A hybrid spray device for manufacturing lightweight building materials

Abstract

The utility model relates to building material technical field especially relates to a kind of mixed spraying equipment of manufacturing light building material.Its technical scheme includes: installing base in position seat, base is equipped with lifting frame, and lifting frame is equipped with spray head assembly through sliding block, and sliding block is equipped with crossbeam through fixed card, and crossbeam is equipped with connecting pipe through chuck, and connecting pipe end is equipped with spray head assembly, and lifting frame top end is equipped with gear, and base is equipped with motor, and motor and gear are connected by chain drive, and sliding block is fixed on chain, and sliding block is driven to lift by chain;Spray head assembly is equipped with electric control spray head, and electric control spray head is equipped with laser, and the spraying range of electric control spray head is indicated using laser.The utility model realizes the accurate position limiting and position adjustment of spray head assembly, and the expansion of spraying range and the uniformity of spraying, overcome the above-mentioned shortcomings in the prior art, improve the convenience and accuracy of operation, ensure that the spraying effect of light building material meets the requirements.

Description

Technical Field

[0001] This utility model relates to the field of building materials technology, specifically to a mixed spraying equipment for manufacturing lightweight building materials. Background Technology

[0002] Manufacturing lightweight building materials refers to producing building materials with low density, light weight, high strength, and good thermal insulation properties. These materials are commonly used in modern buildings and offer numerous advantages, such as reducing building weight, improving earthquake resistance, and enhancing energy efficiency. A mixing and spraying device for manufacturing lightweight building materials is a specialized spraying equipment designed to mix the various components of lightweight building materials and spray them onto predetermined locations.

[0003] A search revealed that patent application CN202311719045.X discloses a mixing and spraying device for manufacturing lightweight building materials. While this device, through its flipping and feeding components, can flip and push the building material tubes into the spraying box for spraying, ensuring a uniform coating, the nozzle is prone to shaking or shifting during spraying, leading to inaccurate spraying position and affecting the precision and quality of the coating. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a mixed spraying device for manufacturing lightweight building materials, which solves the problems mentioned in the background art.

[0005] The solution to the above-mentioned technical problems provided by this utility model is as follows:

[0006] A mixed spraying device for manufacturing lightweight building materials includes a limiting seat, a base installed within the limiting seat, a lifting frame installed on the base, and a spray head assembly installed on the lifting frame via a sliding block.

[0007] A crossbeam is mounted on the sliding block by a fixing clip. A connecting pipe is mounted on the crossbeam by a clamp. A nozzle assembly is mounted at the end of the connecting pipe. A gear is mounted on the top of the lifting frame. A motor is installed inside the base. The motor and the gear are connected by a chain drive. The sliding block is fixed on the chain, and the chain drives the sliding block to move up and down.

[0008] The nozzle assembly is equipped with an electronically controlled nozzle, and a laser is installed on the electronically controlled nozzle to indicate the spraying range of the electronically controlled nozzle.

[0009] Based on the above technical solution, the present invention can be further improved as follows.

[0010] Furthermore, a controller is installed on one side of the lifting frame on the base, and the controller is equipped with a control panel, which controls the lifting frame and the nozzle assembly.

[0011] The beneficial effects of adopting the above-mentioned further solutions are:

[0012] Centralized control of the equipment has been achieved. Operators can easily adjust the height of the lifting frame and the working status of the spray head assembly through the control panel, such as controlling the opening and closing of the spray head, and adjusting the spraying pressure and frequency. This greatly improves the convenience and accuracy of operation, reduces the complexity and error rate of manual operation, and makes the equipment more efficient and stable, better adaptable to the spraying needs of different lightweight building materials.

[0013] Furthermore, the nozzle assemblies are equidistantly distributed on the crossbeam, and the included angle between two adjacent nozzle assemblies is greater than one degree.

[0014] The beneficial effects of adopting the above-mentioned further solutions are:

[0015] This layout design significantly expands the spraying area. The equidistant distribution ensures uniform spraying, preventing areas from being too thick or too thin. Furthermore, the greater than one-degree angle between adjacent nozzle assemblies allows the spraying areas of each nozzle to complement each other, effectively avoiding spraying dead zones. This improves the spraying quality and efficiency of lightweight building materials, ensuring comprehensive and uniform coverage of the material surface.

[0016] Furthermore, the clamp is used to hold and fix the crossbeam and the connecting pipe together with bolts.

