A highway subgrade pavement slotting device
Patent Information
- Application Number
- CN202521470820.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-07-14
AI Technical Summary
为了保证公路的正常使用,不影响交通秩序,公路一旦出现受损就应当及时进行修补养护,而在对公路进行修补养护之前一般都会用到开槽设备对公路的路基路面进行开槽处理,但是传统的开槽设备其上端的驱动装置大多数都是直接暴露在推车的上端,进而导致飞石或者灰尘等易对驱动装置造成损伤;并且开槽设备在切割路面时,由于轮盘锯高速旋转,从而与地面产生摩擦,扬起大量粉尘,因此作业环境较差,易对周边环境造成影响,本实用新型针对以上问题提出了新的解决方案
1、本实用新型中通过设置发动机、方形孔、转动轴、带轮、皮带、轮盘锯、防护壳、进风孔、排风扇和散热孔,从而使用者可以通过打开发动机来使带轮和转动轴进行转动,进而带动轮盘锯进行转动,以对路面上需要进行修补养护的位置进行开槽处理,并且通过设置防护壳可以对发动机的外端进行保护,以防止飞石或者灰尘等对发动机造成损伤,使用者还可以通过打开排风扇来使防护壳内部的空气流通加快,以方便进行散热;
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Figure CN224858708U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of highway construction equipment technology, specifically a highway subgrade and pavement grooving equipment. Background Technology
[0002] After a highway is built and opened to traffic, its quality gradually deteriorates due to prolonged wear and impact from vehicle wheels, erosion and weathering from natural forces such as rainstorms, floods, wind and sand, snow, sun, and melting ice, as well as human damage and defects left over from construction. This leads to the appearance of marks, potholes, and other defects. To ensure the normal use of the highway and avoid disrupting traffic, any damage must be repaired and maintained promptly. Before repairing and maintaining the highway, grooving equipment is typically used to groove the roadbed and pavement. However, traditional grooving equipment often has its drive mechanism directly exposed on the top of the cart, making it susceptible to damage from flying stones or dust. Furthermore, the high-speed rotation of the disc saw during cutting generates friction with the ground, raising a large amount of dust, resulting in a poor working environment and potential impact on the surrounding environment. This invention proposes a new solution to these problems. Utility Model Content
[0003] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a highway subgrade and pavement grooving device to solve the technical problems mentioned in the background art.
[0004] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a roadbed grooving device, comprising a trolley, an engine fixedly mounted on the upper surface of the trolley, a square hole opened in the middle of the trolley, a rotating shaft rotatably mounted on the inner wall of the square hole, pulleys mounted on the output end of the engine and the rotating shaft, belts mounted on the two pulleys, a disc saw mounted on the outer wall of the rotating shaft, a protective shell fixedly mounted on the upper surface of the trolley and outside the engine, an air inlet hole opened on one side of the protective shell, an exhaust fan mounted inside the air inlet hole, and a heat dissipation hole opened on the other side of the protective shell, the heat dissipation hole being multiple and evenly distributed, a dust collection box fixedly mounted on the upper surface of the trolley and inside the dust collection box, a fixed plate mounted inside the dust collection box, an exhaust fan mounted on the upper surface of the fixed plate, a bent pipe mounted on the upper end of the exhaust fan, one end of the bent pipe passing through the dust collection box and mounted on a dust collection hood, the dust collection hood being located directly above the disc saw.
[0005] Preferably, a coarse filter plate is provided inside the dust collection box and at the lower end of the fixed plate, and a fine filter plate is provided at the lower end of the coarse filter plate. A corresponding mounting groove is provided on the inner wall of the dust collection box. The coarse filter plate and the fine filter plate are slidably installed in the mounting groove. A discharge pipe is fixedly provided at the lower end of the exhaust fan. One end of the discharge pipe passes through the fixed plate and is located at the upper end of the coarse filter plate, which facilitates the filtration of dust.
[0006] In a further preferred embodiment, a door is hinged to one side of the outer wall of the dust collection box, and an exhaust pipe is fixed to the other side of the outer wall of the dust collection box, which facilitates the replacement of the coarse filter plate and the fine filter plate.
