A small vertical dewaterer
Patent Information
- Application Number
- CN202522377159.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0003]针对现有技术的不足,本实用新型提供一种小型立式脱水机,通过减震结构将电机安装在壳体内,配合减震支撑架可确保整机运行平稳,噪音低,可避免因载重不平衡导致的振动问题
本实用新型结构利用电机驱动转笼高速转动,通过高速旋转产生的离心力实现物料脱水,电机安装在悬浮架上,悬浮架与支撑架之间通过减震结构连接,利用减震弹簧和伸缩油缸相互配合可有效吸收电机运行时震动,并降低震动产生的噪音,确保运行平稳,避免因载重不平衡导致的振动问题;转笼、外壳均采用不锈钢材质,耐腐性强,维护便捷;另外本实用新型的设备体积小型化,适合处理小批量物料,能耗低、易清理、噪音低。
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Figure CN224860794U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dehydrator technology, specifically to a small vertical dehydrator. Background Technology
[0002] Currently available dewatering machines suffer from low efficiency and significant vibration. During operation, these machines are prone to displacement and unstable transmission, causing considerable inconvenience to customers. Furthermore, existing commercially available vertical dewatering machines are bulky, ineffective for processing small batches of materials, and consume a lot of energy, failing to meet customer needs. Therefore, a new type of vertical dewatering machine needs to be designed to solve these problems. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a small vertical dehydrator. By installing the motor inside the housing through a shock-absorbing structure, and in conjunction with a shock-absorbing support frame, the machine can ensure stable operation and low noise, and avoid vibration problems caused by unbalanced load.
[0004] This utility model is achieved through the following technical solution: A small vertical dehydrator is provided, comprising a vertically arranged shell. The inner cavity of the shell is divided into an upper dehydration chamber and a lower mounting chamber by a partition. A rotating cage is rotatably connected to the dehydration chamber above the partition. The upper part of the rotating cage is open and dehydration holes are evenly distributed on its circumference. A motor with an upward drive axis is mounted in the mounting chamber below the partition via a shock-absorbing support frame. The shock-absorbing support frame includes a support frame and a suspension frame. The support frame includes a support plate and at least two support legs connected to the bottom surface of the support plate. The support plate is fixed to the bottom of the shell. A clearance opening for the motor to pass through is opened in the center of the support plate. Each support leg can be connected and fixed to the ground by a foot fitting bolt. The suspension frame includes a suspension plate. The bottom surface of the suspension plate is connected to the motor, and three L-shaped connecting plates are connected circumferentially around the motor. The drive shaft of the motor passes through the suspension plate and is connected to the center of the bottom surface of the rotating cage. Each connecting plate is connected to the support plate below through a shock-absorbing structure.
[0005] Furthermore, the shock-absorbing structure includes a vertically arranged telescopic cylinder. The bottom of the cylinder body and the end of the piston rod of the telescopic cylinder are respectively connected to connecting blocks. The upper and lower connecting blocks are respectively connected to the connecting plate and the support plate by bolts on opposite sides. The upper and lower connecting blocks are respectively opened with annular grooves on opposite sides, and a shock-absorbing spring sleeved on the outside of the telescopic cylinder is engaged between the two annular grooves.
[0006] Furthermore, the two side walls of the annular groove that contact the shock-absorbing spring are each inlaid with rotatable ball bearings that can abut against the shock-absorbing spring.
[0007] By incorporating rotatable ball bearings that engage with the damping spring, wear between the damping spring and the connecting block can be effectively reduced, thereby extending the overall service life.
[0008] Furthermore, the bottom surface of the rotating cage is fixedly connected to the chassis, and the center of the bottom surface of the chassis is connected to the drive shaft of the motor through a flange coupling.
[0009] The bottom of the rotating cage is supported by a connecting chassis. It is connected to the motor drive shaft by a flange coupling, which enables the power transmission of the motor drive shaft to the rotating cage and ensures the stability of the rotating cage's rotation.
[0010] Furthermore, a rubber pad is installed between the bottom of the rotating cage and the chassis, and the rotating cage is connected to the rubber pad and the chassis by bolts.
[0011] A rubber pad is placed between the bottom of the rotating drum and the chassis to provide cushioning and effectively reduce vibration, thereby achieving the purpose of shock absorption and noise reduction.
[0012] Furthermore, the baffle includes a central cylindrical baffle and a conical guide plate connected to the bottom edge of the cylindrical baffle. The cylindrical baffle is located directly below the chassis, and the bottom edge of the conical guide plate is sealed to the inner wall of the shell.
[0013] The baffle consists of a central cylindrical baffle and a bottom conical guide plate. The center of the cylindrical baffle is used for the flange coupling to pass through, and it can also be used to prevent centrifugally separated water from entering the installation cavity. The conical guide plate has a conical slope that can collect the separated water to the lowest point.
