Easy-to-install corner brace with a quadrangular-pyramidal head
Patent Information
- Application Number
- CN202522515124.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0002]利用门窗边框自动组装机能够高效、快速地完成对矩形的铝合金的门、窗边框的自动组装，但是，用门窗边框自动组装机所用的角码不能是借助铆钉连接固定或螺钉连接固定或粘合连接固定二个边框，因为利用这些传统的角码的组装铝合金边框过于耗费时间，导致组装的工作效率非常低下，因此，那些需要通过铆钉连接固定或螺钉连接固定或粘合连接固定的角码，是不能将其用在边框自动组装机上去组装门、窗等边框的，为此，有必要开发设计出一种新型的用于连接铝合金的门、窗边框的角码，以适应门窗边框自动组装机的需要
[0015]本实用新型的端头为四棱台形的易插装角码，其横插条的右端设有锥角指向右方的右四棱台，竖插条的底端设有锥角指向下方的下四棱台，由于右四棱台和下四棱台的端头尺寸远小于型材内腔尺寸，对于门窗边框自动组装机，其机械夹具在将角码向边框型材的端口插入时，即使是配合间隙很小，也可以很容易的将角码横插条的右端和竖插条的底端对准并插入边框型材的端口内，这样就解决了在自动化组装门窗边框的过程中能够快速便捷地将角码插入边框型材的端口的技术难题；而梯形槽的左腰部设有竖向弹性拨片，竖向弹性拨片的上端为能够向左弹开的自由端，由于有横向弹性拨片的自由端和竖向弹性拨片的自由端分别顶在型材框架的插槽的内壁上，能够让横插条和竖插条在被插入边框型材的端口内后，越往里插就配合的越紧，这种特性非常适合门窗边框自动组装机的需要，能够让门窗边框自动组装机高效、快速地完成对铝合金的门、窗边框的自动组装，让所连接的框架角部非常牢固，对框架角部的连接强度高、刚性大。因此，本实用新型的框架角部连接角码具有能够利用门窗边框自动组装机高效、快速地完成对铝合金的门、窗边框的自动组装，让所连接的框架角部非常牢固，对框架角部的连接强度高、刚性大的特点。
Smart Images
Figure CN224859436U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an easy-to-install corner bracket with a frustum-shaped end. Background Technology
[0002] Automatic door and window frame assembly machines can efficiently and quickly assemble rectangular aluminum alloy door and window frames. However, the corner brackets used in these machines cannot be fixed by rivets, screws, or adhesives. Assembling aluminum alloy frames using these traditional corner brackets is too time-consuming, resulting in very low assembly efficiency. Therefore, corner brackets that require rivet, screw, or adhesive connections cannot be used in automatic frame assembly machines for assembling door and window frames. Thus, it is necessary to develop a new type of corner bracket for connecting aluminum alloy door and window frames to meet the needs of automatic door and window frame assembly machines. Utility Model Content
[0003] The purpose of this utility model is to provide an automatic assembly machine for door and window frames that can efficiently and quickly complete the automatic assembly of aluminum alloy door and window frames, making the corners of the connected frames very strong, and the corners of the frame are connected with high strength and rigidity with easy-to-insert corner brackets in the shape of a frustum.
[0004] The present invention has a frustum-shaped easy-to-insert corner bracket, which includes a horizontal insert bar arranged along the horizontal direction and a vertical insert bar arranged along the vertical direction. The left end of the horizontal insert bar is connected to the top end of the vertical insert bar to form a right angle. The right end of the horizontal insert bar is provided with a right frustum with a cone angle pointing to the right. The bottom end of the vertical insert bar is provided with a lower frustum with a cone angle pointing downward. The right angle is provided with a trapezoidal groove that passes through the right angle along the front-back direction. The opening end of the trapezoidal groove is the upper base, and the bottom surface of the trapezoidal groove is the lower base.
[0005] The trapezoidal groove has a vertical elastic lever on its left side. The bottom end of the vertical elastic lever is connected to the vertical insert as a whole, and the top end of the vertical elastic lever is a free end that can spring open to the left.
[0006] The trapezoidal groove has a horizontal elastic lever on its right side. The right end of the horizontal elastic lever is connected to the horizontal insert bar as a whole, and the left end of the horizontal elastic lever is a free end that can spring upward.
[0007] The end of this utility model is a four-sided frustum-shaped easy-to-insert corner bracket, wherein the middle part of the right four-sided frustum and the right side of the horizontal insert are provided with an external through groove along the front-back direction, the middle part of the horizontal insert is provided with a central through hole along the front-back direction, and the right side of the horizontal insert is provided with a right through hole along the front-back direction.
