Modular connection device for a high-efficiency heat transfer tube bundle

Abstract

The utility model discloses a modularization connecting device of high -efficient heat pipe bundle, including heat exchange installation shell, the modularization pipe bundle subassembly is equipped in heat exchange installation shell inside, the shell side is equipped with the automatic pressure -relief subassembly of shell course incoming and outgoing material component, one side of heat exchange installation shell is equipped with the automatic pressure -relief subassembly, the utility model has made improvement to prior art, in actual use, through modularization pipe bundle subassembly, the problem of the long maintenance period and the high cost of the rigid connection of the welding or expansion joint of pipe bundle and pipe plate, resulting in the integral shutdown dismounting when the single heat exchange pipe damage, the significant defect of traditional design is solved.

Description

Technical Field

[0001] This utility model relates to the field of shell-and-tube heat exchangers, and more specifically, to a modular connection device for a high-efficiency heat transfer tube bundle. Background Technology

[0002] Shell-and-tube heat exchangers are one of the most commonly used types of heat exchange equipment in the industrial field. Their core function is to transfer heat between two fluids through solid walls (heat exchange tubes). They are widely used in chemical, energy, pharmaceutical, and HVAC systems.

[0003] However, the traditional design has significant drawbacks. The welding or expansion of the tube bundle and tube sheet is a rigid connection, which means that when a single heat exchange tube is damaged, the entire system needs to be shut down and disassembled, resulting in long maintenance cycles and high costs. Utility Model Content

[0004] In view of the problems in the related technologies, this utility model proposes a modular connection device for high-efficiency heat transfer tube bundles to overcome the above-mentioned technical problems existing in the existing related technologies.

[0005] Therefore, the specific technical solution adopted by this utility model is as follows:

[0006] A modular connection device for a high-efficiency heat transfer tube bundle includes a heat exchange mounting shell, a modular tube bundle assembly inside the heat exchange mounting shell, a shell-side inlet / outlet assembly on the periphery of the heat exchange mounting shell, and an automatic pressure relief assembly on one side of the heat exchange mounting shell.

[0007] The modular tube bundle assembly includes tube-side inlet and outlet pipes, which are symmetrically and sealed inside the heat exchange mounting shell. One end of the tube-side inlet and outlet pipes is connected to a first connecting plate, and a second connecting plate is provided on one side of the first connecting plate. Bolt grooves are formed around the inside of the first and second connecting plates, and fixing bolts are installed inside the bolt grooves. The second connecting plate is connected to a tube bundle distribution pipe, and a heat exchange tube bundle is connected to one side of the tube bundle distribution pipe.

[0008] Furthermore, the heat exchange tube bundle is externally connected with a reinforcing plate.

[0009] Furthermore, the shell-side inlet / outlet assembly includes a first drain pipe and a second drain pipe, which are respectively installed on the periphery of the heat exchange installation shell, and flow regulating valves are respectively installed inside the first drain pipe and the second drain pipe.

[0010] Furthermore, a support frame is installed at the bottom of the heat exchange mounting housing.

[0011] Furthermore, a controller is installed on one side of the support frame, and the flow regulating valve is electrically connected to the controller.

[0012] Furthermore, the automatic pressure relief assembly includes a pressure relief pipe installed on the periphery of the heat exchange mounting housing, a pressure relief valve installed inside the pressure relief pipe, a temperature sensor installed inside the heat exchange mounting housing, and a pressure sensor installed on one side of the temperature sensor.

[0013] Furthermore, the pressure relief valve, temperature sensor, and pressure sensor are electrically connected to the controller.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) This utility model has made improvements to the existing technology. In actual use, the modular tube bundle assembly solves the problem that there are significant defects in the traditional design. The welding or expansion of the tube bundle and the tube sheet is a rigid connection, which means that when a single heat exchange tube is damaged, the whole machine needs to be shut down and disassembled, resulting in a long maintenance cycle and high cost.

[0016] (2) In actual use, when the temperature sensor detects overheating or the pressure sensor detects overpressure, the signal is transmitted to the controller, triggering the pressure relief valve to open automatically, and the overpressure fluid is safely discharged through the pressure relief pipe. The pressure relief valve, temperature sensor, and pressure sensor are all electrically linked with the controller to form a closed-loop safety protection system. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of a modular connection device for a high-efficiency heat transfer tube bundle according to an embodiment of the present utility model;

[0019] Figure 2 This is a perspective view of a modular connection device for a high-efficiency heat transfer tube bundle according to an embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the modular tube bundle assembly in a modular connection device for a high-efficiency heat transfer tube bundle according to an embodiment of the present utility model.

