded to the long strip of hook and loop fastener 51. By pressing the positioning plate 2, the adhesive strip 52 and the long strip of hook and loop fastener 51 are ensured to fit tightly, thus completing the position adjustment of a single positioning plate 2. Following the same method, the positions of other positioning plates 2 are adjusted in turn so that the spacing between adjacent positioning plates 2 matches the size of the sub-mold 3 to be used.

[0034] After the positioning plate 2 is adjusted, the bottom mold 1 is installed on the sewing template machine according to the operation steps in the first embodiment. Then, the sub-mold 3 is placed between the adjacent positioning plates 2, and the equipment can be started to carry out sewing operations. When changing sub-molds 3 of different specifications in the future, the above positioning plate 2 adjustment steps can be repeated to ensure that the sub-mold 3 can always be stably placed between the positioning plates 2.

[0035] Compared with related technologies, the nested template for repeated use provided by this utility model has the following beneficial effects: This utility model provides a reusable nested template. By setting the adjustment component 5, the position and spacing of the positioning plate 2 can be flexibly adjusted. Compared with the traditional structure where the positioning plate 2 is fixed and the spacing cannot be adjusted, it can be used for sub-molds 3 of different specifications and sizes. There is no need to make a special bottom mold for sub-molds 3 of different specifications, which reduces the template manufacturing cost.

[0036] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A nested template for repeated use, characterized in that, include: Bottom mold (1), multiple positioning plates (2), multiple sub-molds (3); Multiple positioning plates (2) are sequentially installed on the surface of the bottom mold (1) from left to right; The multiple sub-molds (3) are respectively disposed between the multiple positioning plates (2); An adjustment assembly (5) is provided between the bottom mold (1) and the plurality of positioning plates (2). The adjustment assembly (5) includes a long strip of Velcro (51), a plurality of adhesive strips (52) and two bolts (53). The long strip of Velcro (51) is installed on the surface of the bottom mold (1) by the two bolts (53). Multiple adhesive strips (52) are respectively connected to the bottom of multiple positioning plates (2) and are bonded to the long strip Velcro (51); The long Velcro strip (51) and the plurality of adhesive strips (52) are used to adjust the position and spacing of the plurality of positioning plates (2).

2. The nested template for repeated use according to claim 1, characterized in that, Multiple positioning plates (2) are used to position and place multiple sub-molds (3).

3. The nested template for repeated use according to claim 1, characterized in that, Mounting holes (4) are provided at the four corners of the bottom mold (1).

4. The nested template for repeated use according to claim 3, characterized in that, The plurality of mounting holes (4) are used for the fixed installation of the bottom mold (1) and the sewing template machine.