[0017] The beneficial effects of adopting the above-mentioned further solutions are:

[0018] The bolted clamping mechanism ensures the stability of the connection between the connecting pipe and the crossbeam. During operation, the connecting pipe remains firmly mounted on the crossbeam, preventing loosening or displacement due to vibrations or other external forces during spraying. This ensures the positional stability of the spray head assembly, thereby guaranteeing the accuracy and consistency of the spraying. Furthermore, this connection method facilitates adjustment and disassembly as needed. Replacing the connecting pipe or performing maintenance simply requires loosening the bolts, improving the maintainability and versatility of the equipment.

[0019] Furthermore, the crossbeam is locked and fixed in the fixing clip by bolts.

[0020] The beneficial effects of adopting the above-mentioned further solutions are:

[0021] The bolt-locking method ensures the crossbeam is securely mounted on the sliding block. During the lifting and lowering of the sliding block by the lifting frame, the crossbeam will not wobble or shift, guaranteeing the installation stability of the spray head assembly. This is crucial for ensuring the spray head assembly accurately reaches the designated position for spraying operations, effectively improving spraying precision. Furthermore, when the crossbeam needs to be adjusted or replaced, the operation can be easily completed by removing the bolts, improving the efficiency of equipment maintenance and adjustment.

[0022] Furthermore, the lifting frame is provided with a guide rod, and the sliding block is provided with a slider. The sliding block cooperates with the guide rod through the slider, and the slider and guide rod limit the sliding block when the sliding block is raised or lowered.

[0023] The beneficial effects of adopting the above-mentioned further solutions are:

[0024] During the lifting and lowering of the sliding block, the cooperation between the slider and the guide rod provides effective limiting. This ensures the stability and straightness of the sliding block's movement, allowing it to move accurately up and down along a predetermined trajectory. This guarantees that the spray head assembly can precisely reach the designated height, avoiding inaccurate spraying positions caused by sliding block wobbling or offset. This improves spraying precision and quality, ensuring that the spraying effect of lightweight building materials meets requirements.

[0025] This utility model provides a mixing spraying device for manufacturing lightweight building materials. It has the following beneficial effects:

[0026] The limiting seat with an internal limiting mounting base ensures more accurate and stable equipment assembly. The limiting structure prevents displacement of the base during operation, guaranteeing the overall stability of the equipment's foundation. It also facilitates installation and disassembly, improving the efficiency of maintenance and component replacement. The crossbeam is mounted on the sliding block via fixing clips and secured with bolts. The connecting pipe is mounted on the crossbeam via clamps, which are also secured with bolts. This connection method ensures the stability of the connections between components while allowing for easy adjustment and disassembly according to actual needs, improving the equipment's versatility and maintainability.

[0027] The control panel on the controller allows for centralized control of the lifting frame and nozzle assembly. Operators can easily adjust the height of the lifting frame and the working status of the nozzle assembly through the control panel, improving operational convenience and accuracy while reducing the complexity and error rate of manual operation. A gear is installed at the top of the lifting frame, and a motor inside the base is connected to the gear drive via a chain, with a sliding block fixed to the chain. The motor drives the chain, achieving automatic lifting and lowering of the sliding block, enabling precise control of the nozzle assembly's height to adapt to different spraying needs and improving the automation and efficiency of the spraying operation.

[0028] The nozzle assemblies are evenly distributed on the crossbeam, with an angle greater than one degree between adjacent nozzle assemblies. This layout design expands the spraying area, making the spraying more uniform, avoiding spraying dead zones, and improving the spraying quality and efficiency of lightweight building materials. A laser is installed on the electrically controlled nozzle of each nozzle assembly, which indicates the spraying area. Operators can intuitively understand the spraying coverage based on the laser indication, and adjust the nozzle position and angle in a timely manner to ensure the spraying effect meets requirements, improving the accuracy and consistency of the spraying.

[0029] The lifting frame contains a guide rod, and the sliding block contains a slider. The sliding block and the guide rod work together. During the lifting and lowering process of the sliding block, the slider and the guide rod limit the sliding block, ensuring the stability and straightness of the sliding block's movement. This ensures that the spray head assembly can accurately reach the designated position, improving the spraying precision. Attached Figure Description

[0030] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0031] In the attached diagram:

[0032] Figure 1 This is a schematic diagram of the main appearance of the present utility model;

[0033] Figure 2 This is a rear view schematic diagram of the present utility model;

[0034] Figure 3 This is a schematic diagram of the sliding block transmission state of this utility model;

[0035] Figure 4 This is a schematic diagram of the nozzle assembly structure of this utility model.

