A brush finishing device for parchment softness treatment
Patent Information
- Application Number
- CN202522468569.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-21
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-21
AI Technical Summary
[0003]传统的刷磨装置多采用实心辊体结构,其表面固定有刷毛,通过高速旋转对行进中的羊皮纸进行物理磨刷,常规的刷磨辊其刷毛固定刚性过强,无法有效适应羊皮纸天然的微小起伏与张力波动,导致刷磨压力不均,局部区域可能因过度刷磨而损伤材质强度,而另一些区域则因刷磨不足影响柔软效果,最终导致整张羊皮纸的柔软度均匀性不理想,其次现有技术中刷磨过程中产生的细微皮屑、粉尘与断裂的纤维绒毛会弥漫在工作区域,不仅污染车间环境,更易在气流作用下重新附着于经过处理的纸面,造成二次污染,严重影响产品的洁净度与品质
(1)通过采用可弹性伸缩的刷毛头结构,配合第一滑杆和第一弹簧的缓冲设计,使刷毛头能够自适应羊皮纸表面的天然起伏和张力波动,实现动态压力调节,有效避免了传统刚性刷毛因压力不均导致的局部过度刷磨或刷磨不足问题,确保整张羊皮纸获得一致且理想的柔软效果,同时防止因过度刷磨造成的材质损伤,大幅提高了产品的质量稳定性和成品率。
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Figure CN224858666U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parchment softening technology, specifically a brushing device for parchment softening. Background Technology
[0002] Parchment, as an important medium carrying thousands of years of human civilization and wisdom, continues to exude timeless charm in the fields of high-end art, document restoration, and luxury cultural and creative products due to its unique texture and durability. In these fields, the softness and tactile feel of the surface are not only core indicators of its quality but also key factors determining its artistic value and user experience. Traditional parchment brushing, as a finishing process that gives it a delicate feel, has long relied on the manual skills of artisans or semi-automated mechanical processing, which has limited its effectiveness and efficiency.
[0003] Traditional brushing devices mostly use a solid roller structure with bristles fixed on its surface. They physically brush the parchment paper while it is moving by rotating at high speed. The bristles of conventional brushing rollers are too rigid and cannot effectively adapt to the natural slight undulations and tension fluctuations of parchment paper. This results in uneven brushing pressure. Some areas may be damaged by excessive brushing, while other areas may be affected by insufficient brushing, resulting in poor softness uniformity of the entire parchment paper. In addition, the fine dander, dust and broken fiber fluff generated during the brushing process in the existing technology will diffuse in the working area, not only polluting the workshop environment, but also easily re-adhere to the treated paper surface under the action of airflow, causing secondary pollution and seriously affecting the cleanliness and quality of the product. Utility Model Content
[0004] In order to solve the technical problems existing in the prior art, the present invention provides a brushing device for treating the softness of parchment.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a brushing device for treating the softness of parchment, comprising a frame and parchment, wherein an adjusting frame is provided on the frame, the parchment is slidably connected to the frame, and two sets of symmetrically distributed mounting frames are slidably installed below the frame, each set of mounting frames is rotatably mounted with a rotating seat, and a winding roller is engaged between the two sets of rotating seats, the parchment is wound on the winding roller, and a rotating roller is rotatably mounted on the adjusting frame; Multiple sets of ring-shaped support columns are fixedly installed on the rotating roller. A first slide rod is fixedly installed inside the support column, and a support rod is slidably installed inside the support column. A brush head is fixedly installed at the end of the support rod away from the rotating roller, and the brush head is in contact with the parchment paper surface. The support rod and the first slide rod are slidably connected. Two sets of symmetrically distributed first springs are fitted on the first slide rod. The two ends of the two sets of first springs are fixedly connected to the support rod and the support column, respectively.
[0006] Preferably, a cylinder is fixedly installed on the frame, and the adjusting frame is slidably connected to the frame via a slide rail, and the adjusting frame is fixedly connected to the output end of the cylinder piston rod.
[0007] Preferably, a bidirectional lead screw is rotatably mounted on the frame, with both ends of the bidirectional lead screw passing through two sets of mounting brackets and threadedly connected to the two sets of mounting brackets respectively. The adjusting bracket and the mounting bracket are located on both sides of the parchment paper.