[0008] The lower quadrangular truncated pyramid and the lower part of the vertical insert are provided with a lower through groove along the front-back direction, the middle part of the vertical insert is provided with a central through hole along the front-back direction, and the upper part of the vertical insert is provided with an upper through hole along the front-back direction.
[0009] The end of this utility model is a frustum-shaped easy-to-insert corner bracket, wherein the middle or right side of the top of the horizontal insert is provided with a recessed groove, and the middle or upper side of the left side of the vertical insert is provided with a left recessed groove.
[0010] The end of this utility model is a frustum-shaped easy-to-insert corner bracket, wherein the horizontal insert, vertical insert, horizontal elastic lever and vertical elastic lever are made of aluminum alloy; the included angle β between the bottom surface of the trapezoidal groove and the horizontal plane is 40°-50°.
[0011] The end of this utility model is a frustum-shaped easy-to-insert corner bracket, wherein the included angle β between the bottom surface of the trapezoidal groove and the horizontal plane is 45°.
[0012] The width of the horizontal elastic lever along the front-back direction is equal to or less than the width of the horizontal insert along the front-back direction, and the width of the vertical elastic lever along the front-back direction is equal to or less than the width of the vertical insert along the front-back direction.
[0013] The end of this utility model is a frustum-shaped easy-to-insert corner bracket, wherein the left side of the upper end of the vertical elastic lever is located at the left end of the left side of the horizontal insert, and the upper surface of the left end of the horizontal elastic lever is located above the upper end of the vertical insert.
[0014] The end of this utility model is a frustum-shaped easy-to-insert corner bracket. The horizontal insert has a right groove on the right side of the horizontal elastic lever. The cross-section of the right groove along the left and right vertical direction is rectangular, trapezoidal or semi-circular. The right groove passes through the horizontal insert in the front and back direction. The vertical insert has an upper groove below the vertical elastic lever. The cross-section of the upper groove along the left and right vertical direction is rectangular, trapezoidal or semi-circular. The upper groove passes through the vertical insert in the front and back direction.
[0015] This utility model features an easily insertable corner bracket with a frustum-shaped end. The right end of its horizontal insert has a right frustum with a rightward-pointing cone, and the bottom end of its vertical insert has a lower frustum with a downward-pointing cone. Since the end dimensions of the right and lower frustums are much smaller than the inner cavity dimensions of the profile, for automatic door and window frame assembly machines, even with a small gap, the mechanical clamps can easily align and insert the right end of the horizontal insert and the bottom end of the vertical insert into the port of the frame profile when inserting the corner bracket into the frame profile. This solves the problem of quickly and conveniently inserting the corner bracket into the port of the frame profile during automated door and window frame assembly. The technical challenge lies in the fact that the trapezoidal groove has a vertical elastic lever on its left side. The upper end of the vertical elastic lever is a free end that can spring open to the left. Because the free ends of the horizontal and vertical elastic levers respectively abut against the inner wall of the slot in the profile frame, the horizontal and vertical inserts fit together more tightly as they are inserted into the port of the frame profile. This characteristic is very suitable for the needs of automatic door and window frame assembly machines, enabling them to efficiently and quickly complete the automatic assembly of aluminum alloy door and window frames, resulting in very strong and rigid connection at the frame corners. Therefore, the frame corner connecting bracket of this utility model has the characteristics of enabling the automatic assembly of aluminum alloy door and window frames to be completed efficiently and quickly using an automatic door and window frame assembly machine, resulting in very strong and rigid connection at the frame corners.
[0016] The following description, in conjunction with the accompanying drawings, further illustrates the easy-to-insert corner bracket with a frustum-shaped end. Attached Figure Description
[0017] Figure 1 This is a front view of the structural schematic diagram of the easy-to-insert corner bracket with a frustum-shaped end of this utility model;
[0018] Figure 2 for Figure 1 Side view. Detailed Implementation
[0019] like Figure 1 and Figure 2 As shown, the end of this utility model is a frustum-shaped easy-to-insert corner bracket, including a horizontal insert 1 arranged along the horizontal direction and a vertical insert 2 arranged along the vertical direction. The left end of the horizontal insert 1 is connected to the top end of the vertical insert 2 to form a right angle portion 3. The right end of the horizontal insert 1 is provided with a right frustum 4 with a cone angle pointing to the right. The bottom end of the vertical insert 2 is provided with a lower frustum 5 with a cone angle pointing downward. The right angle portion 3 is provided with a trapezoidal groove 6 that passes through the right angle portion 3 along the front-back direction. The opening end of the trapezoidal groove 6 is the upper base, and the bottom surface 7 of the trapezoidal groove 6 is the lower base. The included angle β between the bottom surface 7 of the trapezoidal groove 6 and the horizontal plane is 30°-60°.