[0036] The attached diagram lists the components represented by each number as follows:

[0037] 1. Base; 101. Motor; 2. Limit seat; 3. Controller; 301. Control panel; 4. Sliding block; 401. Slider; 402. Fixing clip; 5. Lifting frame; 501. Gear; 502. Chain; 6. Clamp; 7. Crossbeam; 8. Connecting pipe; 9. Nozzle assembly; 901. Electrically controlled nozzle; 902. Laser. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Please see Figures 1 to 4 As shown, the embodiments provided by this utility model are as follows:

[0040] Example 1

[0041] A hybrid spraying device for manufacturing lightweight building materials includes a limiting seat 2, within which a base 1 is mounted. A lifting frame 5 is mounted on the base 1, and a controller 3 is mounted on one side of the lifting frame 5 on the base 1. The controller 3 has a control panel 301, which controls the lifting frame 5 and the spray head assembly 9, achieving centralized control of the equipment. Operators can conveniently adjust the height of the lifting frame 5 and the working status of the spray head assembly 9 through the control panel 301, such as controlling the opening and closing of the spray head, and adjusting the spraying pressure and frequency. This greatly improves the convenience and accuracy of operation, reduces the complexity and error rate of manual operation, and makes the equipment more efficient and stable, better adaptable to the spraying needs of different lightweight building materials. The nozzle assembly 9 is installed on the lifting frame 5 via a sliding block 4. A guide rod is provided inside the lifting frame 5, and a slider 401 is provided inside the sliding block 4. The sliding block 4 cooperates with the guide rod through the slider 401. When the sliding block 4 rises or falls, the slider 401 and the guide rod limit the movement of the sliding block 4. During the rising and falling process, the cooperation between the slider 401 and the guide rod plays a good limiting role. It ensures the stability and straightness of the sliding block 4's rise and fall, allowing the sliding block 4 to move accurately up and down along a predetermined trajectory. This ensures that the nozzle assembly 9 accurately reaches the designated height, avoiding inaccurate spraying positions caused by the wobbling or displacement of the sliding block 4. This improves spraying precision and quality, guaranteeing that the spraying effect of lightweight building materials meets requirements. A crossbeam 7 is mounted on the sliding block 4 via a fixing clip 402, and the crossbeam 7 is secured within the fixing clip 402 with bolts. This bolt-locking method ensures the crossbeam 7 is firmly installed on the sliding block 4. During the lifting process of the lifting frame 5, which moves the sliding block 4 up and down, the crossbeam 7 will not wobble or shift, ensuring the installation stability of the nozzle assembly 9. This is crucial for ensuring that the nozzle assembly 9 accurately reaches the designated position for spraying operations, effectively improving spraying precision. Furthermore, when the position of the crossbeam 7 needs to be adjusted or replaced, the operation can be easily completed by removing the bolts, improving the efficiency of equipment maintenance and adjustment. A connecting pipe 8 is installed on the crossbeam 7 via a clamp 6. The clamp 6 clamps and fixes the crossbeam 7 and the connecting pipe 8 with bolts, ensuring the stability of the connection between the connecting pipe 8 and the crossbeam 7. During equipment operation, the connecting pipe 8 can be firmly installed on the crossbeam 7 and will not loosen or shift due to vibrations or other external forces generated during spraying, ensuring the positional stability of the nozzle assembly 9, thereby guaranteeing the accuracy and consistency of spraying.Meanwhile, this connection method also facilitates adjustment and disassembly according to actual needs. When it is necessary to replace the connecting pipe 8 or perform maintenance, simply loosen the bolts, which improves the maintainability and versatility of the equipment. The end of the connecting pipe 8 is equipped with a nozzle assembly 9, which is equidistantly distributed on the crossbeam 7, with an angle greater than one degree between two adjacent nozzle assemblies 9. This layout design can significantly expand the spraying range. The equidistant distribution ensures the uniformity of the spraying and avoids local spraying that is too thick or too thin. The angle greater than one degree between adjacent nozzle assemblies 9 allows the spraying areas of each nozzle to complement each other, effectively avoiding the occurrence of spraying dead corners, thereby improving the spraying quality and efficiency of lightweight building materials and ensuring that the surface of the building materials can be fully and uniformly covered. A gear 501 is installed at the top of the lifting frame 5, and a motor 101 is installed inside the base 1. The motor 101 and the gear 501 are connected by a chain 502. The sliding block 4 is fixed on the chain 502, and the chain 502 drives the sliding block 4 to rise and fall.

[0042] Example 2

[0043] To intuitively understand the coverage area of ​​the spray, the position and angle of the spray nozzle can be adjusted in a timely manner to ensure that the spraying effect meets the requirements, thus improving the accuracy and consistency of the spraying. For example, such as Figures 1 to 4 As shown, the present invention also includes: the nozzle assembly 9 is provided with an electronically controlled nozzle 901, and a laser 902 is installed on the electronically controlled nozzle 901, which indicates the spraying range of the electronically controlled nozzle 901.

