A back-blowing porcelain bottle box for electric tar precipitator

CN224860850UActive Publication Date: 2026-10-16ZHENGZHOU JINGTIAN ENVIRONMENTAL PROTECTION EQUIP
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Patent Information

Application Number
CN202522216231.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-10-16
Estimated Expiration
2035-10-21

AI Technical Summary

Technical Problem

然而,现有的清理方式直接采用鼓风机对瓷瓶吹风,且其结构性能较为单一

Benefits of technology

[0014]由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of back-blowing porcelain bottle boxes for electric tar precipitator, it is related to electric tar precipitator technical field, including electric tar precipitator, the top of electric tar precipitator left and right sides is all fixedly connected with porcelain bottle box and is penetrated.The utility model is blown by the blower fan setting in box, and hot air is formed by the action of heating wire, the hot air is transported to pipeline and spout pipe by the synergistic effect of conveying pipe and cylindrical box, airflow is evenly sprayed on the surface of porcelain bottle, by the mutual cooperation of this series structure, the surface of porcelain bottle is realized all-round blowing treatment.The setting of hot air not only guarantees the drying effect of porcelain bottle, and takes away dust and water vapor on the surface of porcelain bottle, in addition, nitrogen enters pipe is convenient for the introduction of nitrogen of external nitrogen generator, further protect porcelain bottle.This overall structure optimization, the performance of blowing structure is significantly improved, water vapor and dust are effectively cleaned, so as to prolong the service life of porcelain bottle.
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Description

Technical Field

[0001] This utility model relates to the field of electrostatic precipitator technology, specifically to a backflush ceramic bottle box for an electrostatic precipitator. Background Technology

[0002] An electrostatic precipitator (ESP) is a primary cooling device for coke oven gas that uses a high-voltage direct current electric field to separate tar droplets from the gas. The ESP removes tar and dust from the flue gas after it has been washed and cooled in the conditioning tower before sending it to the next process. The washed and cooled flue gas enters the ESP through an inlet pipe, where it is captured by the electric field during its ascent, thus removing tar and dust. Finally, it is sent to the next process through an exhaust pipe connected to the exhaust port at the top of the ESP. ESPs are available in three structural forms: concentric circle, tubular, and honeycomb.

[0003] The existing technology has the following problems: At the top of the current electrostatic precipitator tank, there is a porcelain insulator box powered by an external power grid, containing porcelain insulators. During the operation of the electrostatic precipitator tank, a certain amount of moisture and dust often adheres to the porcelain insulators, requiring cleaning with a blower. However, the existing cleaning method directly uses a blower to blow air onto the porcelain insulators, and its structural performance is relatively simple. When the blower is working, the airflow acts on the porcelain insulators from top to bottom, which can easily lead to uneven airflow, and moisture and dust may still remain on the outer surface of the porcelain insulators, resulting in incomplete cleaning and reducing the cleaning effect.

[0004] Therefore, we need a reverse-flush ceramic bottle box for electrostatic precipitators to solve the above problems. Utility Model Content

[0005] This invention provides a backflush ceramic bottle box for an electrostatic precipitator to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A back-blowing ceramic bottle box for an electrostatic precipitator includes an electrostatic precipitator. A ceramic bottle box is fixedly connected to the left and right sides of the top of the electrostatic precipitator. A collection box is fixedly connected to the front side of the top of the electrostatic precipitator. Two L-shaped discharge pipes are fixedly connected to the left and right sides of the outer surface of the collection box. The outer surfaces of the left and right L-shaped discharge pipes penetrate the interior of the ceramic bottle box and are fixedly connected. An air pump is fixedly connected to the center of the front of the collection box.

[0007] The L-shaped discharge pipes on the left and right extend into the interior of the ceramic bottle box. A receiving hopper is fixedly connected to the outer surface of the L-shaped discharge pipe. Ceramic bottles are installed inside the ceramic bottle box. Box bodies are fixedly connected to the top of the ceramic bottle boxes on both the left and right sides. A heating pipe is installed on the front of the box body. A conveying pipe is fixedly connected to the inner wall of the heating pipe. A connecting component is provided on the outer surface of the ceramic bottle.

[0008] A further improvement of this utility model is that: a terminal block is fixedly connected to the top of the porcelain bottle, the outer surface of the terminal block extends through the outside of the porcelain bottle box, and a mounting bracket is fixedly connected below the outer surface of the connecting component, the outer surface of the mounting bracket being fixedly connected to the inside of the porcelain bottle box.

