Cloth flattening device for garment production

Abstract

The utility model discloses a cloth leveling device for clothes production relates to cloth leveling device technical field, including support piece, the quantity of support piece has two, two the opposite end upper portion two angle position department of support piece are commonly connected with two conveyors, two the opposite end lower portion two angle position department of support piece all rotatoryly connected with two connecting rods, two connecting rods all are inclined, and two connecting rods opposite formula set up, one end of connecting rod is provided with first adjusting roller, and one end of another connecting rod is provided with second adjusting roller, two conveyors between commonly connected with flat surface, the top of flat surface is equipped with a plurality of air holes, and the outside bottom edge of two support pieces all is provided with mounting plate. The utility model discloses be provided with a series of structure, more labor saving, high -efficient, and can effectively prevent cloth and occur in the transmission process because of the uneven tension and happen and curl or excessive deformation of deviation.

Description

Technical Field

[0001] This utility model relates to the technical field of fabric leveling devices, specifically a fabric leveling device for clothing production. Background Technology

[0002] Garment processing refers to the process of making garments from materials through a series of processes such as cutting, sewing, and ironing. This process can be divided into three types: light processing, processing with supplied materials and accessories, and full distribution processing. Light processing means that both the fabric and accessories are provided by the processing party, and the two parties only agree on the processing fee. Processing with supplied materials and accessories means that the fabric is provided by the processing party, while the accessories are provided by the processing party, including the processing fee. Full distribution processing means that both the fabric and accessories are provided by the processing factory. Garment processing involves not only the design and manufacturing of garments, but also the quality control of garments, the inspection of finished garments, and the final packaging and transportation.

[0003] Currently, most fabric leveling relies heavily on manual ironing. This method is not only inefficient, becoming a bottleneck in production efficiency, but also makes it difficult to guarantee stable quality. This is because it is difficult for humans to maintain uniform force and temperature, resulting in inconsistent leveling effects. Even when mechanical leveling is used, many traditional devices often lack an effective tension adjustment system or can only provide fixed, non-intelligent tension control. This can easily lead to uneven tension during fabric processing, causing it to deviate, curl, or even be overstretched and deformed, directly affecting the quality of the finished product. Utility Model Content

[0004] The purpose of this invention is to provide a fabric leveling device for clothing production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fabric leveling device for clothing production, comprising two support members. Two conveying rollers are connected to the upper corners of the opposite ends of the two support members. Two connecting rods are rotatably connected to the lower corners of the opposite ends of the two support members. Both connecting rods are inclined and positioned opposite each other. One end of one connecting rod is provided with a first adjusting roller, and one end of the other connecting rod is provided with a second adjusting roller. A leveling surface is connected between the two conveying rollers, and a plurality of air holes are arranged on the top of the leveling surface.

[0006] Preferably, mounting plates are provided at the bottom outer edges of both support members. The main function of the mounting plates is to provide a stable mounting base. They distribute and transfer the load of the electric push rod, the cross plate, and the pressure plate to the support members, thereby enhancing structural stability, preventing all forces from being concentrated at the top, and ensuring the smoothness and precision of the pressing action.

[0007] Preferably, each of the two mounting plates has two positioning rails at its top. The two positioning rails on the same side form a group, and a horizontal plate is connected between the two groups of positioning rails. An electric push rod is provided at the top of the mounting plate between any group of positioning rails. The output end of the electric push rod is fixedly installed at the bottom end of the horizontal plate. The positioning rails provide direction and limit, ensuring that the horizontal plate and the pressure plate on it can only move in the vertical direction, preventing deviation or shaking during the pressing process, thereby ensuring the uniformity of the pressing force. The electric push rod, as a power source, provides precise linear motion. It can control the pressing stroke, pressure and duration of the pressure plate according to the process requirements of different fabrics, realizing automated control.

[0008] Preferably, the bottom end of the horizontal plate is provided with a buffer structure, and the bottom end of the buffer structure is provided with a pressure plate. The buffer structure is an important design to protect the fabric and improve the ironing quality. It consists of a spring and a telescopic button to avoid the rigid impact of the pressure plate on the fabric. When the pressure plate comes into contact with uneven fabric, it can adaptively make fine adjustments to ensure that the pressure is evenly distributed and the flattening effect is better.

[0009] Preferably, a support member extends from one side of each of the two connecting rods. A conveying assembly is provided at the extended end of the connecting rod of the first adjusting roller, and a driven gear is provided at the extended end of the connecting rod of the second adjusting roller. A motor is provided at one end of the conveying assembly, and a toothed edge is provided at one end of the conveying assembly near the driven gear. The toothed edge meshes with the driven gear. The motor provides power. The conveying assembly consists of two pulleys and a belt connected to the two pulleys. One pulley is installed at the extended end of the connecting rod of the first adjusting roller, and the other pulley is rotatably connected to the side of the support member. The conveying assembly transmits power. By meshing with the driven gear, when the motor drives one connecting rod to move, it forces the other connecting rod to move in the opposite direction, so that the first adjusting roller and the second adjusting roller can always move in opposite directions synchronously, thereby smoothly and symmetrically adjusting the tension of the fabric and preventing the fabric from deviating.

