Carbon fiber integrated connecting handrail and pressing die

CN224859125UActive Publication Date: 2026-10-16WEIHAI HELIYUAN CARBON FIBER TECH CO LTD
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Patent Information

Application Number
CN202521881797.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2026-10-16
Estimated Expiration
2035-09-02

AI Technical Summary

Technical Problem

[0002]众所周知,扶手是公共建设领域不可或缺的部分,例如,商场、医院等卫生间等需要扶手,船舶的公共走廊等需要扶手,残疾人活动场所需要扶手,但是,现有的扶手一般都是金属材质,扶手的两端分别焊接法兰盘,扶手通过穿过法兰盘上的螺栓与待安装部位进行连接,金属材质的扶手端部焊接法兰盘后,整体重量非常重,运输时劳动强度大,为了降低金属强度,采用很薄的空心的结构,再碰撞后极易变形,而且特别是安装在船舶的金属材质的扶手,极易发生腐蚀,影响使用强度及使用寿命,金属材质的扶手特别在冬季使用时,手感非常凉,舒适度差

Benefits of technology

[0010] This utility model, due to the above-mentioned structure, has the advantages of simple structure, carbon fiber material, lightweight, convenient installation, stable connection, long service life, comfortable feel, high molding efficiency, and good molding effect.

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Abstract

The utility model relates to the technical field of handrails, and concretely relates to a carbon fiber integrated connection handrail and pressing mould, characterized in that the handrail comprises a foamed inner core, a carbon fiber outer protective layer and a connecting flange plate, the carbon fiber outer protective layer is wrapped outside the foamed inner core, the foamed inner core and the carbon fiber outer protective layer are in n type, the end part of the carbon fiber outer protective layer is integrally formed and connected with the connecting flange plate of carbon fiber material, the foamed inner core is closed inside the carbon fiber outer protective layer through the connecting flange plate, and the pressing mould of the carbon fiber integrated connection handrail is pressed into shape, which has the advantages of simple structure, carbon fiber material, lightness, convenient installation, stable connection, long service life, comfortable hand feeling, high forming efficiency, good forming effect and the like.
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Description

Technical Field

[0001] This utility model relates to the field of handrail technology, specifically a carbon fiber integrated handrail and pressing mold that is simple in structure, made of carbon fiber, lightweight, easy to install, stable in connection, long in service life, comfortable to hold, efficient in molding, and has good molding effect. Background Technology

[0002] As we all know, handrails are an indispensable part of public construction. For example, handrails are needed in restrooms in shopping malls and hospitals, public corridors on ships, and activity areas for the disabled. However, existing handrails are generally made of metal, with flanges welded to both ends. The handrail is connected to the installation location by bolts passing through the flanges. After the flanges are welded to the ends of the metal handrails, the overall weight is very heavy, and the labor intensity during transportation is high. In order to reduce the strength of the metal, a very thin hollow structure is used, which is easily deformed after impact. Moreover, metal handrails installed on ships are particularly prone to corrosion, affecting their strength and service life. Metal handrails are especially cold to the touch in winter, resulting in poor comfort. Summary of the Invention

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a carbon fiber integrated handrail and pressing mold that is simple in structure, made of carbon fiber, lightweight, easy to install, stable in connection, long in service life, comfortable to hold, efficient in molding, and has good molding effect.

[0004] The technical solution adopted by this utility model to solve its technical problem is: A carbon fiber integrated handrail is characterized in that the handrail includes a foamed inner core, a carbon fiber outer sheath, and a connecting flange plate. The carbon fiber outer sheath wraps around the outside of the foamed inner core. The foamed inner core and the carbon fiber outer sheath are n-shaped. The end of the carbon fiber outer sheath is integrally formed and connected to the connecting flange plate made of carbon fiber. The foamed inner core is sealed inside the carbon fiber outer sheath through the connecting flange plate.

[0005] The connecting flange plate of this utility model has connecting holes on its circumference.

