Flange structure, compressor and refrigeration equipment

CN224859712UActive Publication Date: 2026-10-16ZHUHAI LANDA COMPRESSOR +1
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Patent Information

Application Number
CN202522151900.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2026-10-16
Estimated Expiration
2035-10-11

AI Technical Summary

Technical Problem

[0004]本申请提供了一种法兰结构、压缩机及制冷设备,以解决现有消音器与法兰分体式结构会增加流道阻力,降低运行效率并增加能耗,气流在多个腔室中流动时易产生湍流,产生噪音,影响用户使用体验的问题

Benefits of technology

本申请的法兰结构通过一体化设计实现了法兰本体与消音件的紧密结合,形成一个具有消音功能的集成单元。具体的,法兰本体采用高强度材料制成,确保其能够承受压缩机运行过程中的各种力的作用。连接孔精确加工在法兰本体上,与压缩腔相连通,为高压制冷剂提供释放通道。消音件与法兰本体通过精密加工工艺一体成型,并围合形成消音腔,以实现对噪音的有效削弱。排气孔开设在消音件上,与消音腔相连,确保经过消音处理后的制冷剂能够顺利排出。排气阀通过螺纹或卡扣方式与消音件连接,并在正常运行时遮挡连接孔,防止制冷剂泄漏。当压缩腔内的气压增高到设定值时,排气阀自动开启,高压制冷剂通过连接孔进入消音腔,在消音腔内经过多个腔室的降噪处理后,通过排气孔排出。通过一体化设计,减少了零件数量和装配工时,降低了生产成本,同时提高了装配精度和可靠性。消音腔的设计有效降低了高压制冷剂排出时产生的噪音,提升了用户的使用体验,使压缩机更加安静。一体化结构增强了密封性能,减少了泄漏风险,提高了压缩机的可靠性和使用寿命。这种设计使得压缩机可以设计得更加紧凑,节省了空间,特别适用于小型制冷设备,如家用空调和小型商用空调。

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Abstract

The application relates to the field of compressor noise reduction technology, in particular to a flange structure, a compressor and a refrigeration equipment. The flange structure comprises a flange body, a silencer and an exhaust valve. The flange body is provided with a connecting hole for communicating with a compression chamber. The silencer and the flange body are in an integrated forming structure, and the silencer and the flange body enclose a silencing cavity. The silencer is provided with an exhaust hole, the silencing cavity is connected with the connecting hole and the exhaust hole, and the exhaust valve is connected with the silencer and shields the connecting hole. When the air pressure in the compression chamber increases, the exhaust valve can be opened to make the high-pressure refrigerant flow through the silencing cavity and then be discharged. The technical scheme provided by the application can solve the problems that the split structure of the existing silencer and the flange increases flow channel resistance, reduces operation efficiency, increases energy consumption, air flow is prone to turbulence when flowing in multiple chambers, noise is generated, and user experience is affected.
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Description

Technical Field

[0001] This application relates to the field of compressor noise reduction technology, and in particular to a flange structure, compressor and refrigeration equipment. Background Technology

[0002] Rotary compressors are widely used in refrigeration equipment due to their compact structure and stable operation, making them particularly suitable for household air conditioners, small commercial air conditioners, and some small refrigeration systems. They achieve gas intake, compression, and discharge through the rotation of two or more meshing rotors within a cylinder. This continuous motion of the compressor results in low vibration and high efficiency during operation, and its simple design leads to relatively low maintenance costs. Furthermore, rotary compressors maintain high energy efficiency over a wide operating range, making them highly favored in modern refrigeration equipment where energy conservation and environmental protection are paramount.

[0003] In traditional rotary compressors, the silencer and flange are separate structures. This structure increases flow resistance, reduces operating efficiency and increases energy consumption. When the airflow flows in multiple chambers, it is easy to generate turbulence, which generates noise and affects the user experience. Utility Model Content

[0004] This application provides a flange structure, compressor, and refrigeration equipment to solve the problems that the existing separate structure of silencer and flange increases flow resistance, reduces operating efficiency and increases energy consumption, and easily generates turbulence and noise when airflow flows in multiple chambers, affecting the user experience.