[0009] A further improvement of the present invention is that the connecting component includes a cylindrical box, the outer surface of the conveying pipe passes through the interior of the ceramic bottle box and the cylindrical box and is fixedly connected, a nitrogen inlet pipe is fixedly connected through the outer surface of the conveying pipe, a pipeline is fixedly connected to the surface of the nitrogen inlet pipe, and a nitrogen generator is fixedly connected to one end of the pipeline.

[0010] A further improvement of this utility model is that: solenoid valves are installed on the outer surfaces of the conveying pipe, the nitrogen inlet pipe, and the L-shaped outlet pipe.

[0011] A further improvement of this utility model is that: a number of pipes are fixedly connected in a ring array on the lower surface of the cylindrical box; a number of ejector pipes are fixedly connected in a ring array on the outer surface of the pipes near the porcelain bottle; and the lower ends of the pipes are fixedly connected to the upper surface of the mounting bracket.

[0012] A further improvement of this utility model is that: a number of positioning rings are fixedly connected inside the heating tube, and a number of heating wires are fixedly connected to the surface of the number of positioning rings in a ring array.

[0013] A further improvement of this utility model is that: a square opening is provided on the upper rear side of the inner wall of the box, and a dustproof net is fixedly connected inside the square opening; an installation opening is provided on the lower front side of the box, and the inner wall of the installation opening is fixedly connected to the surface of the heating tube; and a blower is fixedly connected to the lower surface of the inner wall of the box.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows: This invention provides a reverse-blowing ceramic bottle box for an electrostatic precipitator. A blower blows air, and with the aid of a heating wire, hot air is generated. This hot air is delivered to the pipeline and spray pipe through the coordinated action of the delivery pipe and the cylindrical box, evenly spraying the airflow onto the surface of the ceramic bottle. Through the coordinated operation of this series of structures, comprehensive surface cleaning of the ceramic bottle is achieved. The hot air setting not only ensures the drying effect of the ceramic bottle and removes dust and moisture from its surface, but also facilitates the introduction of nitrogen from an external nitrogen generator through the nitrogen inlet pipe, further protecting the ceramic bottle. This optimized overall structure significantly improves the performance of the blowing structure, effectively removing moisture and dust, thereby extending the service life of the ceramic bottle. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic cross-sectional view of the porcelain bottle box of this utility model; Figure 3 This is a schematic diagram of the connection component structure of this utility model; Figure 4 This is a schematic diagram of the heating tube structure of this utility model; Figure 5 This is a schematic diagram of the cross-sectional structure of the box body of this utility model.

[0016] In the diagram: 1. Electrostatic precipitator for tar removal; 2. Porcelain insulator box; 21. L-shaped discharge pipe; 22. Feed hopper; 23. Box body; 231. Dustproof net; 232. Mounting port; 233. Blower; 24. Heating tube; 241. Positioning ring; 242. Heating wire; 25. Conveying pipe; 26. Nitrogen inlet pipe; 27. Connecting assembly; 271. Cylindrical box; 272. Pipe; 273. Spray pipe; 28. Porcelain insulator; 281. Wiring terminal; 29. ​​Mounting bracket; 3. Collection box; 4. Air pump. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] Example 1: As Figures 1 to 5As shown, this utility model provides a back-blowing ceramic bottle box for an electrostatic precipitator, including an electrostatic precipitator 1. The electrostatic precipitator 1 is the core main equipment, and the ceramic bottle box 2, which is fixedly connected through the top left and right sides of the electrostatic precipitator 1, provides a closed installation and protection space for the ceramic bottle 28 and related cleaning components, preventing external impurities from interfering with the insulation performance of the ceramic bottle 28. A collection box 3 is fixedly connected to the front top of the electrostatic precipitator 1, which is mainly used to collect dust and hot air discharged from the ceramic bottle box 2. An air pump 4 is fixedly connected to the center of the front of the collection box 3. When working, it can generate negative pressure to provide power for the flow of dust and hot air, so that they can smoothly enter the collection box 3 and be discharged through the air pump 4. In addition, the input end of the air pump 4 is fixedly connected through the inside of the collection box 3. Furthermore, a protective shell can be installed on the outer surface of the air pump 4 to protect it. Two L-shaped discharge pipes 21 are fixedly mounted on the left and right sides of the outer surface of the collection box 3. One end is connected to the collection box 3, and the other end extends into the interior of the ceramic bottle box 2 and is fixedly connected, forming a channel for the mixture of dust and gas to flow from the ceramic bottle box 2 to the collection box 3. The L-shaped discharge pipes 21 extend into the interior of the ceramic bottle box 2, and a receiving hopper 22 is fixedly connected to the outer surface of the L-shaped discharge pipes 21. When the air pump 4 is working, it sucks up the dust and water vapor near the receiving hopper 22, which more comprehensively receives the impurities cleaned from the ceramic bottle box 2, and also has the function of sucking up nitrogen. Example 2: Figures 1 to 5 As shown, a box body 23 is fixedly connected to the top of the ceramic bottle box 2. The box body 23 is the mounting carrier for the blower and heating components. The heating pipe 24 installed on the front side of the box body 23 is used to heat the incoming gas. A conveying pipe 25 is fixedly connected to the inner wall of the heating pipe 24, which undertakes the function of gas conveying, delivering the heated gas to the inside of the ceramic bottle box 2 and forming hot air. A square opening is opened on the upper rear side of the inner wall of the box body 23. A dustproof net 231 is fixedly connected to the square opening. When the blower 233 draws in outside air, it can filter dust and other impurities in the air, preventing impurities from entering the heating pipe 24 and the conveying pipe 25, and avoiding affecting the subsequent cleaning process. An installation port 232 is opened on the lower front side of the box body 23 to provide a position for the installation of the heating pipe 24, ensuring that the heating pipe 24 is fixed on the box body 23. A blower 233 is fixedly connected to the lower surface of the inner wall of the box body 23. When working, it can draw outside air into the box body 23 and then send it into the heating pipe 24 for heating. The heating tube 24 has several positioning rings 241 fixedly connected inside. These rings not only fix the heating wires 242 and ensure that the heating wires 242 are evenly distributed inside the heating tube 24, but also have several heating wires 242 fixed in a ring array on the surface of the positioning rings 241. When energized, these heating wires 242 generate heat to heat the air delivered by the blower 233, so that the hot air generated after heating can better clean the ceramic bottle 28.