[0007] In a further preferred embodiment, a mounting bracket is fixedly provided on the upper end face of the trolley and on one side of the dust collection box. A hydraulic cylinder is fixedly provided on the upper end face of the mounting bracket. The output end of the hydraulic cylinder passes through the mounting bracket and is provided with a lifting plate. A housing is provided on the lower end face of the lifting plate. A motor is provided inside the housing. The output end of the motor passes through the housing and is fixedly provided with a drill bit. A through hole is opened on the upper end face of the trolley. The drill bit is located at the upper end of the through hole, which facilitates the intermittent drilling of the road surface.
[0008] In a further preferred embodiment, an arc-shaped baffle is fixedly provided at the upper end of the heat dissipation hole and on the outer wall of the protective shell to facilitate the blocking of dust.
[0009] In a further preferred embodiment, mudguards are fixedly provided on both sides of the disc saw and on the lower end of the trolley to facilitate the blocking of flying stones and prevent them from splashing everywhere.
[0010] In a further preferred embodiment, sliders are fixedly provided on both sides of the lifting plate, and a sliding groove is provided on the inner wall of the mounting frame. The sliders are slidably installed with the sliding groove, which makes the movement of the lifting plate more stable.
[0011] (III) Beneficial Effects Compared with the prior art, the present invention provides a highway subgrade and pavement grooving device, which has the following beneficial effects: 1. This utility model includes an engine, a square hole, a rotating shaft, a pulley, a belt, a disc saw, a protective shell, an air inlet, an exhaust fan, and a heat dissipation hole. Users can turn on the engine to rotate the pulley and rotating shaft, which in turn drives the disc saw to rotate, allowing for grooving of areas on the road surface that require repair and maintenance. The protective shell protects the outer end of the engine from damage caused by flying stones or dust. Users can also turn on the exhaust fan to accelerate airflow inside the protective shell for better heat dissipation. 2. This utility model includes a dust collection box, a fixed plate, an exhaust fan, a curved pipe, a dust collection hood, a coarse filter plate, a fine filter plate, a mounting groove, and an exhaust pipe. Users can turn on the exhaust fan to have the dust collection hood absorb the large amount of dust raised from the top of the circular saw, which then enters the dust collection box through the exhaust pipe. After being filtered by the coarse and fine filter plates, the dust is finally discharged through the exhaust pipe, thus solving the problem of dust pollution to the surrounding environment. Furthermore, users can open the door to disassemble the fine and coarse filter plates for easy cleaning. 3. This utility model includes a mounting frame, hydraulic cylinder, lifting plate, housing, motor, and drill bit. Users can turn on the motor to rotate the drill bit, and then control the hydraulic cylinder to make the drill bit drill holes in the road surface at intervals. This is convenient to use. Furthermore, the method of drilling holes before grooving can effectively protect the disc saw, make grooving easier, extend the service life of the disc saw, and reduce maintenance costs and resource consumption. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a highway subgrade and pavement grooving device according to the present invention; Figure 2 This is an exploded view showing the installation of the exhaust fan and protective shell in this utility model; Figure 3 This is a cross-sectional view of the dust collection box in this utility model; Figure 4 This is a schematic diagram showing the position of the mudguard and through hole at the lower end of the trolley in this utility model; Figure 5 This is a schematic diagram showing the installation of the hydraulic cylinder, lifting plate, motor, and drill bit in this utility model.