[0006] A pressing mold for a carbon fiber integrated handrail includes an upper mold and a lower mold. The lower mold has a lower n-shaped forming groove. At both ends of the opening of the lower n-shaped forming groove, the lower mold has plate-shaped connecting flange grooves communicating with the lower n-shaped forming groove. The lower mold has transverse sliding grooves on both sides of the transverse connecting portion of the lower n-shaped forming groove. At both ends of the transverse sliding grooves are locking sliders. The outer ends of the locking sliders are symmetrically provided with vertical forming grooves corresponding to the vertical portion of the lower n-shaped forming groove. The locking sliders at the upper ends of the vertical forming grooves have grooves corresponding to the vertical portion of the lower n-shaped forming groove. The inner groove of the connecting flange is connected to the groove. The inner groove of the connecting flange and the outer groove of the connecting flange are combined to form the forming groove of the connecting flange. The lower part of the upper template is provided with a mating protrusion. The lower end surface of the mating protrusion is provided with an upper transverse groove that cooperates with the transverse part of the lower n-shaped forming groove. The upper template on both sides of the mating protrusion is provided with a pressure plate surface that presses against the forming groove of the connecting flange. After the upper template and the lower template are closed, the two ends of the mating protrusion are respectively mated with the inner end sides of the two snap-fit ​​sliders. The lower n-shaped forming groove, the outer groove of the connecting flange, the inner groove of the connecting flange, the upper transverse groove, and the pressure plate surface are combined to form the carbon fiber integrated connecting handrail forming cavity.

[0007] The inner side of the snap-fit ​​slider of this utility model is set as an inwardly inclined surface that is inclined towards the lower inner side. The two sides of the mating protrusion below the upper template are respectively provided with outwardly inclined surfaces that cooperate with the inwardly inclined surface of the inner side of the snap-fit ​​slider. The mating protrusion tightly snaps the snap-fit ​​slider to the vertical part of the lower n-shaped forming groove of the lower template through the cooperation of the inwardly inclined surface and the outwardly inclined surface.

[0008] The lower template of this invention has a fixed protruding guide post, and the upper template has a guide hole that cooperates with the guide post. The upper template and the lower template are guided and closed by the cooperation of the guide post and the guide hole.

[0009] The upper template of this invention has a positioning protrusion on each of its four corners, and a positioning groove that mates with the positioning protrusion is provided at each of the four corners of the lower template. After the mold is closed, the lower template and the upper template are aligned and closed by the cooperation of the positioning protrusion and the positioning groove, ensuring the good integrity of the irregular handrail forming cavity.

[0010] This utility model, due to the above-mentioned structure, has the advantages of simple structure, carbon fiber material, lightweight, convenient installation, stable connection, long service life, comfortable feel, high molding efficiency, and good molding effect. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the integrated carbon fiber handrail structure of this utility model.

[0012] Figure 2 yes Figure 1A schematic diagram of the structure of the foamed core wrapped inside the carbon fiber outer sheath.

[0013] Figure 3 This is an exploded view of the carbon fiber integrated handrail pressing mold of this utility model.

[0014] Figure 4 yes Figure 3 A schematic diagram of the lower template structure.

[0015] Figure 5 yes Figure 3 A schematic diagram of the structure of the connecting slider.

[0016] Figure 6 yes Figure 3 A structural diagram of the upper and middle templates.

[0017] Figure 7 yes Figure 3 A schematic diagram of the assembly of the lower template and the docking slider. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings: As shown in the attached figure, a carbon fiber integrated handrail is characterized in that the handrail includes a foamed inner core 1, a carbon fiber outer sheath 2, and a connecting flange plate 3. The carbon fiber outer sheath 2 wraps around the outside of the foamed inner core 1. The foamed inner core 1 and the carbon fiber outer sheath 2 are n-shaped. The end of the carbon fiber outer sheath 2 is integrally formed and connected to the carbon fiber connecting flange plate 3. The foamed inner core 1 is sealed inside the carbon fiber outer sheath 2 through the connecting flange plate 3.

[0019] Furthermore, the connecting flange plate 3 is provided with connecting holes 4 on its circumference.