[0044] Working principle:

[0045] The operator connects the equipment power supply and turns on the controller 3. The equipment parameters are set via the control panel 301 on the controller 3. These parameters include the lifting height of the lifting frame 5 and the working mode of the nozzle assembly 9 (such as spraying frequency and spraying pressure). This process achieves centralized control of the equipment, allowing operators to make precise adjustments according to the spraying needs of different lightweight building materials, reducing the complexity and error rate of manual operation.

[0046] The controller 3 issues a command to start the motor 101 inside the base 1, and the motor 101 begins to operate. The motor 101 is connected to the gear 501 at the top of the lifting frame 5 via a chain 502, and the chain 502 begins to move under the drive of the motor 101. Since the sliding block 4 is fixed on the chain 502, the movement of the chain 502 drives the sliding block 4 to rise and fall along the lifting frame 5. The lifting frame 5 is equipped with a guide rod, and the sliding block 4 is equipped with a slider 401 that cooperates with it. During the rising and falling of the sliding block 4, the slider 401 and the guide rod cooperate with each other to limit the sliding block 4, ensuring the stability and straightness of the rising and falling of the sliding block 4, and ensuring that the nozzle assembly 9 can accurately reach the specified spraying height position to adapt to different spraying needs.

[0047] Once the nozzle assembly 9 reaches the designated position, the laser 902 on the nozzle assembly 9 is activated. The laser 902 can indicate the spraying range of the electronically controlled nozzle 901. By observing the indication of the laser 902, the operator can intuitively understand the spraying coverage area, adjust the position and angle of the nozzle in a timely manner, ensure that the spraying effect meets the requirements, and improve the accuracy and consistency of the spraying.

[0048] The nozzle assembly 9 begins operation, and the electronically controlled nozzle 901 performs spraying according to preset parameters. The nozzle assemblies 9 are evenly distributed on the crossbeam 7, and there is a certain angle between two adjacent nozzle assemblies 9. This layout design can expand the spraying range, make the spraying of lightweight building materials more uniform, avoid spraying dead corners, and improve spraying quality and efficiency.

[0049] After the spraying operation is completed, the operator stops the operation of the nozzle assembly 9 via the control panel 301 and controls the motor 101 to reverse, causing the chain 502 to drive the sliding block 4 down to its initial position. Finally, the power to the equipment is turned off, completing the entire workflow.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0051] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A mixing spraying device for manufacturing lightweight building materials, comprising a limiting seat (2), wherein a base (1) is installed within the limiting seat (2), a lifting frame (5) is installed on the base (1), and a spray head assembly (9) is installed on the lifting frame (5) via a sliding block (4), characterized in that: A crossbeam (7) is mounted on the sliding block (4) via a fixing clip (402). A connecting pipe (8) is mounted on the crossbeam (7) via a clamp (6). A nozzle assembly (9) is mounted at the end of the connecting pipe (8). A gear (501) is mounted on the top of the lifting frame (5). A motor (101) is installed inside the base (1). The motor (101) and the gear (501) are connected by a chain (502). The sliding block (4) is fixed on the chain (502). The chain (502) drives the sliding block (4) to rise and fall. The nozzle assembly (9) is provided with an electronically controlled nozzle (901), and a laser (902) is installed on the electronically controlled nozzle (901) to indicate the spraying range of the electronically controlled nozzle (901).

2. The mixing and spraying equipment for manufacturing lightweight building materials according to claim 1, characterized in that: A controller (3) is installed on one side of the lifting frame (5) on the base (1). The controller (3) is equipped with a control panel (301), which controls the lifting frame (5) and the nozzle assembly (9).

3. The mixing and spraying equipment for manufacturing lightweight building materials according to claim 1, characterized in that: The nozzle assemblies (9) are equidistantly distributed on the crossbeam (7), and the included angle between two adjacent nozzle assemblies (9) is greater than one degree.

4. The mixing and spraying equipment for manufacturing lightweight building materials according to claim 1, characterized in that: The clamp (6) is used to clamp and fix the crossbeam (7) and the connecting pipe (8) by bolts.

5. The mixing and spraying equipment for manufacturing lightweight building materials according to claim 1, characterized in that: The crossbeam (7) is fixed in place by bolts within the fixing clip (402).

6. The mixing and spraying equipment for manufacturing lightweight building materials according to claim 1, characterized in that: The lifting frame (5) is provided with a guide rod, and the sliding block (4) is provided with a slider (401). The sliding block (4) cooperates with the guide rod through the slider (401). When the sliding block (4) is raised or lowered, the slider (401) and the guide rod limit the sliding block (4).

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