[0013] In the diagram: 1. Trolley; 2. Engine; 3. Square hole; 4. Rotating shaft; 5. Pulley; 6. Belt; 7. Circular saw; 8. Protective shell; 9. Air inlet; 10. Exhaust fan; 11. Heat dissipation hole; 12. Dust collection box; 13. Fixing plate; 14. Exhaust fan; 15. Bend; 16. Dust collection hood; 17. Coarse filter plate; 18. Fine filter plate; 19. Mounting slot; 20. Discharge pipe; 21. Door; 22. Exhaust pipe; 23. Mounting bracket; 24. Hydraulic cylinder; 25. Lifting plate; 26. Housing; 27. Motor; 28. Drill bit; 29. Through hole; 30. Arc-shaped baffle; 31. Mudguard; 32. Slider; 33. Slide groove. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Example 1: Please see Figures 1-5 A roadbed and pavement grooving device includes a trolley 1, an engine 2 fixedly mounted on the upper surface of the trolley 1, a square hole 3 in the middle of the trolley 1, a rotating shaft 4 rotatably mounted on the inner wall of the square hole 3, pulleys 5 on both the output end of the engine 2 and the rotating shaft 4, belts 6 on the two pulleys 5, a disc saw 7 mounted on the outer wall of the rotating shaft 4, and a protective shell 8 fixedly mounted on the upper surface of the trolley 1 and outside the engine 2, with an air inlet on one side of the protective shell 8. 9. An exhaust fan 10 is provided inside the air inlet 9. A heat dissipation hole 11 is provided on the other side of the protective shell 8. Multiple heat dissipation holes 11 are provided and are evenly distributed. A dust collection box 12 is fixedly provided on the upper surface of the trolley 1 at one end. A fixing plate 13 is provided inside the dust collection box 12. An exhaust fan 14 is provided on the upper surface of the fixing plate 13. A bent pipe 15 is provided on the upper end of the exhaust fan 14. One end of the bent pipe 15 passes through the dust collection box 12 and is provided with a dust collection hood 16. The dust collection hood 16 is located at the top of the disc saw 7.
[0016] In this embodiment, a coarse filter plate 17 is provided inside the dust collection box 12 and at the lower end of the fixed plate 13. A fine filter plate 18 is provided at the lower end of the coarse filter plate 17. A mounting groove 19 is correspondingly provided on the inner wall of the dust collection box 12. The coarse filter plate 17 and the fine filter plate 18 are slidably installed in the mounting groove 19. An exhaust pipe 20 is fixedly provided at the lower end of the exhaust fan 14. One end of the exhaust pipe 20 passes through the fixed plate 13 and is located at the upper end of the coarse filter plate 17, which can suck up and filter dust.
[0017] In this embodiment, a door 21 is hinged to one side of the outer wall of the vacuum cleaner 12, and an exhaust pipe 22 is fixed to the other side of the outer wall of the vacuum cleaner 12. The user can seal the vacuum cleaner 12 through the door 21.
[0018] In this embodiment, a mounting bracket 23 is fixedly provided on the upper end face of the trolley 1 and on one side of the dust collection box 12. A hydraulic cylinder 24 is fixedly provided on the upper end face of the mounting bracket 23. The output end of the hydraulic cylinder 24 passes through the mounting bracket 23 and is provided with a lifting plate 25. A housing 26 is provided on the lower end face of the lifting plate 25. A motor 27 is provided inside the housing 26. The output end of the motor 27 passes through the housing 26 and is fixedly provided with a drill bit 28. A through hole 29 is opened on the upper end face of the trolley 1. The drill bit 28 is located at the upper end of the through hole 29. The user can control the hydraulic cylinder 24 to make the drill bit 28 drill holes in the road surface at intervals to facilitate grooving.
[0019] In this embodiment, an arc-shaped baffle 30 is fixedly provided at the upper end of the heat dissipation hole 11 and on the outer wall of the protective shell 8, which can block external dust.
[0020] In this embodiment, mudguards 31 are fixedly provided on both sides of the disc saw 7 and on the lower end face of the trolley 1, which can block flying stones and other objects brought out by the disc saw 7 when it rotates, and prevent injury to the workers.
[0021] In this embodiment, sliders 32 are fixedly provided on both sides of the lifting plate 25, and a groove 33 is provided on the inner wall of the mounting bracket 23. The sliders 32 and the groove 33 are slidably installed, which can make the lifting plate 25 move more smoothly.
[0022] Example 2: In summary, during use, the user can first turn on the motor 27 to rotate the drill bit 28, and then control the hydraulic cylinder 24 to make the drill bit 28 drill holes in the road surface at intervals. Then, the user can turn on the engine 2 to rotate the pulley 5 and the rotating shaft 4, thereby driving the disc saw 7 to rotate, to perform grooving on the road surface where repair and maintenance are needed. The protective shell 8 protects the outer end of the engine 2 from damage caused by flying stones or dust. While the engine 2 is working, the user can also turn on the motor 2 to rotate the disc saw 7. The exhaust fan 10 accelerates airflow inside the protective shell 8 to facilitate heat dissipation. When there is a lot of dust on the road, the user can turn on the exhaust fan 14 to allow the dust collection hood 16 to absorb the large amount of dust raised from the top of the disc saw 7 and let it enter the dust collection box 12 through the discharge pipe 20. After being filtered by the coarse filter plate 17 and the fine filter plate 18, it is finally discharged through the exhaust pipe 22 to solve the problem of dust pollution to the surrounding environment. The user can also open the door 21 to disassemble the fine filter plate 18 and the coarse filter plate 17 for easy cleaning.