[0005] In a first aspect, this application provides a flange structure for use in a compressor, wherein the compressor has a compression chamber, comprising: The flange body has a connecting hole for communicating with the compression chamber. The silencer is integrally formed with the flange body, and the silencer and the flange body together form a silencer cavity; the silencer has an exhaust port, and the silencer cavity connects the connecting hole and the exhaust port. An exhaust valve, which is connected to the muffler and blocks the connection hole; When the air pressure in the compression chamber increases, the exhaust valve can open to allow the high-pressure refrigerant to flow through the silencer chamber and be discharged.

[0006] Optionally, the flange body has an expansion chamber located at one end of the connection hole near the silencing cavity, and the expansion chamber communicates with the connection hole.

[0007] Optionally, the expansion chamber includes a first guide cavity and a second guide cavity, both of which are arranged along the circumferential direction of the flange body and in opposite directions.

[0008] Optionally, the silencing component includes two high-frequency noise reduction chambers, both of which are arranged along the circumferential direction of the flange body, and the first guide cavity and the second guide cavity are respectively connected to one of the high-frequency noise reduction chambers.

[0009] Optionally, each of the two high-frequency noise reduction chambers is provided with at least one buffer cavity, the cross-sectional area of ​​which is larger than that of the high-frequency noise reduction chamber.

[0010] Optionally, the two high-frequency noise reduction chambers extend in opposite directions, and both high-frequency noise reduction chambers are connected to the exhaust port.

[0011] Optionally, the inner wall of the silencing cavity is provided with a noise-absorbing layer.

[0012] Optionally, the flange body has mounting holes on its outer periphery, the mounting holes penetrating the opposite side walls of the flange body.

[0013] Secondly, this application provides a compressor, including a compression chamber and a flange structure as proposed in the first aspect of this application, wherein the connection hole connects the compression chamber and the silencer chamber.

[0014] Thirdly, this application provides a refrigeration device, including the compressor proposed in the second aspect of this application.

[0015] The technical solutions provided in this application have the following advantages compared with the prior art: The flange structure of this application achieves a tight integration of the flange body and the silencer component through an integrated design, forming an integrated unit with noise reduction function. Specifically, the flange body is made of high-strength material to ensure it can withstand various forces during compressor operation. The connection hole is precisely machined on the flange body, communicating with the compression chamber and providing a release channel for the high-pressure refrigerant. The silencer component and flange body are integrally formed through precision machining, enclosing a silencer chamber to effectively reduce noise. The exhaust port is located on the silencer component and connects to the silencer chamber, ensuring the smooth discharge of the refrigerant after noise reduction treatment. The exhaust valve is connected to the silencer component via threads or snap-fit, and blocks the connection hole during normal operation to prevent refrigerant leakage. When the gas pressure in the compression chamber increases to a set value, the exhaust valve automatically opens, and the high-pressure refrigerant enters the silencer chamber through the connection hole. After undergoing noise reduction treatment in multiple chambers within the silencer chamber, it is discharged through the exhaust port. This integrated design reduces the number of parts and assembly time, lowers production costs, and simultaneously improves assembly accuracy and reliability. The silencing chamber design effectively reduces noise generated during high-pressure refrigerant discharge, improving the user experience and making the compressor quieter. The integrated structure enhances sealing performance, reduces the risk of leakage, and improves the compressor's reliability and lifespan. This design allows for a more compact compressor design, saving space and making it particularly suitable for small refrigeration equipment such as residential and small commercial air conditioners. Attached Figure Description

[0016] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] One or more embodiments are illustrated by way of example with reference numerals in the accompanying drawings. These illustrations do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the drawings are not to be limited by scale.

[0019] Figure 1 A schematic diagram of the flange structure provided in the embodiments of this application. Figure 1 ; Figure 2 A cross-sectional view of the flange structure provided in the embodiments of this application; Figure 3An exploded view of the flange structure provided in the embodiments of this application; Figure 4 for Figure 3 Enlarged view at point A; Figure 5 This is a schematic diagram of the compressor structure provided in an embodiment of this application; Figure 6 for Figure 5 Enlarged view at point B; Figure 7 A schematic diagram of the flange structure provided in the embodiments of this application. Figure 2 .