[0019] The porcelain insulator 28 is a key insulating component in the electrostatic precipitator. A terminal 281 is fixedly connected to its top, extending to the outside of the insulator housing 2 for easy connection to an external circuit. An L-shaped rod is installed at the bottom of the insulator 28 to connect to the internal components of the electrostatic precipitator 1, enabling the electrode wire to be energized. The terminal 281 is L-shaped. A connecting component 27 is provided on the outer surface of the insulator 28 for fixing and supporting the pipeline structure related to the conveying process. A mounting bracket 29 is fixedly connected to the lower part of the outer surface of the connecting component 27 and is fixedly connected to the inside of the insulator housing 2. The mounting bracket 29 can fix the insulator 28 inside the insulator housing 2. Example 3: Figures 1 to 5 As shown, the cylindrical box 271 in the connecting assembly 27 serves as an intermediate carrier for gas distribution. The cylindrical box 271 is fixed to the inner wall of the porcelain bottle box 2. The conveying pipe 25 penetrates and is fixedly connected to both the porcelain bottle box 2 and the cylindrical box 271, allowing the gas conveyed by the conveying pipe 25 to smoothly enter the cylindrical box 271. A nitrogen inlet pipe 26, fixedly connected to the outer surface of the conveying pipe 25, passes through it and is connected to a nitrogen generator. The nitrogen generated by the nitrogen generator can enter the conveying pipe 25 through the nitrogen inlet pipe 26. Nitrogen is inert, effectively preventing impurities from forming on the surface of the porcelain bottle 28 due to oxidation, and also assisting in cleaning. Nitrogen gas enters the ceramic bottle box 2 under positive pressure, further protecting the ceramic bottle 28. Several pipes 272 are fixedly arranged in a ring array on the lower surface of the cylindrical box 271, which evenly distributes the gas in the cylindrical box 271 into each pipe 272. Several nozzles 273 are fixedly arranged in a ring array on the outer surface of the pipes 272 near the ceramic bottle 28, which can spray the gas in the pipes 272 onto the surface of the ceramic bottle 28 to blow away dust or water vapor on the surface of the ceramic bottle 28. The ring array of pipes 272 and nozzles 273 can ensure that the surface of the ceramic bottle 28 is thoroughly cleaned without any dead corners. Solenoid valves are installed on the outer surfaces of the delivery pipe 25, nitrogen inlet pipe 26, and L-shaped outlet pipe 21, which can control the opening and closing of each pipe respectively.