[0023] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A roadbed and pavement grooving device, comprising a trolley (1), characterized in that: An engine (2) is fixedly mounted on the upper end of the trolley (1). A square hole (3) is opened in the middle of the trolley (1). A rotating shaft (4) is rotatably mounted on the inner wall of the square hole (3). Both the output end of the engine (2) and the rotating shaft (4) are equipped with pulleys (5). A belt (6) is mounted on the two pulleys (5). A disc saw (7) is mounted on the outer wall of the rotating shaft (4). A protective shell (8) is fixedly mounted on the upper end of the trolley (1) and located outside the engine (2). An air inlet (9) is opened on one side of the protective shell (8). The inner side of the air inlet (9) is... The part is equipped with an exhaust fan (10), and the other side of the protective shell (8) is provided with heat dissipation holes (11). There are multiple heat dissipation holes (11) and they are evenly distributed. The upper surface of the trolley (1) is fixedly provided with a dust collection box (12) at one end. The dust collection box (12) is provided with a fixing plate (13) inside. The upper surface of the fixing plate (13) is provided with an exhaust fan (14). The upper end of the exhaust fan (14) is provided with a bend (15). One end of the bend (15) passes through the dust collection box (12) and is provided with a dust collection hood (16). The dust collection hood (16) is located at the top of the disc saw (7).
2. The highway subgrade and pavement grooving equipment according to claim 1, characterized in that: The dust collection box (12) is provided with a coarse filter plate (17) at the lower end of the fixed plate (13), and a fine filter plate (18) is provided at the lower end of the coarse filter plate (17). A corresponding mounting groove (19) is provided on the inner wall of the dust collection box (12). The coarse filter plate (17) and the fine filter plate (18) are slidably installed with the mounting groove (19). The exhaust fan (14) is fixedly provided with an exhaust pipe (20) at the lower end. One end of the exhaust pipe (20) passes through the fixed plate (13) and is located at the upper end of the coarse filter plate (17).
3. The highway subgrade and pavement grooving equipment according to claim 1, characterized in that: A door (21) is hinged to one side of the outer wall of the dust collection box (12), and an exhaust pipe (22) is fixed to the other side of the outer wall of the dust collection box (12).
4. The highway subgrade and pavement grooving equipment according to claim 1, characterized in that: A mounting bracket (23) is fixedly provided on the upper end of the trolley (1) and on one side of the dust collection box (12). A hydraulic cylinder (24) is fixedly provided on the upper end of the mounting bracket (23). The output end of the hydraulic cylinder (24) passes through the mounting bracket (23) and is provided with a lifting plate (25). A housing (26) is provided on the lower end of the lifting plate (25). A motor (27) is provided inside the housing (26). The output end of the motor (27) passes through the housing (26) and is fixedly provided with a drill bit (28). A through hole (29) is opened on the upper end of the trolley (1). The drill bit (28) is located at the upper end of the through hole (29).
5. The highway subgrade and pavement grooving equipment according to claim 1, characterized in that: An arc-shaped baffle (30) is fixedly provided at the upper end of the heat dissipation hole (11) and on the outer wall of the protective shell (8).
6. The highway subgrade and pavement grooving equipment according to claim 1, characterized in that: Mudguards (31) are fixedly provided on both sides of the disc saw (7) and on the lower end face of the trolley (1).
7. The highway subgrade and pavement grooving equipment according to claim 4, characterized in that: The lifting plate (25) is fixedly provided with sliders (32) on both sides, and the inner wall of the mounting bracket (23) is provided with a sliding groove (33). The sliders (32) and the sliding groove (33) are slidably installed.