[0020] The trapezoidal groove 6 has a vertical elastic lever 8 on its left side. The bottom end of the vertical elastic lever 8 is connected to the vertical insert 2 as a whole. The upper end of the vertical elastic lever 8 is a free end that can be opened to the left. The trapezoidal groove 6 has a horizontal elastic lever 9 on its right side. The left end of the horizontal elastic lever 9 is a free end that can be opened upward.
[0021] The trapezoidal groove 6 has a horizontal elastic lever 9 on its right side. The right end of the horizontal elastic lever 9 is connected to the horizontal insert 1 as a whole, and the left end of the horizontal elastic lever 9 is a free end that can be opened upwards.
[0022] As a further improvement of this utility model, the middle part of the right quadrangular truncated pyramid 4 and the right side of the transverse insert 1 are provided with an outer through groove 10 along the front-back direction, the middle part of the transverse insert 1 is provided with a middle through hole 11 along the front-back direction, and the right side of the transverse insert 1 is provided with a right through hole 12 along the front-back direction.
[0023] The lower quadrangular truncated pyramid 5 and the lower part of the vertical insert 2 are provided with a lower through groove 13 along the front-back direction, the middle part of the vertical insert 2 is provided with a central through hole 14 along the front-back direction, and the upper part of the vertical insert 2 is provided with an upper through hole 15 along the front-back direction.
[0024] As a further improvement of this utility model, a recessed groove 16 is provided at the middle or right side of the top of the horizontal insert 1, and a left recessed groove 17 is provided at the middle or upper part of the left side of the vertical insert 2.
[0025] As a further improvement of this utility model, the above-mentioned horizontal insert 1, vertical insert 2, horizontal elastic lever 9 and vertical elastic lever 8 are made of aluminum alloy material; the included angle β between the bottom surface 7 of the trapezoidal groove 6 and the horizontal plane is 40°-50°.
[0026] As a further improvement of this utility model, the included angle β between the bottom surface 7 of the trapezoidal groove 6 and the horizontal plane is 45°.
[0027] The width of the horizontal elastic lever 9 along the front-back direction is equal to or less than the width of the horizontal insert 1 along the front-back direction, and the width of the vertical elastic lever 8 along the front-back direction is equal to or less than the width of the vertical insert 2 along the front-back direction.
[0028] As a further improvement of this utility model, the left side of the upper end of the vertical elastic lever 8 is located at the left end of the left side of the horizontal insert 1, and the upper surface of the left end of the horizontal elastic lever 9 is located above the upper end of the vertical insert 2.
[0029] As a further improvement of this utility model, a right groove 18 is provided on the horizontal insert 1 to the right of the horizontal elastic lever 9. The cross-section of the right groove 18 along the left and right vertical direction is rectangular, trapezoidal or semi-circular. The right groove 18 penetrates the horizontal insert 1 along the front and back direction. An upper groove 19 is provided on the vertical insert 2 below the vertical elastic lever 8. The cross-section of the upper groove 19 along the left and right vertical direction is rectangular, trapezoidal or semi-circular. The upper groove 19 penetrates the vertical insert 2 along the front and back direction.
[0030] This utility model features an easily insertable corner bracket with a frustum-shaped end. The right end of the horizontal insert 1 has a right frustum 4 with a right-pointing cone, and the bottom end of the vertical insert 2 has a lower frustum 5 with a downward-pointing cone. Since the end dimensions of the right and lower frustums 4 and 5 are much smaller than the inner cavity dimensions of the profile, for automatic door and window frame assembly machines, even with a small gap, the mechanical clamps can easily align and insert the right end of the horizontal insert 1 and the bottom end of the vertical insert 2 into the port of the frame profile when inserting the corner bracket into the port of the frame profile. This solves the problem of quickly and conveniently inserting the corner bracket into the end of the frame profile during automated door and window frame assembly. The technical challenge lies in the design of the trapezoidal groove 6. A vertical elastic lever 8 is located on the left side of the groove. The upper end of the vertical elastic lever 8 is a free end that can spring open to the left. Because the free ends of the horizontal elastic lever 8 and the vertical elastic lever 9 respectively press against the inner wall of the slot in the profile frame, the horizontal and vertical inserts 1 and 2, after being inserted into the port of the frame profile, fit together more tightly the further they are inserted. This characteristic is very suitable for the needs of automatic door and window frame assembly machines, enabling them to efficiently and quickly complete the automatic assembly of aluminum alloy door and window frames, resulting in very strong and rigid connection at the frame corners. Therefore, the frame corner connecting bracket of this utility model has the characteristics of enabling efficient and rapid automatic assembly of aluminum alloy door and window frames using an automatic door and window frame assembly machine, resulting in very strong and rigid connection at the frame corners.