[0008] Preferably, the adjustment frame is equipped with a dust removal mechanism for cleaning the brush head, so as to avoid secondary pollution to the work area and parchment.
[0009] Preferably, the dust removal mechanism includes a dust collection box fixedly installed on an adjusting frame, a negative pressure fan fixedly embedded in the dust collection box, a partition fixedly installed inside the dust collection box, multiple sets of equidistantly distributed filter cartridges fixedly installed on the partition, a suction port fixedly installed on the adjusting frame, the suction port being connected to the dust collection box via a flexible hose, and the partition being located between the negative pressure fan and the connection port between the flexible hose and the dust collection box.
[0010] Preferably, an installation frame is fixedly installed on the dust suction port, the installation frame is correspondingly set with the brush head, and a dusting plate is slidably installed inside the installation frame. A sealing rubber is connected to the interface between the dusting plate and the installation frame. The bottom of the dusting plate is in contact with the brush head. A second sliding rod is fixedly installed inside the installation frame. The dusting plate and the second sliding rod are slidably sleeved together. Two sets of symmetrically distributed second springs are fitted on the second sliding rod. The two ends of the two sets of second springs are fixedly connected to the dusting plate and the installation frame, respectively. A cam is rotatably installed inside the installation frame, and the cam is in contact with the dusting plate.
[0011] Preferably, a cleaning frame is slidably installed inside the dust collection box, and the cleaning frame is slidably sleeved with the filter cartridge. A third slide rod is fixedly installed inside the dust collection box, and the cleaning frame is slidably sleeved with the third slide rod. Two sets of symmetrically distributed third springs are fitted on the third slide rod, and the two ends of the two sets of third springs are fixedly connected to the cleaning frame and the dust collection box, respectively. A connecting rod is rotatably installed on the cleaning frame, and a crank is rotatably installed inside the dust collection box. The crank is rotatably connected to the end of the connecting rod away from the cleaning frame through a rotating shaft.
[0012] Compared with the prior art, this utility model provides a brushing device for treating the softness of parchment, which has the following beneficial effects: (1) By adopting an elastic and stretchable brush head structure, combined with the buffer design of the first slide and the first spring, the brush head can adapt to the natural undulations and tension fluctuations of the parchment surface, realize dynamic pressure adjustment, effectively avoid the problem of local over-brushing or under-brushing caused by uneven pressure of traditional rigid brushes, ensure that the whole parchment gets a consistent and ideal soft effect, and prevent material damage caused by over-brushing, thus greatly improving the quality stability and yield of the product.
[0013] (2) Through an integrated synchronous cleaning system, real-time removal and efficient collection of impurities during the brushing process are achieved. Specifically, the vibrating duster thoroughly shakes off impurities from the gaps in the brush head through high-frequency reciprocating motion, suspending them in the airflow; at the same time, the dust collection system rapidly draws in suspended impurities through negative pressure adsorption and effectively filters them through multiple layers of filter cartridges. Inside the dust collection box, the automatic cleaning rack continuously scrapes away dust accumulated on the surface of the filter cartridges through reciprocating motion, ensuring that the filtration system remains unobstructed for a long time. This integrated design not only achieves self-cleaning of the brush head and immediate collection of impurities, but also effectively eliminates secondary pollution problems through the automatic maintenance function of the filtration system, significantly improving the cleanliness of the product. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the structural separation of the frame and the adjustment frame of this utility model; Figure 3 This is a schematic diagram showing the structural separation of the mounting bracket and the rotating base of this utility model; Figure 4 This is a schematic diagram of the structure of the rotating roller of this utility model; Figure 5 This utility model Figure 4 Enlarged structural diagram at point A; Figure 6 This is a schematic diagram of the dust removal mechanism of this utility model; Figure 7 This is a schematic diagram of the structure of the cleaning rack of this utility model.