[0021] Figure 4 This is a structural schematic diagram of an automatic pressure relief component in a modular connection device for a high-efficiency heat transfer tube bundle according to an embodiment of the present invention.

[0022] In the picture:

[0023] 1. Heat exchanger mounting shell; 2. Modular tube bundle assembly; 201. Tube side inlet / outlet pipes; 202. First connecting plate; 203. Second connecting plate; 204. Bolt slot; 205. Fixing bolt; 206. Tube bundle branch pipe; 207. Heat exchanger tube bundle; 3. Shell side inlet / outlet assembly; 301. First drain pipe; 302. Second drain pipe; 303. Flow regulating valve; 4. Automatic pressure relief assembly; 401. Pressure relief pipe; 402. Pressure relief valve; 403. Temperature sensor; 404. Pressure sensor; 5. Reinforcing plate; 6. Support frame; 7. Controller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] According to an embodiment of the present invention, a modular connection device for a high-efficiency heat transfer tube bundle is provided, including a heat exchange mounting shell 1, a modular tube bundle assembly 2 inside the heat exchange mounting shell 1, a shell-side inlet / outlet assembly 3 on the periphery of the heat exchange mounting shell 1, and an automatic pressure relief assembly 4 on one side of the heat exchange mounting shell 1.

[0026] like Figure 1-4 As shown, according to an embodiment of the present invention, a modular connection device for a high-efficiency heat transfer tube bundle includes a tube-side inlet / outlet pipe 201. The tube-side inlet / outlet pipe 201 is symmetrically and sealed inside the heat exchange mounting housing 1. One end of the tube-side inlet / outlet pipe 201 is connected to a first connecting plate 202. A second connecting plate 203 is provided on one side of the first connecting plate 202. Bolt grooves 204 are provided around the inside of the first connecting plate 202 and the second connecting plate 203. Fixing bolts 205 are installed inside the bolt grooves 204. The second connecting plate 203 is connected to a tube bundle distribution pipe 206. A heat exchange tube bundle 207 is connected to one side of the tube bundle distribution pipe 206. A reinforcing plate 5 is connected to the periphery of the heat exchange tube bundle 207.

[0027] Through the above technical solution, the core of the modular connection device for high-efficiency heat transfer tube bundles is the modular tube bundle assembly 2. This assembly is sealed and penetrates the heat exchange mounting shell 1 through symmetrically arranged tube-side inlet and outlet pipes 201. Tube-side fluid, such as high-temperature process media, is input through the tube-side inlet and outlet pipes 201 and then diverted and guided by the docking of the first connecting plate 202 and the second connecting plate 203. The two connecting plates are fastened together by bolt grooves 204 and internal fixing bolts 205 to ensure sealing. The second connecting plate 203 is further connected to the tube bundle distribution pipe 206, which evenly distributes the fluid to multiple parallel heat exchange tube bundles 207. A reinforcing plate 5 is provided around the heat exchange tube bundles 207 to prevent tube bundle vibration and deformation, and to improve structural stability.

[0028] like Figure 1-4 As shown, according to the modular connection device of the high-efficiency heat transfer tube bundle according to the embodiment of the present utility model, the shell-side inlet and outlet assembly 3 includes a first drain pipe 301 and a second drain pipe 302. The first drain pipe 301 and the second drain pipe 302 are respectively installed on the periphery of the heat exchange mounting shell 1. Flow adjustment valves 303 are respectively installed inside the first drain pipe 301 and the second drain pipe 302. A support frame 6 is installed at the bottom of the heat exchange mounting shell 1. A controller 7 is installed on one side of the support frame 6. The flow adjustment valve 303 is electrically connected to the controller 7.

[0029] The above technical solution includes a shell-side inlet / outlet assembly 3 around the heat exchanger housing 1, used to control the circulation of shell-side fluid, such as cooling medium. This assembly comprises a first drain pipe 301 and a second drain pipe 302, located on opposite sides of the housing, enabling directional inflow and outflow of the shell-side fluid. Flow regulating valves 303 are installed inside both pipes, allowing precise control of the shell-side flow rate and velocity by adjusting the valve opening. The bottom of the device is fixed to the ground by a support frame 6, with a controller 7 installed on one side, electrically connected to the flow regulating valves 303 for remote flow control. This design ensures efficient flushing of the shell-side fluid against the outer wall of the heat exchanger tube bundle 207, maximizing heat exchange efficiency.