[0020] Working principle: When cleaning the porcelain insulator 28 is required, if hot air cleaning is selected, the solenoid valves of the conveying pipe 25 and the L-shaped discharge pipe 21 can be opened, the solenoid valve of the nitrogen inlet pipe 26 can be closed, the blower 233 and the heating wire 242 can be started, and the heated air enters the cylindrical box 271 through the conveying pipe 25, and then is sprayed onto the surface of the porcelain insulator 28 through the pipe 272 and the spray pipe 273. At the same time, the vacuum pump 4 is started to generate negative pressure, which draws the blown-down dust, hot air and water vapor into the collection box 3 through the receiving hopper 22 and the L-shaped discharge pipe 21, and then through the vacuum pump. 4. Discharge: If nitrogen is selected, the solenoid valves of nitrogen inlet pipe 26 and L-shaped outlet pipe 21 can be opened, and the solenoid valve of delivery pipe 25 can be closed. The nitrogen generated by the nitrogen generator is transported through the pipeline and enters delivery pipe 25 through nitrogen inlet pipe 26. Then it is sprayed onto porcelain bottle 28 through cylindrical box 271, pipe 272 and spray pipe 273. During the operation of electrostatic precipitator 1, nitrogen is introduced into porcelain bottle box 2 and a slightly positive pressure is maintained to form a gas seal barrier to prevent coal gas from leaking from inside electrostatic precipitator 1 into the interior of porcelain bottle box 2.

[0021] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A backflush ceramic bottle box for an electrostatic precipitator, comprising an electrostatic precipitator (1), characterized in that: The top left and right sides of the electrostatic precipitator (1) are both fixedly connected to a ceramic bottle box (2). The front side of the top of the electrostatic precipitator (1) is fixedly connected to a collection box (3). The outer surface of the collection box (3) is fixedly connected to two L-shaped discharge pipes (21) on the left and right sides. The outer surface of the L-shaped discharge pipes (21) on the left and right sides passes through the interior of the ceramic bottle box (2) and is fixedly connected to the inside. The front center of the collection box (3) is fixedly connected to a vacuum pump (4). The L-shaped discharge pipes (21) on the left and right sides extend into the interior of the ceramic bottle box (2). A receiving hopper (22) is fixedly connected to the outer surface of the L-shaped discharge pipes (21). A ceramic bottle (28) is installed inside the ceramic bottle box (2). A box body (23) is fixedly connected to the top of the ceramic bottle box (2) on both sides. A heating pipe (24) is installed on the front of the box body (23). A conveying pipe (25) is fixedly connected to the inner wall of the heating pipe (24). A connecting component (27) is provided on the outer surface of the ceramic bottle (28).

2. The reverse-flush ceramic bottle box for an electrostatic precipitator according to claim 1, characterized in that: A connector (281) is fixedly connected to the top of the porcelain bottle (28). The outer surface of the connector (281) extends through the outside of the porcelain bottle box (2). A mounting bracket (29) is fixedly connected below the outer surface of the connecting component (27). The outer surface of the mounting bracket (29) is fixedly connected to the inside of the porcelain bottle box (2).

3. The reverse-flush ceramic bottle box for an electrostatic precipitator according to claim 1, characterized in that: The connecting assembly (27) includes a cylindrical box (271). The outer surface of the conveying pipe (25) passes through the interior of the ceramic bottle box (2) and the cylindrical box (271) and is fixedly connected. A nitrogen inlet pipe (26) is fixedly connected through the outer surface of the conveying pipe (25). A pipeline is fixedly connected to the surface of the nitrogen inlet pipe (26), and a nitrogen generator is fixedly connected to one end of the pipeline.

4. The reverse-flush ceramic bottle box for an electrostatic precipitator according to claim 1, characterized in that: Solenoid valves are installed on the outer surfaces of the delivery pipe (25), nitrogen inlet pipe (26), and L-shaped outlet pipe (21).

5. The reverse-flush ceramic bottle box for an electrostatic precipitator according to claim 3, characterized in that: The lower surface of the cylindrical box (271) is connected to a number of pipes (272) in a ring array. The outer surface of each pipe (272) near the porcelain bottle (28) is connected to a number of nozzles (273). The lower ends of each pipe (272) are fixedly connected to the upper surface of the mounting bracket (29).

6. The reverse-flush ceramic bottle box for an electrostatic precipitator according to claim 1, characterized in that: The heating tube (24) has several positioning rings (241) fixedly connected inside, and several heating wires (242) are fixedly connected to the surface of the several positioning rings (241) in a ring array.

7. The reverse-flush ceramic bottle box for an electrostatic precipitator according to claim 1, characterized in that: A square opening is provided on the upper rear side of the inner wall of the box (23), and a dustproof net (231) is fixedly connected inside the square opening. An installation port (232) is provided on the lower front side of the box (23), and the inner wall of the installation port (232) is fixedly connected to the surface of the heating tube (24). A blower (233) is fixedly connected to the lower surface of the inner wall of the box (23).