[0020] A pressing mold for a carbon fiber integrated handrail includes an upper mold plate 5 and a lower mold plate 6. The lower mold plate 6 has a lower n-shaped forming groove 7. At both ends of the opening of the lower n-shaped forming groove 7, the lower mold plate 6 has plate-shaped connecting flange outer grooves 8 communicating with the lower n-shaped forming groove 7. The lower mold plate 6 on both sides of the lateral connecting portion of the lower n-shaped forming groove 7 has lateral sliding grooves 9. At both ends of the lateral sliding grooves 9, there are locking sliders 10. The outer ends of the locking sliders 10 are symmetrically provided with vertical forming grooves 11 corresponding to the vertical portion of the lower n-shaped forming groove 7. The locking sliders 10 at the upper end of the vertical forming grooves 11 have grooves corresponding to the vertical forming grooves 11. The inner groove 12 of the connecting flange and the outer groove 8 of the connecting flange are combined to form the forming groove of the connecting flange. The lower part of the upper template 5 is provided with a mating protrusion 13. The lower end surface of the mating protrusion 13 is provided with an upper transverse groove 14 that cooperates with the transverse part of the lower n-shaped forming groove 7. The upper templates on both sides of the mating protrusion are provided with pressure plate surfaces 15 that press against the forming groove of the connecting flange. After the upper template 5 and the lower template 6 are closed, the two ends of the mating protrusion 13 are respectively mated with the inner side of the two snap-fit ​​sliders 10. The lower n-shaped forming groove 7, the outer groove 8 of the connecting flange, the inner groove 12 of the connecting flange, the upper transverse groove 14, and the pressure plate surface 15 are combined to form the carbon fiber integrated connecting handrail forming cavity.

[0021] Furthermore, the inner end side of the snap-fit ​​slider 10 is provided as an inwardly inclined surface 16 that is inclined towards the lower inner side. The two ends of the mating protrusion 13 below the upper template 5 are respectively provided with an outwardly inclined surface 17 that cooperates with the inwardly inclined surface 16 of the inner end side of the snap-fit ​​slider 10. The mating protrusion 13 tightly snaps the snap-fit ​​slider 10 into the vertical part of the lower n-shaped forming groove 7 of the lower template 6 through the cooperation of the inwardly inclined surface 16 and the outwardly inclined surface 17.

[0022] Furthermore, the lower template 6 has a fixed protruding guide post 18, and the upper template 5 has a guide hole 19 that cooperates with the guide post 18. The upper template 5 and the lower template 6 are guided and molded together by the cooperation and insertion of the guide post 18 and the guide hole 19.

[0023] Furthermore, the upper template 5 is provided with positioning protrusions 20 at its four corners, and the lower template is provided with positioning grooves 21 at its four corners that cooperate with the positioning protrusions 20. After the mold is closed, the lower template 6 and the upper template 5 are aligned and closed by the cooperation of the positioning protrusions 20 and the positioning grooves 21, ensuring the good integrity of the irregular handrail forming cavity.

[0024] In the molding process of this utility model of carbon fiber integrated handrail, firstly, a foamed inner core 1 is made. After the foamed inner core 1 is made, carbon fiber prepreg is laid in the lower n-shaped molding groove 7 of the lower template 6. Then, the foamed inner core 1 is placed in the lower n-shaped molding groove 7 with the carbon fiber laid in place. Then, the exposed part of the foamed inner core 1 is covered and wrapped with the carbon fiber prepreg. After wrapping, two snap-fit ​​sliders 10 are placed on the lower template 6 and slid to the vertical part of the lower n-shaped molding groove 7 to align. The outer groove 8 and inner groove 12 of the connecting flange after alignment are combined to form the connecting flange molding groove. The connecting flange plate 3 of carbon fiber prepreg is arranged in the connecting flange molding groove. Then, the upper template 5 is lowered and the mold is closed. After the mold is closed, the lower n-shaped molding groove 7 below the mating protrusion 13 of the upper template 5 is fastened to the horizontal part of the lower n-shaped molding groove 7 and the wrapped carbon fiber prepreg is snapped in place. The outward inclined slopes at both ends of the mating protrusion 13 are extruded. The inward inclined surface of the snap-fit ​​slider 10 tightly snaps the snap-fit ​​slider 10 into the vertical part of the lower n-shaped forming groove 7, thereby completing the mold closing. After pressing and forming, the upper template 5 is demolded upwards, and the snap-fit ​​slider 10 is moved inwards to be removed. Then the formed product can be taken out. Because the formed product is made of foamed inner core 1 and carbon fiber outer protective layer 2, the handrail is lightweight, high-strength, and has a stable connection. Moreover, the connecting flange plate 3 and the carbon fiber outer protective layer 2 are integrally formed, which can ensure the connection stability of the entire carbon fiber special-shaped handrail. It has no cold feeling, a comfortable feel, and a long service life. The handrail can be installed in any place where a handrail needs to be installed. It can be connected to the installation place by connecting bolts passing through the connecting flange plate 3. Due to the above structure, this utility model has the advantages of simple structure, carbon fiber material, lightweight, convenient installation, stable connection, long service life, comfortable feel, high molding efficiency, and good molding effect.

