Flange deformation-preventing heat exchange water chamber
Patent Information
- Application Number
- CN202521998163.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0004]目前水室本体与法兰通常为金属材质,在受热膨胀和冷却收缩过程中,由于水室本体和法兰的厚度、形状差异,其热胀冷缩的程度不一致,会在法兰根部产生巨大的热应力,长期作用下导致法兰发生翘曲、平面度超差等塑性变形,内部介质压力也会对法兰产生向外撑开的力,加剧变形趋势
[0017] Compared with the prior art, the technical solution provided by this utility model has the following advantages:
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Figure CN224860954U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the field of heat exchange equipment technology, specifically to a heat exchange chamber with a flange designed to prevent deformation. Background Technology
[0002] The heat exchange chamber is a key component of the heat exchanger, used to distribute and collect the coolant. It is typically connected to the heat exchanger core or other piping via a flange at its end. This flange usually has multiple bolt holes for securing the connection with bolts.
[0003] During the operation of specific embodiments, the inventors discovered the following defects:
[0004] Currently, the water chamber body and flange are usually made of metal. During the process of thermal expansion and cooling contraction, due to the differences in thickness and shape between the water chamber body and flange, their degree of thermal expansion and contraction is inconsistent, which will generate huge thermal stress at the root of the flange. Under long-term action, the flange will undergo plastic deformation such as warping and flatness deviation. The internal medium pressure will also exert an outward force on the flange, exacerbating the deformation trend. Utility Model Content
[0005] 1. The technical problem to be solved by the utility model:
[0006] This utility model provides a flange-resistant heat exchange chamber for hot water, which solves the technical problems existing in the background art.
[0007] 2. Technical Solution:
[0008] To achieve the above objectives, the technical solution provided by this utility model is as follows: a heat exchange chamber with flange anti-deformation, comprising a water chamber body and a flange, wherein the flange is disposed at the open end of the water chamber body and a plurality of bolt holes are provided on the flange.
[0009] A reinforcing rib structure is provided between the inner wall of the flange and the outer wall of the water chamber body, and the reinforcing rib structure is evenly distributed along the circumference of the flange.
[0010] Furthermore, the reinforcing rib structure includes a main radial reinforcing rib, the flange is divided into an upper part and a lower part, the inner end of the main radial reinforcing rib is connected to the outer wall of the water chamber body, and the outer end is connected to the inner wall of the upper part of the flange.
[0011] Furthermore, the cross-section of the main radial stiffener is trapezoidal.
[0012] Furthermore, the reinforcing rib structure also includes an axial reinforcing ring and auxiliary radial reinforcing ribs. The axial reinforcing ring is sleeved on the outside of the water chamber body, and the outer side wall of the axial reinforcing ring is connected to the inner side wall of the lower part of the flange.
[0013] The inner end of the auxiliary radial reinforcing rib is connected to the outer wall of the water chamber body, and the outer end is connected to the inner wall of the axial reinforcing ring. The auxiliary radial reinforcing rib is evenly distributed along the circumference of the axial reinforcing ring.
[0014] Furthermore, a shell is welded to the top surface of the flange, a sealing plate is welded to the top surface of the shell, multiple water inlet channels are fixedly connected to the top surface of the sealing plate, a partition is fixedly connected to the top of the water inlet channels, and a water outlet channel is fixedly connected to the top of the partition.
[0015] Furthermore, multiple lugs are connected to the outer wall of the flange, and the multiple lugs are evenly distributed along the circumference of the flange.
[0016] 3. Beneficial effects:
[0017] Compared with the prior art, the technical solution provided by this utility model has the following advantages:
[0018] This utility model is reasonably designed. By setting circumferential main radial reinforcing ribs between the flange root and the water chamber body, it greatly improves the flange's ability to resist bending and warping deformation. It can provide effective support for bolt preload, internal pressure, and thermal stress.
[0019] The reinforcing rib structure helps to balance the temperature gradient between the water chamber body and the flange, promotes heat transfer, reduces thermal stress caused by excessive temperature difference, and thus inhibits deformation. Using the reinforcing rib structure for localized reinforcement in key areas can save materials, improve rigidity, and is economical.
[0020] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the reinforcing rib structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the water inlet channel structure of this utility model;
[0024] Figure 4 This is a top view of the structure of this utility model.
[0025] Figure label:
[0026] 1. Water chamber body; 2. Flange; 21. Bolt hole; 22. Lug; 3. Reinforcing rib structure; 31. Main radial reinforcing rib; 32. Axial reinforcing ring; 33. Auxiliary radial reinforcing rib; 4. Shell; 5. Sealing plate; 6. Water inlet channel; 7. Partition plate; 8. Water outlet channel. Detailed Implementation
[0027] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.
[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] Example
[0032] See attached document Figures 1-2A heat exchange chamber with flange anti-deformation includes a water chamber body 1 and a flange 2. The flange 2 is located at the open end of the water chamber body 1 and has several bolt holes 21. A reinforcing rib structure 3 is provided between the inner side wall of the flange 2 and the outer side wall of the water chamber body 1. The reinforcing rib structure 3 is evenly distributed along the circumference of the flange 2.