[0020] Explanation of reference numerals in the attached figures: 1. Flange body; 1a. Connection hole; 1b. Silencing cavity; 1c. Expansion chamber; 1d. Mounting hole; 11a. First guide cavity; 11b. Second guide cavity; 2. Silencing components; 2a. Exhaust vent; 2b. High-frequency noise reduction chamber; 2c. Buffer chamber; 3. Exhaust valve; 4a. Compression chamber. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0022] The following disclosure provides numerous different embodiments or examples for implementing various structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples. Such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed.

[0023] For ease of description, spatial relative terms may be used in the text to describe the relative position or movement of one element or feature relative to another element or feature, as shown in the figure. These relative terms include, for example, "inside," "outside," "middle," "outer," "below," "below," "above," "front," "back," etc. Such spatial relative terms are intended to include different orientations of the device in use or operation, other than those depicted in the figure. For example, if the device in the figure undergoes a positional flip, orientation change, or change of motion, these directional indications will change accordingly. For instance, an element described as "below other elements or features" or "below other elements or features" will subsequently be oriented "above other elements or features" or "above other elements or features." Therefore, the example term "below" can include both upper and lower orientations. The device may be otherwise oriented (rotated 90 degrees or in other directions), and the spatial relative descriptors used in the text will be interpreted accordingly.

[0024] To address the issues that existing separate silencer and flange structures increase flow resistance, reduce operating efficiency, and increase energy consumption, as well as the turbulence and noise generated when airflow flows through multiple chambers, thus affecting the user experience, this application provides a flange structure that integrates the compressor's silencer with the flange. Specifically, the silencer component 2 in this application is integrally formed with the flange body 1, and a silencer cavity 1b is enclosed within it. This allows the high-pressure gas generated by the compressor to be discharged through the silencer cavity 1b, thus avoiding the problem of turbulence and noise generated when airflow flows through multiple chambers.

[0025] Figures 1 to 7 A flange structure provided in this application embodiment is applied to a compressor. The flange structure includes a flange body 1, a silencer 2, and an exhaust valve 3. The flange body 1 has a connection hole 1a for connecting to a compression chamber 4a. The silencer 2 is integrally formed with the flange body 1, and the silencer 2 and the flange body 1 enclose a silencer chamber 1b. The silencer 2 has an exhaust hole 2a, and the silencer chamber 1b connects the connection hole 1a and the exhaust hole 2a. The exhaust valve 3 is connected to the silencer 2 and blocks the connection hole 1a. When the gas pressure in the compression chamber 4a increases, the exhaust valve 3 can open to allow high-pressure refrigerant to flow through the silencer chamber 1b and be discharged.

[0026] In this embodiment, the flange structure of this application achieves a tight integration of the flange body 1 and the silencer 2 through an integrated design, forming an integrated unit with a noise reduction function. Specifically, the flange body 1 is made of high-strength material to ensure that it can withstand various forces during the operation of the compressor. The connecting hole 1a is precisely machined on the flange body 1 and communicates with the compression chamber 4a, providing a channel for the high-pressure refrigerant. The silencer 2 and the flange body 1 are integrally formed through precision machining, enclosing a silencer chamber 1b. The chamber 1b is designed with multiple silencer chambers of different shapes and sizes, which are interconnected through specific channels to effectively reduce noise in different frequency bands.

[0027] It should be noted that combining the flange body 1 and the muffler 2 into a quasi-integrated structure achieves a high-strength connection, good sealing performance, and a gradual transition in mechanical properties, thereby improving the overall structural reliability and functionality. The flange body 1 and the muffler 2 can be joined using laser welding technology, which utilizes a high-energy-density laser beam to locally heat the materials, achieving a fusion connection between the two parts. This method offers high welding precision, a small heat-affected zone, reduces subsequent processing steps, and improves production efficiency. Alternatively, an embedded mounting groove design and a high-temperature expansion process can be employed. An embedded mounting groove is designed on the flange body 1 to accommodate the muffler 2. The muffler 2 is heated at a specific temperature, causing thermal expansion, and then placed into the mounting groove of the flange body 1. After cooling, due to material contraction, the muffler 2 and the flange body 1 form a tight fit, achieving a gapless connection, enhancing structural stability, improving sealing and vibration resistance, and avoiding the failure risks associated with traditional adhesive or screw connections. Alternatively, 3D printing (additive manufacturing) technology can be used to create a functionally graded material transition region between the flange body 1 and the muffler 2. The material composition gradually changes from the flange side to the two sides of the sound-absorbing component, achieving a gradual change in performance from rigid to flexible and from thermal conductivity to sound absorption.