Claims

1. A carbon fiber integrated handrail, characterized in that... The handrail includes a foamed inner core, a carbon fiber outer sheath, and a connecting flange plate. The carbon fiber outer sheath wraps around the outside of the foamed inner core. The foamed inner core and the carbon fiber outer sheath are in an n-shape. The end of the carbon fiber outer sheath is integrally formed and connected to the carbon fiber connecting flange plate. The foamed inner core is sealed inside the carbon fiber outer sheath through the connecting flange plate.

2. The carbon fiber integrated handrail according to claim 1, characterized in that... The connecting flange plate has connecting holes on its circumference.

3. A pressing mold for a carbon fiber integrated handrail, comprising an upper mold and a lower mold, characterized in that... The lower template is provided with a lower n-shaped forming groove. At both ends of the opening of the lower n-shaped forming groove, the lower template is provided with plate-shaped connecting flange outer grooves communicating with the lower n-shaped forming groove. The lower templates on both sides of the transverse connecting part of the lower n-shaped forming groove are provided with transverse sliding grooves. At both ends of the transverse sliding grooves are respectively provided with locking sliders. The outer ends of the locking sliders are symmetrically provided with vertical forming grooves corresponding to the vertical part of the lower n-shaped forming groove. The locking sliders at the upper end of the vertical forming grooves are provided with connecting flange inner grooves communicating with the vertical forming grooves. The inner groove and the outer groove of the connecting flange are combined to form the forming groove of the connecting flange. The lower part of the upper template is provided with a mating protrusion. The lower end surface of the mating protrusion is provided with an upper transverse groove that cooperates with the transverse part of the lower n-shaped forming groove. The upper template on both sides of the mating protrusion is provided with a pressure plate surface that presses against the forming groove of the connecting flange. After the upper template and the lower template are closed, the two ends of the mating protrusion are respectively mated with the inner end sides of the two snap-fit ​​sliders. The lower n-shaped forming groove, the outer groove of the connecting flange, the inner groove of the connecting flange, the upper transverse groove, and the pressure plate surface are combined to form the carbon fiber integrated connecting handrail forming cavity.

4. The pressing mold for a carbon fiber integrally connected handrail according to claim 3, characterized in that... The inner side of the snap-fit ​​slider is set as an inwardly inclined surface that tilts towards the inner side of the lower end. The two sides of the mating protrusion below the upper template are respectively provided with outwardly inclined surfaces that cooperate with the inwardly inclined surfaces of the inner side of the snap-fit ​​slider. The mating protrusion tightly snaps the snap-fit ​​slider into the vertical part of the lower n-shaped forming groove of the lower template through the cooperation of the inwardly inclined surfaces and the outwardly inclined surfaces.

5. The pressing mold for a carbon fiber integrally connected handrail according to claim 3, characterized in that... The lower template has a fixed protruding guide post, and the upper template has a guide hole that mates with the guide post. The upper and lower templates are guided and closed by the cooperation of the guide post and the guide hole.

6. The pressing mold for a carbon fiber integrally connected handrail according to claim 3, characterized in that... The upper template has a positioning protrusion at each of its four corners, and the lower template has a positioning groove at each of its four corners that mates with the positioning protrusion. After the mold is closed, the lower and upper templates are aligned and closed by the cooperation of the positioning protrusion and the positioning groove, ensuring the integrity of the irregular handrail forming cavity.