[0015] In the diagram: 1. Frame; 2. Parchment paper; 3. Mounting frame; 4. Rotary seat; 5. Take-up roller; 6. Bidirectional lead screw; 7. Adjusting frame; 8. Cylinder; 9. Dust removal mechanism; 901. Dust collection box; 902. Negative pressure fan; 903. Dust suction port; 904. Partition plate; 905. Filter cartridge; 906. Mounting frame; 907. Dust plate; 908. Second slide bar; 909. Second spring; 910. Cam; 911. Cleaning frame; 912. Third slide bar; 913. Third spring; 914. Connecting rod; 915. Crank; 916. Sealing rubber; 10. Rotating roller; 11. Support column; 12. First slide bar; 13. First spring; 14. Support rod; 15. Brush head. Detailed Implementation
[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0017] This embodiment proposes a brushing device for treating the softness of parchment. Figures 1-7 As shown, the machine includes a frame 1 and parchment 2. An adjusting frame 7 is mounted on the frame 1. The parchment 2 is slidably connected to the frame 1. Two sets of symmetrically distributed mounting frames 3 are slidably mounted below the frame 1. A rotating seat 4 is rotatably mounted on each of the two sets of mounting frames 3, and a take-up roller 5 is engaged between the two sets of rotating seats 4. The parchment 2 is wound onto the take-up roller 5. A rotating roller 10 is rotatably mounted on the adjusting frame 7. Multiple sets of annularly distributed support columns 11 are fixedly mounted on the rotating roller 10. A first sliding rod 12 is fixedly mounted inside each support column 11, and a support rod 14 is slidably mounted inside each support column 11. A brush head 15 is fixedly mounted on the end of the support rod 14 away from the rotating roller 10, and the brush head 15 is in contact with the surface of the parchment 2. The rod 14 is slidably sleeved with the first slide rod 12. Two sets of symmetrically distributed first springs 13 are fitted on the first slide rod 12. The two ends of the two sets of first springs 13 are fixedly connected to the support rod 14 and the support column 11, respectively. During operation, the winding roller 5 drives the parchment paper 2 to move at a constant speed. At the same time, the rotating roller 10 drives the brush heads 15 distributed in a ring on its surface to rotate at high speed. The brush heads 15 form an elastic expansion and contraction structure through the sliding cooperation between the support rod 14 and the first slide rod 12 and the buffering effect of the two sets of first springs 13. This allows them to adapt to the natural undulations and tension fluctuations on the surface of the parchment paper 2, realize dynamic pressure adjustment, and ensure that the entire parchment paper 2 obtains a uniform and consistent soft treatment effect.
[0018] In this embodiment, reference Figures 1-5As shown, a cylinder 8 is fixedly installed on the frame 1. An adjusting frame 7 is slidably connected to the frame 1 via a slide rail, and the adjusting frame 7 is fixedly connected to the output end of the piston rod of the cylinder 8. A bidirectional lead screw 6 is rotatably installed on the frame 1. The two ends of the bidirectional lead screw 6 pass through two sets of mounting frames 3 respectively and are threadedly connected to the two sets of mounting frames 3 respectively. The adjusting frame 7 and the mounting frames 3 are located on both sides of the parchment 2. The cylinder 8 pushes the adjusting frame 7 to move up and down precisely along the slide rail through the piston rod, thereby adjusting the working distance between the rotating roller 10 and the parchment 2. The rotation of the bidirectional lead screw 6 drives the two sets of mounting frames 3 to move synchronously in opposite directions, thereby realizing the axial position adjustment of the winding roller 5 and ensuring that the parchment 2 always maintains a suitable tension and centering position during the brushing process.
[0019] In this embodiment, reference Figure 6 , Figure 7 As shown, the adjusting frame 7 is equipped with a dust removal mechanism 9 for cleaning the brush head 15, avoiding secondary pollution to the work area and parchment 2. The dust removal mechanism 9 includes a dust collection box 901 fixedly installed on the adjusting frame 7, a negative pressure fan 902 fixedly embedded in the dust collection box 901, a partition 904 fixedly installed inside the dust collection box 901, and multiple sets of equidistantly distributed filter cartridges 905 fixedly installed on the partition 904. A dust suction port 903 is fixedly installed on the adjusting frame 7, and the dust suction port 903 is open to... The hose is connected to the dust collection box 901, and the partition 904 is located between the negative pressure fan 902 and the connection port between the hose and the dust collection box 901. After the negative pressure fan 902 is started, a negative pressure environment is formed in the dust collection box 901. The dust and impurities generated during the brushing process are sucked into the box through the dust suction port 903 and the hose. When the dust-laden airflow passes through the multi-layer filter cartridge 905 at the partition 904, the dust particles are effectively intercepted. The purified air is discharged by the negative pressure fan 902, realizing continuous dust removal operation.