[0028] Exhaust port 2a is located on the muffler 2 and connected to the muffler chamber 1b, ensuring that the refrigerant, after noise reduction treatment, can be discharged smoothly. Exhaust valve 3 is connected to the muffler 2 by means of threads or snaps, and blocks the connection port 1a during normal operation to prevent refrigerant leakage. When the gas pressure in the compression chamber 4a increases, exhaust valve 3 automatically opens, and high-pressure refrigerant enters the muffler chamber 1b through the connection port 1a. After undergoing noise reduction treatment in multiple chambers within the muffler chamber 1b, it is discharged through exhaust port 2a.

[0029] The integrated design of the flange body 1 and the silencer 2 reduces the number of parts and assembly time, lowering production costs while improving assembly accuracy and reliability. The silencer chamber 1b effectively reduces noise generated during high-pressure refrigerant discharge, enhancing the user experience and making the compressor quieter. The integrated structure enhances sealing performance, reduces leakage risk, and improves compressor reliability and lifespan. Optimized flow channel design reduces flow resistance, improving compressor operating efficiency and lowering energy consumption. This design allows for a more compact compressor design, saving space and making it particularly suitable for small refrigeration equipment such as residential and small commercial air conditioners. Overall, this application not only improves compressor performance but also addresses energy-saving and environmental requirements, demonstrating broad application prospects.

[0030] Please see Figures 1 to 3 In order to reduce the low-frequency noise generated by the refrigerant discharged from the compression chamber 4a into the silencing chamber 1b, the flange body 1 is provided with an expansion chamber 1c. The expansion chamber 1c is located at the end of the connection hole 1a near the silencing chamber 1b and is connected to the connection hole 1a.

[0031] In one embodiment, the shape of the expansion chamber 1c can be designed as an arc, cylinder, cuboid, or other suitable geometry to adapt to different compressor structures and noise reduction requirements. In the compressor of this application, the shape of the expansion chamber 1c is not overly limited, but in the axial direction of the connecting hole 1a, the cross-sectional area of ​​the expansion chamber is larger than that of the connecting hole 1a to better reduce low-frequency noise. The inner wall of the expansion chamber 1c can be smoothed to reduce airflow turbulence and further reduce noise. Appropriate transition areas can be provided at the inlet and outlet of the expansion chamber 1c to ensure smooth airflow into and out of the expansion chamber 1c. This design allows the high-pressure refrigerant to pass through the expansion chamber 1c before entering the silencing chamber 1b. Due to the larger volume of the expansion chamber 1c, the airflow velocity decreases due to the sudden expansion of the space, thereby effectively consuming low-frequency noise energy.

[0032] This flange structure with an expansion chamber 1c exhibits significant noise reduction, particularly in suppressing low-frequency noise. By placing the expansion chamber 1c at the end of the connection hole 1a near the silencing cavity 1b, the airflow velocity of the high-pressure refrigerant decreases due to the sudden expansion of the space before entering the silencing cavity 1b, thus dissipating some of the low-frequency noise energy and significantly reducing low-frequency noise. For example, in household air conditioner compressors, using this flange structure with an expansion chamber 1c can reduce low-frequency noise by approximately 5 to 10 decibels. Furthermore, the smooth inner wall of the expansion chamber 1c further reduces airflow turbulence, enhancing the noise reduction effect. This design not only improves the compressor's operating efficiency but also enhances the user experience, making the compressor operate more quietly. Simultaneously, due to the simple structure of the expansion chamber 1c, its processing cost is low, and it does not significantly increase the compressor's manufacturing cost. Overall, this flange structure with an expansion chamber 1c performs excellently in reducing low-frequency noise and has broad application prospects, particularly suitable for refrigeration equipment with high noise control requirements.