[0030] like Figure 1-4 As shown, according to the modular connection device of the high-efficiency heat transfer tube bundle according to the embodiment of the present utility model, the automatic pressure relief component 4 includes a pressure relief pipe 401, which is installed on the periphery of the heat exchange mounting shell 1. A pressure relief valve 402 is installed inside the pressure relief pipe 401. A temperature sensor 403 is installed inside the heat exchange mounting shell 1. A pressure sensor 404 is installed on one side of the temperature sensor 403. The pressure relief valve 402, the temperature sensor 403 and the pressure sensor 404 are electrically connected to the controller 7.

[0031] Through the above technical solution, the automatic pressure relief component 4 is integrated into the periphery of the heat exchange mounting housing 1, and consists of a pressure relief pipe 401 and a built-in pressure relief valve 402. A temperature sensor 403 and a pressure sensor 404 are installed inside the housing to monitor the shell-side operating conditions in real time. When the temperature sensor 403 detects overheating or the pressure sensor 404 detects overpressure, a signal is transmitted to the controller 7, triggering the automatic opening of the pressure relief valve 402, allowing the overpressured fluid to be safely discharged through the pressure relief pipe 401. The pressure relief valve 402, temperature sensor 403, and pressure sensor 404 are all electrically linked to the controller 7, forming a closed-loop safety protection system.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A modular connection device for a high-efficiency heat transfer tube bundle, characterized in that, It includes a heat exchange mounting shell (1), a modular tube bundle assembly (2) is provided inside the heat exchange mounting shell (1), a shell side inlet and outlet assembly (3) is provided on the periphery of the heat exchange mounting shell (1), and an automatic pressure relief assembly (4) is provided on one side of the heat exchange mounting shell (1). The modular tube bundle assembly (2) includes tube-side inlet and outlet pipes (201), which are symmetrically and sealed inside the heat exchange mounting shell (1). One end of the tube-side inlet and outlet pipes (201) is connected to a first connecting plate (202), and a second connecting plate (203) is provided on one side of the first connecting plate (202). Bolt grooves (204) are provided around the inside of the first connecting plate (202) and the second connecting plate (203), and fixing bolts (205) are installed inside the bolt grooves (204). The second connecting plate (203) is connected to a tube bundle distribution pipe (206), and a heat exchange tube bundle (207) is connected to one side of the tube bundle distribution pipe (206).

2. The modular connection device for a high-efficiency heat transfer tube bundle according to claim 1, characterized in that, The heat exchange tube bundle (207) is surrounded by a reinforcing plate (5).

3. The modular connection device for a high-efficiency heat transfer tube bundle according to claim 2, characterized in that, The shell-side inlet / outlet assembly (3) includes a first drain pipe (301) and a second drain pipe (302). The first drain pipe (301) and the second drain pipe (302) are respectively installed on the periphery of the heat exchange mounting shell (1). Flow adjustment valves (303) are respectively installed inside the first drain pipe (301) and the second drain pipe (302).

4. The modular connection device for a high-efficiency heat transfer tube bundle according to claim 3, characterized in that, A support frame (6) is installed at the bottom of the heat exchange mounting shell (1).

5. The modular connection device for a high-efficiency heat transfer tube bundle according to claim 4, characterized in that, A controller (7) is installed on one side of the support frame (6), and the flow regulating valve (303) is electrically connected to the controller (7).

6. The modular connection device for a high-efficiency heat transfer tube bundle according to claim 5, characterized in that, The automatic pressure relief assembly (4) includes a pressure relief pipe (401), which is installed around the heat exchange mounting shell (1). A pressure relief valve (402) is installed inside the pressure relief pipe (401). A temperature sensor (403) is installed inside the heat exchange mounting shell (1), and a pressure sensor (404) is installed on one side of the temperature sensor (403).

7. The modular connection device for a high-efficiency heat transfer tube bundle according to claim 6, characterized in that, The pressure relief valve (402), temperature sensor (403), and pressure sensor (404) are electrically connected to the controller (7).

Images