[0031] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. An easy-to-install corner bracket with a frustum-shaped end, comprising a horizontal insert (1) arranged along the horizontal direction and a vertical insert (2) arranged along the vertical direction, wherein the left end of the horizontal insert (1) is connected to the top end of the vertical insert (2) to form a right angle (3), characterized in that: The right end of the horizontal insert (1) is provided with a right quadrangular frustum (4) with a cone angle pointing to the right, and the bottom end of the vertical insert (2) is provided with a lower quadrangular frustum (5) with a cone angle pointing downward. The right angle part (3) is provided with a trapezoidal groove (6) that passes through the right angle part (3) along the front and back direction. The opening end of the trapezoidal groove (6) is the upper base, and the bottom surface (7) of the trapezoidal groove (6) is the lower base. The trapezoidal groove (6) has a vertical elastic lever (8) on its left side. The bottom end of the vertical elastic lever (8) is connected to the vertical insert (2) as a whole, and the upper end of the vertical elastic lever (8) is a free end that can be opened to the left. The trapezoidal groove (6) has a horizontal elastic lever (9) on its right side. The right end of the horizontal elastic lever (9) is connected to the horizontal insert (1) as a whole, and the left end of the horizontal elastic lever (9) is a free end that can be opened upward.
2. The easy-to-install corner bracket with a frustum-shaped end according to claim 1, characterized in that: The right quadrangular frustum (4) and the right side of the transverse insert (1) are provided with an external through groove (10) along the front-back direction. The transverse insert (1) is provided with a central through hole (11) along the front-back direction. The transverse insert (1) is provided with a right through hole (12) along the front-back direction. The lower quadrangular frustum (5) and the lower part of the vertical insert (2) are provided with a lower through groove (13) along the front-back direction, the middle part of the vertical insert (2) is provided with a central through hole (14) along the front-back direction, and the upper part of the vertical insert (2) is provided with an upper through hole (15) along the front-back direction.
3. The easy-to-install corner bracket with a frustum-shaped end as described in claim 2, characterized in that: The horizontal insert (1) has a recessed groove (16) at the middle or right side of its top end, and the vertical insert (2) has a left recessed groove (17) at the middle or upper part of its left side.
4. The easy-to-install corner bracket with a frustum-shaped end as described in claim 3, characterized in that: The horizontal insert (1), vertical insert (2), horizontal elastic lever (9) and vertical elastic lever (8) are made of aluminum alloy; the angle β between the bottom surface (7) of the trapezoidal groove (6) and the horizontal plane is 40°-50°.
5. The easy-to-install corner bracket with a frustum-shaped end according to claim 4, characterized in that: The angle β between the bottom surface (7) of the trapezoidal groove (6) and the horizontal plane is 45°; the width dimension of the transverse elastic lever (9) along the front-back direction is equal to or less than the width dimension of the transverse insert (1) along the front-back direction, and the width dimension of the vertical elastic lever (8) along the front-back direction is equal to or less than the width dimension of the vertical insert (2) along the front-back direction.
6. The easy-to-install corner bracket with a frustum-shaped end as described in any one of claims 1 to 5, characterized in that: The left side of the upper end of the vertical elastic lever (8) is located at the left end of the left side of the horizontal insert (1), and the upper surface of the left end of the horizontal elastic lever (9) is located above the upper end of the vertical insert (2).
7. The easy-to-install corner bracket with a frustum-shaped end as described in claim 6, characterized in that: The horizontal insert (1) has a right groove (18) located to the right of the horizontal elastic lever (9). The cross-section of the right groove (18) along the left and right vertical direction is rectangular, trapezoidal or semi-circular. The right groove (18) passes through the horizontal insert (1) along the front and back direction. The vertical insert (2) has an upper groove (19) located below the vertical elastic lever (8). The cross-section of the upper groove (19) along the left and right vertical direction is rectangular, trapezoidal or semi-circular. The upper groove (19) passes through the vertical insert (2) along the front and back direction.