[0014] Furthermore, the side wall of the shell has a drain outlet corresponding to the bottom of the conical guide plate and is inclined to connect to the drain pipe.
[0015] A drain outlet is provided on the side wall of the shell to drain the water collected by the partition and then discharged through the drain pipe.
[0016] Preferably, the rotating drum and the shell are made of stainless steel.
[0017] The stainless steel rotating drum and shell have excellent corrosion resistance, are easy to maintain, and have a long service life.
[0018] The beneficial effects of this utility model are: This invention utilizes a motor to drive a rotating drum at high speed. The centrifugal force generated by the high-speed rotation dehydrates the material. The motor is mounted on a suspension frame, which is connected to the support frame via a shock-absorbing structure. The shock-absorbing springs and telescopic cylinders work together to effectively absorb the vibrations during motor operation and reduce the noise generated by the vibrations, ensuring smooth operation and avoiding vibration problems caused by unbalanced loads. The rotating drum and outer shell are made of stainless steel, which is highly corrosion-resistant and easy to maintain. In addition, the equipment of this invention is miniaturized, suitable for processing small batches of materials, and features low energy consumption, easy cleaning, and low noise. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the installation of the shock-absorbing support frame and the motor in this utility model.
[0021] Figure 3 This is a schematic diagram of the shock-absorbing structure in this utility model.
[0022] As shown in the figure: 1. Shell, 2. Partition, 3. Top cover, 4. Rotary drum, 5. Dehydration hole, 6. Flange coupling, 7. Chassis, 8. Drain pipe, 9. Shock-absorbing support frame, 10. Motor, 11. Rubber pad, 12. Support frame, 13. Suspension plate, 14. Shock-absorbing structure, 15. Shock-absorbing spring, 16. Foot, 17. Support plate, 18. Support leg, 19. Connecting plate, 20. Suspension frame, 21. Connecting block, 22. Annular groove, 23. Telescopic cylinder, 24. Ball bearing. Detailed Implementation
[0023] To clearly illustrate the technical features of this solution, the following detailed implementation method will be used to describe the solution.
[0024] A small vertical dewatering machine includes a vertically arranged, cylindrical housing 1. The inner cavity of the housing 1 is divided into an upper dewatering chamber and a lower mounting chamber by a partition 2. An openable and closable top cover 3 is installed on the top of the housing 1. A rotating cage 4 is rotatably connected above the partition 2 within the dewatering chamber. In this embodiment, the rotating cage 4 and the housing 1 are made of stainless steel, respectively. The partition 2 includes a central cylindrical baffle and a conical guide plate connected to the bottom edge of the cylindrical baffle. The cylindrical baffle is located directly below the chassis, and the bottom edge of the conical guide plate is sealed to the inner wall of the housing 1. A drain outlet is provided on the side wall of the housing 1 corresponding to the bottom of the conical guide plate and is inclinedly connected to a drain pipe 8.
[0025] The upper part of the rotating cage 4 is open and has dewatering holes 5 evenly distributed around its circumference. Below the partition plate 2, a motor 10 driving the upward axis is installed in the mounting cavity via a shock-absorbing support frame 9. The shock-absorbing support frame 9 includes a support frame 12 and a suspension frame 20. The support frame 12 includes a support plate 17 and at least two support legs 18 connected to the bottom surface of the support plate 17. The support plate is fixed to the bottom of the housing, and a clearance opening for the motor 10 to pass through is opened in the center of the support plate. Each support leg 18 can be connected and fixed to the ground by bolts with a foot 16. The suspension frame 20 includes a suspension plate 13, the bottom surface of which is connected to the motor 10 and spaced apart around the motor 10. Three L-shaped connecting plates 19 are connected to the drive shaft of the motor 10, which passes through the suspension plate 13 and connects to the center of the bottom surface of the rotating cage 4. Each connecting plate 19 is connected to the support plate 17 below via a shock-absorbing structure 14. The shock-absorbing structure 14 includes a vertically arranged telescopic cylinder 23. The bottom of the cylinder body and the end of the piston rod of the telescopic cylinder 23 are respectively connected to connecting blocks 21. The upper and lower connecting blocks 21 are bolted to the connecting plate 19 and the support plate 17 respectively, facing away from each other. The upper and lower connecting blocks 21 are respectively provided with annular grooves 22 facing each other. A shock-absorbing spring 15 sleeved on the outside of the telescopic cylinder 23 is engaged between the two annular grooves 22. Rollers 24 that can abut against the shock-absorbing spring 15 and can rotate are embedded on the two side walls of the annular grooves 22 that contact the shock-absorbing spring 15. The two ends of the shock-absorbing spring 15 are respectively set in the annular groove 22 and respectively abut against the ball 24 in the annular groove 22. The ball 24 can rotate when subjected to force, which can reduce the wear between the shock-absorbing spring 15 and the annular groove 22 on the connecting block 21, thereby extending the overall service life.