[0033] Please see Figure 3 and Figure 4 Since the high-pressure refrigerant gas flow rate in the compression chamber 4a is large, it is impossible for a single expansion chamber to completely receive the high-pressure refrigerant in a short time. Therefore, it is necessary to divert the high-pressure refrigerant. The expansion chamber 1c includes a first guide chamber 11a and a second guide chamber 11b. Both the first guide chamber 11a and the second guide chamber 11b are arranged along the circumference of the flange body 1 and in opposite directions.

[0034] In this embodiment, the first guide cavity 11a and the second guide cavity 11b can be designed as an arc or a fan shape to adapt to different compressor structures and noise reduction requirements. The arc shape of the first guide cavity 11a and the second guide cavity 11b allows the high-pressure refrigerant to be diverted into the two guide cavities before entering the silencer cavity 1b, effectively reducing the receiving pressure of the single expansion chamber 1c and ensuring smooth airflow into the silencer cavity 1b. Furthermore, the inner walls of the guide cavities can be smoothed to reduce airflow turbulence and further reduce noise. Appropriate transition areas can be provided at the inlet and outlet of the guide cavities to ensure smooth airflow into and out of the guide cavities.

[0035] This flange structure with two guide cavities significantly improves the diversion effect of high-pressure refrigerant, effectively reducing the receiving pressure of a single expansion chamber 1c. By diverting the high-pressure refrigerant into two guide cavities with opposite directions, the airflow velocity is reduced, and some low-frequency noise energy is consumed, thus significantly reducing low-frequency noise. The smooth inner wall of the guide cavities further reduces airflow turbulence, improving the noise reduction effect. This design not only improves the compressor's operating efficiency but also enhances the user experience, making the compressor operate more quietly. At the same time, due to the simple structure of the guide cavities and low processing costs, it does not significantly increase the manufacturing cost of the compressor. This flange structure with two guide cavities performs excellently in reducing low-frequency noise and has broad application prospects, especially suitable for refrigeration equipment with high noise control requirements.

[0036] Please see Figures 1 to 4 In order to reduce the high-frequency noise generated by the refrigerant discharged from the compression chamber 4a into the silencing chamber 1b, the silencing component 2 includes two high-frequency noise reduction chambers 2b. Both high-frequency noise reduction chambers 2b are arranged along the circumferential direction of the flange body 1. The first guide chamber 11a and the second guide chamber 11b are respectively connected to a high-frequency noise reduction chamber 2b.

[0037] In one embodiment of this application, the high-frequency noise reduction chamber 2b can be designed as a wave-shaped channel with continuously changing volume to increase airflow resistance and dissipate high-frequency noise energy. This design allows the high-pressure refrigerant to further enter the high-frequency noise reduction chamber 2b after passing through the first guide chamber 11a and the second guide chamber 11b. The resistance of the wave-shaped channel effectively dissipates high-frequency noise energy. This flange structure with two high-frequency noise reduction chambers 2b significantly improves the noise reduction effect on high-frequency noise. By designing the high-frequency noise reduction chamber 2b as a wave-shaped channel structure with continuously changing volume, airflow resistance is increased, effectively dissipating high-frequency noise energy. This design not only improves the compressor's operating efficiency but also enhances the user experience, making the compressor operate more quietly. Because the high-frequency noise reduction chamber 2b has a simple structure and low processing cost, it does not significantly increase the manufacturing cost of the compressor.

[0038] Please see Figures 1 to 4 In order to further improve the high-frequency noise reduction effect of the high-frequency noise reduction chamber 2b, each of the two high-frequency noise reduction chambers 2b is provided with at least one buffer cavity 2c, and the cross-sectional area of ​​the buffer cavity 2c is larger than the cross-sectional area of ​​the high-frequency noise reduction chamber 2b.

[0039] In this embodiment, to further enhance the noise reduction effect of the high-frequency noise reduction chamber 2b, at least one buffer cavity 2c is designed in each of the two high-frequency noise reduction chambers 2b. The cross-sectional area of ​​these buffer cavities 2c is larger than that of the high-frequency noise reduction chamber 2b to provide more space for buffering and dispersing airflow, thereby more effectively reducing high-frequency noise. The buffer cavity 2c can be designed as circular, fan-shaped, or other suitable shapes, as long as the cross-sectional area of ​​the buffer cavity 2c is larger than the cross-sectional area of ​​other locations in the high-frequency noise reduction chamber 2b. The buffer cavities 2c are connected to the high-frequency noise reduction chamber 2b through airflow channels, which ensure that airflow can smoothly enter the buffer cavity 2c.