[0010] Preferably, the first adjusting roller has a low-temperature structure inside, and cooling water circulates inside the low-temperature structure. After steam ironing, the fabric comes into contact with the low-temperature first adjusting roller, which quickly cools and shapes the ironed fabric, improving the durability of the smoothing effect.

[0011] Preferably, a steam chamber is provided at the bottom of the flat surface. The steam chamber is fixedly installed between two support members. The steam chamber evenly distributes and stores steam. After being connected to an electric heating steam generator through a hose, the steam is filled into this chamber and then evenly sprayed upward through the air holes on the flat surface to heat the fabric laid on it from all directions without dead angles, preparing it for subsequent mechanical pressing.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This fabric leveling device, used in garment production, uses electric drive to move two adjusting rollers synchronously in opposite directions, automatically adapting to the tension changes of different fabrics during movement and adjusting the tension in real time. This mechanical linkage adjustment is more labor-saving and efficient than simply relying on manual pulling or simple elastic structures, and can effectively prevent the fabric from running off-center, curling, or excessively deforming due to uneven tension during transmission. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the flat surface structure of this utility model; Figure 3 This is a schematic diagram of the pressure plate structure of this utility model; Figure 4 This is a schematic diagram of the steam chamber structure of this utility model.

[0014] In the diagram: 1. Support component; 2. Connecting rod; 3. First adjusting roller; 4. Low-temperature structure; 5. Pressure plate; 6. Second adjusting roller; 7. Motor; 8. Positioning rail; 9. Mounting plate; 10. Conveying assembly; 11. Flat surface; 12. Conveying roller; 13. Driven gear; 14. Toothed edge; 15. Horizontal plate; 16. Electric push rod; 17. Buffer structure; 18. Steam chamber; 19. Air hole. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0017] like Figures 1 to 4As shown, this embodiment of the fabric leveling device for garment production includes a support member 1. The support member 1 forms the rigid frame of the entire device and serves as the mounting base for all moving and functional components. There are two support members 1. Two conveying rollers 12 are connected to the upper corners of the opposite ends of the two support members 1. The two conveying rollers 12 are used to guide and convey the fabric, allowing it to smoothly enter and leave the leveling area. Two connecting rods 2 are rotatably connected to the lower corners of the opposite ends of the two support members 1. One end of one connecting rod 2 is equipped with a first adjusting roller 3, and one end of the other connecting rod 2 is equipped with a second adjusting roller 6. Two connecting rods 2 form an openable mechanism. When the connecting rods 2 swing around their rotation point, they will drive the first adjusting roller 3 and the second adjusting roller 6 to rise or fall, thereby changing the wrap angle of the fabric path and adjusting the tension of the fabric in real time. Both connecting rods 2 are inclined and are set opposite to each other. A flat surface 11 is connected between the two conveying rollers 12. Several air holes 19 are arranged on the top of the flat surface 11. The flat surface 11 is the working platform for ironing the fabric. The air holes 19 on it allow steam to penetrate evenly into the fabric from the steam chamber 18 below, so that the fibers are heated and moistened, becoming soft and easy to shape.

[0018] Specifically, mounting plates 9 are provided at the bottom outer edges of both support members 1. The main function of the mounting plates 9 is to provide a stable mounting base. They distribute and transfer the load of the electric push rod 16, the horizontal plate 15, and the pressure plate 5 to the support members 1, thereby enhancing structural stability, preventing all forces from being concentrated at the top, and ensuring the smoothness and precision of the pressing action.

[0019] Furthermore, each of the two mounting plates 9 has two positioning rails 8 at its top. The two positioning rails 8 on the same side form a group, and the two groups of positioning rails 8 are connected by a horizontal plate 15. An electric push rod 16 is provided at the top of the mounting plate 9 between any group of positioning rails 8. The output end of the electric push rod 16 is fixedly installed at the bottom end of the horizontal plate 15. The positioning rails 8 provide direction and limit, ensuring that the horizontal plate 15 and the pressure plate 5 on it can only move in the vertical direction, preventing deviation or shaking during the pressing process, thereby ensuring the uniformity of the pressing force. The electric push rod 16 serves as a power source, providing precise linear motion. It can control the downward stroke, pressure and duration of the pressure plate 5 according to the process requirements of different fabrics, realizing automated control.

[0020] Furthermore, a buffer structure 17 is provided at the bottom of the horizontal plate 15, and a pressure plate 5 is provided at the bottom of the buffer structure 17. The buffer structure 17 is an important design to protect the fabric and improve the ironing quality. It consists of a spring and a telescopic button to avoid the rigid impact of the pressure plate 5 on the fabric. When the pressure plate 5 comes into contact with uneven fabric, it can adaptively make fine adjustments to ensure that the pressure is evenly distributed and the flattening effect is better.