[0026] The bottom surface of the rotating cage 4 is fixedly connected to the chassis 7, and the center of the bottom surface of the chassis 7 is connected to the drive shaft of the motor 10 through a flange coupling 6. In order to reduce the rotation of the rotating cage 4 and ensure the stability of the rotation of the rotating cage 4, a rubber pad 11 is also provided between the bottom surface of the rotating cage 4 and the chassis 7. The rotating cage 4, the rubber pad 11 and the chassis 7 are connected by bolts. The rubber pad 11 is used to buffer and absorb energy, which can ensure the stability of the operation of the rotating cage 4.
[0027] During operation, the material is evenly placed into the rotating drum 4 and spread out. The top cover 3 is closed, and the motor 10 is started. The motor 10 drives the rotating drum 4 and the material inside to rotate at high speed. Under high-speed rotation, centrifugal dehydration is carried out. The moisture on the surface of the material, such as vegetables, is thrown into the dehydration chamber of the shell 1 through the dehydration holes 5 on the surrounding wall of the rotating drum 4 and discharged from the drain pipe 8 on one side of the shell 1, thus achieving the purpose of vegetable dehydration. After dehydration is completed, the equipment will automatically stop running, and the user only needs to take out the dehydrated food.
[0028] Since the motor 10 is mounted on the support frame 12 through the suspension frame 20 and the shock absorption structure 14, the vibration and sway of the motor 10 can be absorbed and buffered by the shock absorption spring 15 and the telescopic cylinder 23, so as to achieve the purpose of noise reduction and vibration reduction.
[0029] Of course, the above description is not limited to the examples above. Technical features of this utility model not described can be implemented by or using existing technology, and will not be repeated here. The above embodiments and drawings are only used to illustrate the technical solution of this utility model and are not intended to limit this utility model. This utility model has been described in detail with reference to preferred embodiments. Those skilled in the art should understand that any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this utility model do not depart from the spirit of this utility model and should also fall within the protection scope of the claims of this utility model.
Claims
1. A small vertical dewatering machine, comprising a vertically arranged shell, the inner cavity of the shell being divided into an upper dewatering chamber and a lower mounting chamber by a partition, characterized in that: A rotating cage is rotatably connected above the partition and inside the dehydration chamber. The upper part of the rotating cage is open and dehydration holes are evenly distributed around its circumference. Below the partition, a motor with an upward drive axis is installed in the installation chamber via a shock-absorbing support frame. The shock-absorbing support frame includes a support frame and a suspension frame. The support frame includes a support plate and at least two support legs connected to the bottom surface of the support plate. The support plate is fixed to the bottom of the shell, and a clearance opening for the motor to pass through is opened in the center of the support plate. Each support leg can be connected and fixed to the ground by a foot fitting bolt. The suspension frame includes a suspension plate. The bottom surface of the suspension plate is connected to the motor, and three L-shaped connecting plates are connected circumferentially around the motor. The drive shaft of the motor passes through the suspension plate and is connected to the center of the bottom surface of the rotating cage. Each connecting plate is connected to the support plate below through a shock-absorbing structure.
2. The small vertical dehydrator according to claim 1, characterized in that: The shock absorption structure includes a vertically arranged telescopic cylinder. The bottom of the cylinder body and the end of the piston rod are respectively connected to connecting blocks. The upper and lower connecting blocks are connected to the connecting plate and the support plate respectively by bolts on opposite sides. The upper and lower connecting blocks are respectively opened with annular grooves on opposite sides, and a shock absorption spring sleeved on the outside of the telescopic cylinder is engaged between the two annular grooves.
3. The small vertical dehydrator according to claim 2, characterized in that: The two side walls of the annular groove that contact the shock-absorbing spring are inlaid with rotatable ball bearings that can abut against the shock-absorbing spring.
4. The small vertical dehydrator according to claim 1, characterized in that: The bottom surface of the rotating cage is fixedly connected to the chassis, and the center of the bottom surface of the chassis is connected to the drive shaft of the motor through a flange coupling.
5. The small vertical dehydrator according to claim 4, characterized in that: A rubber pad is also installed between the bottom of the rotating cage and the chassis, and the rotating cage is connected to the rubber pad and the chassis by bolts.
6. The small vertical dehydrator according to claim 1, characterized in that: The baffle includes a central cylindrical baffle and a conical guide plate connected to the bottom edge of the cylindrical baffle. The cylindrical baffle is located directly below the chassis, and the bottom edge of the conical guide plate is sealed to the inner wall of the shell.
7. The small vertical dehydrator according to claim 6, characterized in that: The side wall of the shell has a drain outlet at the bottom of the conical guide plate and is inclined to connect to the drain pipe.
8. The small vertical dehydrator according to claim 1, characterized in that: The rotating drum and the shell are made of stainless steel, respectively.