[0040] This high-frequency noise reduction chamber 2b design with a buffer cavity 2c significantly enhances the noise reduction effect on high-frequency noise. By incorporating a buffer cavity 2c with a larger cross-sectional area within the high-frequency noise reduction chamber 2b, the airflow velocity decreases upon entering the buffer cavity 2c, dissipating some of the high-frequency noise energy and further reducing high-frequency noise. This design not only improves the compressor's operating efficiency but also enhances the user experience, making the compressor operate more quietly. Due to the simple structure and low processing cost of the buffer cavity 2c, it does not significantly increase the compressor's manufacturing cost. This high-frequency noise reduction chamber 2b with a buffer cavity 2c performs excellently in reducing high-frequency noise and has broad application prospects, particularly suitable for refrigeration equipment with high noise control requirements.

[0041] Please see Figure 1 In order to slow down the speed at which the high-pressure and high-speed refrigerant flows out of the silencer chamber 1b, this application has made a specific setting on the extension direction of the two high-frequency noise reduction chambers 2b. Specifically, the two high-frequency noise reduction chambers 2b extend in opposite directions, and both high-frequency noise reduction chambers 2b are connected to the exhaust port 2a.

[0042] In one embodiment of this application, the two high-frequency noise-canceling chambers 2b extend in opposite directions and are both connected to the exhaust port 2a. The high-frequency noise-canceling chambers 2b can be designed to extend along the circumference of the flange body 1 in opposite directions. In a household air conditioner compressor, the first high-frequency noise-canceling chamber 2b can extend clockwise, while the second high-frequency noise-canceling chamber 2b extends counterclockwise. Each high-frequency noise-canceling chamber 2b has the same length and width. After the high-pressure refrigerant flows out of the compression chamber 4a, it directly enters the first guide chamber 11a and the second guide chamber 11b through the connecting hole 1a to attenuate low-frequency noise. The refrigerant, after noise reduction, is guided by the first guide chamber 11a and the second guide chamber 11b to enter a high-frequency noise-canceling chamber 2b to reduce high-frequency noise. During this process, the refrigerant is buffered by the buffer chamber 2c, and then further decelerates after partially offsetting its kinetic energy at the connection point between the two high-frequency noise-canceling chambers 2b near the exhaust port, finally exiting the exhaust port. This opposing extension direction causes the refrigerant airflow directions to partially cancel each other out as it passes through the two high-frequency noise-canceling chambers 2b, thus slowing down the airflow speed. After being connected, the two high-frequency noise-canceling chambers 2b are directly connected to the exhaust port 2a to further control the airflow speed. This design not only slows down the refrigerant's outflow speed but also increases the noise reduction effect by extending the airflow path.

[0043] This specifically designed high-frequency noise-canceling chamber 2b significantly slows down the velocity of the high-pressure, high-speed refrigerant flowing out of the noise-canceling chamber 1b, thereby further reducing noise. By aligning the two high-frequency noise-canceling chambers 2b in opposite directions, the kinetic energy of the airflow partially cancels each other out as it passes through these chambers, effectively slowing down the airflow velocity. For example, in a household air conditioner compressor, using this design can reduce the refrigerant outflow velocity by approximately 30% and the noise level by approximately 10 decibels. This design not only improves the compressor's operating efficiency but also enhances the user experience, making the compressor run more quietly. This structure is simple, has low processing costs, and does not significantly increase the compressor's manufacturing cost.

[0044] Please see Figures 1 to 2 Since the noise reduction capability generated by the structural improvement of the silencing cavity 1b itself is limited, in order to further increase the noise reduction capability of the silencing cavity 1b, a noise-absorbing layer is provided on the inner wall of the silencing cavity 1b.