[0020] A mounting frame 906 is fixedly installed on the suction port 903. The mounting frame 906 is correspondingly set with the brush head 15, and a dusting plate 907 is slidably installed inside the mounting frame 906. A sealing rubber 916 is connected at the interface between the dusting plate 907 and the mounting frame 906. The bottom of the dusting plate 907 is in contact with the brush head 15. A second sliding rod 908 is fixedly installed inside the mounting frame 906. The dusting plate 907 and the second sliding rod 908 are slidably sleeved together, and two sets of symmetrically distributed second springs 909 are fitted on the second sliding rod 908. The two ends of the spring 909 are fixedly connected to the duster plate 907 and the mounting frame 906, respectively. The cam 910 is rotatably installed in the mounting frame 906 and is fitted with the duster plate 907. When the cam 910 rotates, it periodically pushes the duster plate 907 to reciprocate along the second slide bar 908. Under the reset action of the second spring 909, a high-frequency vibration is generated. This vibration is directly transmitted to the brush head 15, which thoroughly shakes off the dander, dust and other impurities accumulated in its gaps, creating favorable conditions for subsequent negative pressure adsorption.
[0021] A cleaning frame 911 is slidably installed inside the dust collection box 901, and the cleaning frame 911 is slidably sleeved with the filter cartridge 905. A third slide rod 912 is fixedly installed inside the dust collection box 901, and the cleaning frame 911 is slidably sleeved with the third slide rod 912. Two sets of symmetrically distributed third springs 913 are fitted on the third slide rod 912, and the two ends of the two sets of third springs 913 are fixedly connected to the cleaning frame 911 and the dust collection box 901, respectively. A connecting rod 914 is rotatably installed on the cleaning frame 911. A crank 915 is rotatably installed inside the dust collection box 901, and the crank 915 is rotatably connected to the end of the connecting rod 914 away from the cleaning frame 911 through a rotating shaft. The motor drives the crank 915 to rotate, and the crank 915 drives the cleaning frame 911 to reciprocate along the third slide rod 912 through the connecting rod 914, forming a smooth reciprocating stroke with the assistance of the third spring 913. During its movement, the cleaning rack 911 continuously scrapes away the accumulated dust adhering to the outer surface of the filter cartridge 905, preventing the filter holes from becoming clogged and ensuring that the filtration system maintains stable working efficiency over a long period of time.
[0022] In this embodiment, during equipment operation, the take-up roller 5 drives the parchment paper 2 to move at a constant speed, while the rotating roller 10 drives the circularly distributed brush heads 15 on its surface to rotate at high speed, performing brushing and abrasion treatment on the paper surface. The brush heads 15, through the sliding cooperation of the support rod 14 and the first slide rod 12, form an elastic telescopic structure under the buffering action of two sets of first springs 13, enabling them to adapt to the natural undulations and tension fluctuations of the parchment paper 2 surface, achieving dynamic pressure adjustment, thereby ensuring that the entire parchment paper 2 obtains a uniform and consistent softening effect. At the same time, the integrated dust removal system operates synchronously, and the mounting frame... The motor on 906 drives the cam 910 to rotate, and the duster 907 performs high-frequency reciprocating motion under the drive of the cam 910, thoroughly shaking off the dander, dust, and other impurities accumulated in the gaps of the brush head 15. The dust collection box 901, through the suction generated by the negative pressure fan 902, draws the suspended impurities into the box through the suction port 903 and the hose, where they are filtered and purified by the multi-layer filter cartridge 905. Inside the dust collection box 901, the cleaning rack 911, driven by the crank 915 and connecting rod mechanism, reciprocates along the third slide rod 912, continuously scraping away the dust accumulated on the outer surface of the filter cartridge 905, keeping the filtration system unobstructed. This collaborative working mechanism not only ensures the quality of the parchment paper 2's softness treatment but also achieves self-cleaning and dust control during the production process, effectively improving product cleanliness and production efficiency.
[0023] In the description of this utility model, the terms "first," "second," "another," and "yet another" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, unless otherwise stated, "multiple" means two or more.