[0021] Furthermore, a support member 1 extends from one side of each of the two connecting rods 2. A conveying assembly 10 is provided at the extended end of the connecting rod 2 of the first adjusting roller 3, and a driven gear 13 is provided at the extended end of the connecting rod 2 of the second adjusting roller 6. A motor 7 is provided at one end of the conveying assembly 10, and a toothed edge 14 is provided at one end of the conveying assembly 10 near the driven gear 13. The toothed edge 14 meshes with the driven gear 13. The motor 7 provides power. The conveying assembly 10 consists of two pulleys and a belt connected to the two pulleys. One pulley is installed at the extended end of the connecting rod 2 of the first adjusting roller 3, and the other pulley is rotatably connected to the side of the support member 1. The conveying assembly 10 transmits power. By meshing with the driven gear 13, when the motor 7 drives one connecting rod 2 to move, it forces the other connecting rod 2 to move in the opposite direction, so that the first adjusting roller 3 and the second adjusting roller 6 can always move in opposite directions synchronously, thereby smoothly and symmetrically adjusting the tension of the fabric and preventing the fabric from deviating.

[0022] Furthermore, the first adjusting roller 3 is equipped with a low-temperature structure 4, in which cooling water circulates. After steam ironing, the fabric comes into contact with the low-temperature first adjusting roller 3, which quickly cools and shapes the ironed fabric, improving the durability of the smoothing effect.

[0023] Furthermore, a steam chamber 18 is provided at the bottom of the flat surface 11. The steam chamber 18 is fixedly installed between the two support members 1. The steam chamber 18 evenly distributes and stores steam. After being connected to an electric heating steam generator through a hose, the steam is filled into this chamber and then evenly sprayed upward through the air holes 19 on the flat surface 11 to heat the fabric laid on it from all directions without dead angles, preparing it for subsequent mechanical pressing.

[0024] The usage method of this embodiment is as follows: When using the fabric leveling device for garment production, firstly, turn on the power supply of the electric heating steam generator to start it working and generate steam. At the same time, pass the end of the fabric to be leveled under the first adjusting roller 3, then lay it flat on the leveling surface 11, then pass it under the second adjusting roller 6, and finally lead it out between the two conveying rollers 12. After the fabric is fully moistened by steam on the leveling surface 11, the electric push rod 16 starts to work, pushing the horizontal plate 15 to press down smoothly along the vertical direction determined by the positioning rail 8. The bottom cushioning structure 17 ensures that the pressure plate 5 gently contacts the fabric before applying stable pressure, avoiding damage to the fabric from rigid impacts. It also adapts to minor unevenness on the fabric surface, ensuring even distribution of pressing force and achieving high-quality flattening. After pressing, the fabric continues to be conveyed forward and passes through the first adjusting roller 3. The low-temperature structure 4 inside the adjusting roller absorbs the heat of the fabric and quickly cools and shapes it. This step effectively locks in the ironing effect, prevents the fabric from shrinking or wrinkling again, and ultimately makes the flattening effect more durable.

[0025] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fabric leveling device for garment production, comprising a support member (1), characterized in that: There are two support members (1). Two conveying rollers (12) are connected to the upper corners of the opposite ends of the two support members (1). Two connecting rods (2) are rotatably connected to the lower corners of the opposite ends of the two support members (1). The two connecting rods (2) are inclined and are set opposite to each other. One end of one connecting rod (2) is provided with a first adjusting roller (3), and one end of the other connecting rod (2) is provided with a second adjusting roller (6). A flat surface (11) is connected between the two conveying rollers (12). Several air holes (19) are arranged on the top of the flat surface (11).

2. The fabric leveling device for garment production according to claim 1, characterized in that: Mounting plates (9) are provided at the outer bottom edges of both of the support members (1).

3. The fabric leveling device for garment production according to claim 2, characterized in that: Two positioning rails (8) are provided at the top of each of the two mounting plates (9). The two positioning rails (8) on the same side form a group. A horizontal plate (15) is connected between the two groups of positioning rails (8). An electric push rod (16) is provided at the top of the mounting plate (9) between any group of positioning rails (8). The output end of the electric push rod (16) is fixedly installed at the bottom end of the horizontal plate (15).

4. The fabric leveling device for garment production according to claim 3, characterized in that: The bottom end of the horizontal plate (15) is provided with a buffer structure (17), and the bottom end of the buffer structure (17) is provided with a pressure plate (5).

5. The fabric leveling device for garment production according to claim 1, characterized in that: One side of each of the two connecting rods (2) extends a support member (1). The connecting rod (2) of the first adjusting roller (3) is provided with a conveying assembly (10) at its extended end. The connecting rod (2) of the second adjusting roller (6) is provided with a driven gear (13) at its extended end. One end of the conveying assembly (10) is provided with a motor (7). One end of the conveying assembly (10) is provided with a toothed mouth (14) near the driven gear (13). The toothed mouth (14) meshes with the driven gear (13).

6. The fabric leveling device for garment production according to claim 1, characterized in that: The first adjusting roller (3) has a low-temperature structure (4) inside.

7. The fabric leveling device for garment production according to claim 1, characterized in that: A steam chamber (18) is provided at the bottom of the flat surface (11), and the steam chamber (18) is fixedly installed between two support members (1).

Images