[0045] In this embodiment, the noise-absorbing layer is made of a material with high sound absorption performance, such as porous metal, foam plastic, glass fiber, or sound-absorbing sponge. The noise-absorbing layer can be fixed to the inner wall of the anechoic chamber 1b by means of bonding, spraying, or embedding. The surface of the noise-absorbing layer can be designed with an uneven structure to increase the contact area of ​​the airflow and further improve the sound absorption effect. Furthermore, the material of the noise-absorbing layer can be selected and adjusted according to different compressor models and noise reduction requirements to achieve the best noise reduction effect. This design of setting a noise-absorbing layer on the inner wall of the anechoic chamber 1b significantly enhances the noise reduction capability of the anechoic chamber 1b. By using materials with high sound absorption performance, such as sound-absorbing sponge or glass fiber, the noise-absorbing layer can effectively absorb and dissipate noise energy in the airflow, further reducing the noise level. The uneven surface of the noise-absorbing layer increases the contact area of ​​the airflow, further improving the sound absorption effect.

[0046] This design not only improves compressor operating efficiency but also enhances the user experience, making the compressor run quieter. The material of the noise-absorbing layer can be selected and adjusted according to different compressor models and noise reduction requirements, offering high flexibility and adaptability. Overall, this design performs excellently in noise reduction and has broad application prospects, particularly suitable for refrigeration equipment with high noise control requirements.

[0047] Please see Figure 1 and Figure 7 To facilitate the installation of the flange structure into the compressor, mounting holes 1d are provided on the outer periphery of the flange body 1, and the mounting holes 1d penetrate the opposite side walls of the flange body 1.

[0048] In one embodiment, these mounting holes 1d penetrate the opposite side walls of the flange body 1, allowing the flange to be fixed to the corresponding position on the compressor by bolts, screws, or other fasteners. The number and position of the mounting holes 1d can be adjusted according to the specific design of the compressor. The shape of the mounting holes 1d is generally circular, and the edges of the mounting holes 1d can be chamfered or rounded to reduce stress concentration and improve the mechanical strength and service life of the flange. Because the flange body 1 is structurally integrated with the silencer 2, the mounting holes 1d are optimized to address the design limitations of the mounting holes 1d and the size and shape of the silencer cavity 1b, such as... Figure 7As shown, for the flange structure, the silencer 2 is directly enlarged and integrated with the flange as a whole. This design not only simplifies the installation process of the flange structure but also ensures the stability and reliability of the flange within the compressor. The design of opening mounting holes 1d on the outer periphery of the flange body 1 significantly improves the ease of installation and stability of the flange structure. By evenly distributing the mounting holes 1d on the outer periphery of the flange body 1, the flange can be firmly fixed inside the compressor using standard bolts or screws, ensuring its stability during operation. The edges of the mounting holes 1d are chamfered or rounded, reducing stress concentration and improving the mechanical strength and service life of the flange. This design not only simplifies the installation process but also reduces installation costs and improves production efficiency.

[0049] Secondly, please refer to Figure 5 and Figure 6 This application provides a compressor, including a compression chamber 4a and a flange structure proposed in the first aspect of this application, with a connection hole 1a connecting the compression chamber 4a and the silencer chamber 1b.

[0050] This application provides a compressor comprising a compression chamber 4a and a flange structure as described in the first aspect of this application. This flange structure communicates with the compression chamber 4a via a connection hole 1a, allowing the high-pressure refrigerant in the compression chamber 4a to smoothly enter the silencer chamber 1b. Specifically, the compression chamber 4a and the flange structure are precision-machined to ensure accurate alignment between the connection hole 1a and the compression chamber 4a. The inner wall of the connection hole 1a can be smoothed to reduce airflow turbulence and resistance. The mounting hole 1d of the flange structure is used to securely fix the flange inside the compressor, ensuring the stability of the flange structure during operation. This design not only ensures the smooth entry of high-pressure refrigerant into the silencer chamber 1b but also effectively reduces the operating noise of the compressor through the silencing function of the flange structure.

[0051] This compressor design, through the integration of the flange structure proposed in this application, significantly improves the compressor's noise reduction performance and operational stability, as detailed in the table below. The compression chamber 4a is connected to the silencing chamber 1b via connection hole 1a. The high-pressure refrigerant undergoes silencing treatment by the flange structure before entering the silencing chamber 1b, effectively reducing noise levels. The mounting hole 1d of the flange structure ensures a secure installation of the flange within the compressor, enhancing operational stability.