[0025] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A brushing device for treating the softness of parchment, comprising a frame (1) and parchment (2), characterized in that: The frame (1) is provided with an adjustment frame (7), the parchment (2) is slidably connected to the frame (1), and two sets of symmetrically distributed mounting frames (3) are slidably installed below the frame (1). A turntable (4) is rotatably installed on both sets of mounting frames (3), and a winding roller (5) is engaged between the two sets of turntables (4). The parchment (2) is wound on the winding roller (5), and a rotating roller (10) is rotatably installed on the adjustment frame (7). Multiple sets of circularly distributed support columns (11) are fixedly installed on the rotating roller (10). A first slide rod (12) is fixedly installed inside the support column (11), and a support rod (14) is slidably installed inside the support column (11). A brush head (15) is fixedly installed at the end of the support rod (14) away from the rotating roller (10), and the brush head (15) is in contact with the surface of the parchment paper (2). The support rod (14) is slidably connected to the first slide rod (12). Two sets of symmetrically distributed first springs (13) are fitted on the first slide rod (12). The two ends of the two sets of first springs (13) are fixedly connected to the support rod (14) and the support column (11) respectively.
2. The brushing device for treating the softness of parchment according to claim 1, characterized in that: A cylinder (8) is fixedly installed on the frame (1). An adjustment frame (7) is slidably connected to the frame (1) via a slide rail, and the adjustment frame (7) is fixedly connected to the output end of the piston rod of the cylinder (8).
3. The brushing device for treating the softness of parchment according to claim 2, characterized in that: A bidirectional lead screw (6) is rotatably mounted on the frame (1). The two ends of the bidirectional lead screw (6) pass through two sets of mounting frames (3) and are threadedly connected to the two sets of mounting frames (3). The adjusting frame (7) and the mounting frame (3) are located on both sides of the parchment (2).
4. A brushing device for treating the softness of parchment according to any one of claims 1-3, characterized in that: The adjustment frame (7) is equipped with a dust removal mechanism (9) for cleaning the brush head (15) to avoid secondary pollution to the work area and parchment (2).
5. The brushing device for treating the softness of parchment according to claim 4, characterized in that: The dust removal mechanism (9) includes a dust collection box (901) fixedly installed on the adjusting frame (7), a negative pressure fan (902) fixedly embedded in the dust collection box (901), a partition (904) fixedly installed inside the dust collection box (901), a plurality of equally spaced filter cartridges (905) fixedly installed on the partition (904), a suction port (903) fixedly installed on the adjusting frame (7), the suction port (903) is connected to the dust collection box (901) through a hose, and the partition (904) is located between the negative pressure fan (902) and the connection port between the hose and the dust collection box (901).
6. The brushing device for treating the softness of parchment according to claim 5, characterized in that: A mounting frame (906) is fixedly installed on the suction port (903). The mounting frame (906) is correspondingly set with the brush head (15). A duster (907) is slidably installed inside the mounting frame (906). A sealing rubber (916) is connected at the interface between the duster (907) and the mounting frame (906). The bottom of the duster (907) is in contact with the brush head (15). A second slide rod (908) is fixedly installed inside the mounting frame (906). The duster (907) and the second slide rod (908) are slidably connected. Two sets of symmetrically distributed second springs (909) are fitted on the second slide rod (908). The two ends of the two sets of second springs (909) are fixedly connected to the duster (907) and the mounting frame (906) respectively. A cam (910) is rotatably installed inside the mounting frame (906). The cam (910) is in contact with the duster (907).
7. The brushing device for treating the softness of parchment according to claim 6, characterized in that: A cleaning frame (911) is slidably installed inside the dust collection box (901), and the cleaning frame (911) is slidably sleeved with the filter cartridge (905). A third slide rod (912) is fixedly installed inside the dust collection box (901). The cleaning frame (911) is slidably sleeved with the third slide rod (912). Two sets of symmetrically distributed third springs (913) are fitted on the third slide rod (912), and the two ends of the two sets of third springs (913) are fixedly connected to the cleaning frame (911) and the dust collection box (901) respectively. A connecting rod (914) is rotatably installed on the cleaning frame (911). A crank (915) is rotatably installed inside the dust collection box (901), and the crank (915) is rotatably connected to the end of the connecting rod (914) away from the cleaning frame (911) through a rotating shaft.