[0033] In this embodiment, refer to the appendix Figure 2 The reinforcing rib structure 3 includes a main radial reinforcing rib 31. The flange 2 is divided into an upper part and a lower part. The inner end of the main radial reinforcing rib 31 is connected to the outer wall of the water chamber body 1, and the outer end is connected to the inner wall of the upper part of the flange 2. The cross-section of the main radial reinforcing rib 31 is trapezoidal. The reinforcing rib structure 3 also includes an axial reinforcing ring 32 and auxiliary radial reinforcing ribs 33. The axial reinforcing ring 32 is sleeved on the outside of the water chamber body 1, and the outer wall of the axial reinforcing ring 32 is connected to the inner wall of the lower part of the flange 2. The inner end of the auxiliary radial reinforcing rib 33 is connected to the outer wall of the water chamber body 1, and the outer end is connected to the inner wall of the axial reinforcing ring 32. The auxiliary radial reinforcing ribs 33 are evenly distributed along the circumference of the axial reinforcing ring 32.
[0034] It should be noted that the main radial stiffener 31, the axial stiffener 32, and the auxiliary radial stiffener 33 form a robust support frame on the inner side of the flange 2. When the bolt preload attempts to pull the flange 2, the support frame provides a reverse support force, dispersing the locally concentrated force to the outer wall of the water chamber body 1 through the main radial stiffener 31, the axial stiffener 32, and the auxiliary radial stiffener 33, so that the entire flange 2 can bear the pressure evenly and thus remain flat. When the medium pressure inside the water chamber body 1 attempts to push the flange 2 outward, the main radial stiffener 31, the axial stiffener 32, and the auxiliary radial stiffener 33 can transmit the stress generated by the pressure from the root of the flange 2 to the more rigid water chamber body 1 and the main radial stiffener 31, the axial stiffener 32, and the auxiliary radial stiffener 33 themselves, jointly bearing the load, thereby suppressing the radial expansion and warping deformation of the flange 2.
[0035] A shell 4 is welded to the top surface of flange 2, a sealing plate 5 is welded to the top surface of shell 4, multiple water inlet channels 6 are fixedly connected to the top surface of sealing plate 5, a partition 7 is fixedly connected to the top of water inlet channels 6, and a water outlet channel 8 is fixedly connected to the top of partition 7. Multiple lugs 22 are connected to the outer wall of flange 2, and the multiple lugs 22 are evenly distributed along the circumference of flange 2.
[0036] The working principle of this utility model is as follows: Multiple main radial reinforcing ribs 31 are welded between the upper inner circumferential surface of the flange 2 and the outer wall of the water chamber body 1. Simultaneously, an axial reinforcing ring 32 is fitted onto the outside of the water chamber body 1, and multiple auxiliary radial reinforcing ribs 33 are welded between the axial reinforcing ring 32 and the lower inner circumferential surface of the flange 2, forming a robust support frame on the inner side of the flange 2. When the bolt preload attempts to pull the flange 2, the support frame provides a reverse support force, distributing the locally concentrated force through the main radial reinforcing ribs 31, the axial reinforcing ring 32, and... The auxiliary radial stiffeners 33 are distributed on the outer wall of the wider water chamber body 1, so that the entire flange 2 can bear the pressure evenly and thus remain flat. When the medium pressure inside the water chamber body 1 attempts to push the flange 2 outward, the main radial stiffeners 31, the axial stiffening ring 32 and the auxiliary radial stiffeners 33 can transmit the stress generated by the pressure from the root of the flange 2 to the more rigid water chamber body 1 and the main radial stiffeners 31, the axial stiffening ring 32 and the auxiliary radial stiffeners 33 themselves, and jointly bear the load, thereby suppressing the radial expansion and warping deformation of the flange 2.
[0037] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A flange-resistant hot water exchange chamber, characterized in that: It includes a water chamber body (1) and a flange (2), wherein the flange (2) is located at the open end of the water chamber body (1), and the flange (2) has several bolt holes (21). A reinforcing rib structure (3) is provided between the inner wall of the flange (2) and the outer wall of the water chamber body (1), and the reinforcing rib structure (3) is evenly distributed along the circumference of the flange (2). The reinforcing rib structure (3) includes a main radial reinforcing rib (31), the flange (2) is divided into an upper part and a lower part, the inner end of the main radial reinforcing rib (31) is connected to the outer wall of the water chamber body (1), and the outer end is connected to the inner wall of the upper part of the flange (2). The cross-section of the main radial stiffener (31) is trapezoidal.
2. The flange-resistant hot water exchange chamber according to claim 1, characterized in that: The reinforcing rib structure (3) also includes an axial reinforcing ring (32) and an auxiliary radial reinforcing rib (33). The axial reinforcing ring (32) is sleeved on the outside of the water chamber body (1), and the outer side wall of the axial reinforcing ring (32) is connected to the inner side wall of the lower part of the flange (2). The inner end of the auxiliary radial reinforcing rib (33) is connected to the outer wall of the water chamber body (1), and the outer end is connected to the inner wall of the axial reinforcing ring (32). The auxiliary radial reinforcing rib (33) is evenly distributed along the circumference of the axial reinforcing ring (32).
3. The heat exchange chamber with flange anti-deformation according to claim 2, characterized in that: The flange (2) has a shell (4) welded to its top surface. The shell (4) has a sealing plate (5) welded to its top surface. The sealing plate (5) has multiple water inlet channels (6) fixedly connected to its top surface. The water inlet channels (6) have a partition (7) fixedly connected to their top ends. The partition (7) has a water outlet channel (8) fixedly connected to its top end.
4. A flange-resistant hot water exchange chamber according to claim 3, characterized in that: Multiple lugs (22) are connected to the outer wall of the flange (2), and the multiple lugs (22) are evenly distributed along the circumference of the flange (2).