[0052] Thirdly, this application provides a refrigeration device, including the compressor proposed in the second aspect of this application.

[0053] In this application, the refrigeration equipment can be a household air conditioner, a small commercial air conditioner, or a refrigerator, etc. The compressor's flange structure is connected to the compression chamber 4a through the connection hole 1a, ensuring that the high-pressure refrigerant smoothly enters the silencing chamber 1b for noise reduction. This design of the refrigeration equipment, through the integrated and optimized compressor, significantly improves the overall operating efficiency and noise reduction performance. By using the compressor proposed in this application, the refrigeration equipment operates more quietly, with the noise level reduced by approximately 6 decibels, significantly improving the user experience. For example, in a household air conditioner, with this design, users can hardly hear the compressor running indoors, thus enjoying a more comfortable environment.

[0054] It should be understood that the terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms “a,” “an,” and “described” as used herein may also include the plural forms. The terms “comprising,” “including,” “containing,” and “having” are inclusive and therefore indicate the presence of the stated features, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not construed as requiring them to be performed in a particular order described or illustrated unless the order of performance is explicitly indicated. It should also be understood that additional or alternative steps may be used.

[0055] Although terms such as first, second, third, etc., may be used in this document to describe multiple elements, components, regions, layers, and / or segments, these elements, components, regions, layers, and / or segments should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or segment from another. Unless the context clearly indicates otherwise, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence. Therefore, the first element, component, region, layer, or segment discussed below may be referred to as the second element, component, region, layer, or segment without departing from the teachings of the exemplary embodiments.

[0056] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A flange structure applied to a compressor, wherein the compressor has a compression chamber (4a), characterized in that, include: The flange body (1) has a connecting hole (1a) for connecting the compression chamber (4a). A silencing component (2) is integrally formed with the flange body (1), and the silencing component (2) and the flange body (1) enclose a silencing cavity (1b); the silencing component (2) has an exhaust port (2a), and the silencing cavity (1b) connects the connecting hole (1a) and the exhaust port (2a). An exhaust valve (3) is connected to the silencer (2) and blocks the connection hole (1a); When the gas pressure in the compression chamber (4a) increases, the exhaust valve (3) can be opened so that the high-pressure refrigerant flows through the silencer chamber (1b) and is discharged.

2. The flange structure according to claim 1, characterized in that, The flange body (1) has an expansion chamber (1c) located at one end of the connection hole (1a) near the silencing cavity (1b), and the expansion chamber (1c) communicates with the connection hole (1a).

3. The flange structure according to claim 2, characterized in that, The expansion chamber (1c) includes a first guide cavity (11a) and a second guide cavity (11b), both of which are arranged along the circumferential direction of the flange body (1) and in opposite directions.

4. The flange structure according to claim 3, characterized in that, The silencing component (2) includes two high-frequency noise reduction chambers (2b), both of which are arranged along the circumferential direction of the flange body (1). The first guide cavity (11a) and the second guide cavity (11b) are respectively connected to one of the high-frequency noise reduction chambers (2b).

5. The flange structure according to claim 4, characterized in that, Both of the high-frequency noise reduction chambers (2b) are provided with at least one buffer cavity (2c), and the cross-sectional area of ​​the buffer cavity (2c) is larger than the cross-sectional area of ​​the high-frequency noise reduction chamber (2b).

6. The flange structure according to claim 4, characterized in that, The two high-frequency noise reduction chambers (2b) extend in opposite directions, and both high-frequency noise reduction chambers (2b) are connected to the exhaust port (2a).

7. The flange structure according to any one of claims 1-6, characterized in that, The inner wall of the silencing cavity (1b) is provided with a noise-absorbing layer.

8. The flange structure according to any one of claims 1-6, characterized in that, The flange body (1) has mounting holes (1d) on its outer periphery, and the mounting holes (1d) penetrate the opposite side walls of the flange body (1).

9. A compressor, characterized in that, It includes a compression chamber (4a) and a flange structure as described in any one of claims 1-6, wherein the connecting hole (1a) connects the compression chamber (4a) and the silencing chamber (1b).

10. A refrigeration device, characterized in that, Includes the compressor as described in claim 9.