Automobile battery pack detection device

CN224861020UActive Publication Date: 2026-10-16HANGZHOU ZHIXIN AUTO PARTS MFG CO LTD
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Patent Information

Application Number
CN202522544335.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-16
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

[0003]然而,现使用的传统检具中,型面检测点检测机构是设计为可翻转式样板刀,具体使用时,需要根据汽车电池包型面结构的不同,频繁的打开、锁紧样板刀来适应不同位置的检测需求,操作作为麻烦的同时也延长了检测时间,降低了检测效率

Benefits of technology

[0013] 1. When the lifting platform and template knife of this utility model are used together, the lead screw will engage the transmission nut under the drive of the brake servo motor, so that the nut drives the template knife to lift and adjust synchronously through the linkage rod, thereby realizing the automatic adjustment of the detection distance between the template knife and the battery pack body and improving the detection efficiency.

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Abstract

The utility model relates to battery pack detection technical field, and disclose a kind of automobile battery pack detection device, including detection platform, battery pack body being set in the top of detection platform, the top of the detection platform is equipped with several clamps, and the clamps are along the side edge of battery pack body and are pressed and hold limit, the top of the detection platform is slidably installed with the detection frame that can be with battery pack body activity sleeve joint, and the top of detection frame is slidably installed with lifting platform, the output structure transmission of lifting platform is connected with sample knife, and the lifting platform includes platform frame, lead screw, clutch servo motor, nut and linkage rod. The utility model sets up lifting platform and sample knife combination use after, lead screw will be engaged transmission nut under the transmission of clutch servo motor, so that nut is driven sample knife to carry out synchronous lifting adjustment by linkage rod, to realize the detection spacing between automatic adjustment sample knife and battery pack body, improve detection efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of battery pack testing technology, specifically to an automotive battery pack testing device. Background Technology

[0002] An automotive battery pack is an energy storage device composed of multiple battery cells connected in series and parallel, and integrated with key components such as a battery management system and a thermal management system. As one of the core components of modern electric vehicles, its quality is related to the overall performance of the vehicle. Therefore, in the existing technology, before assembling the automotive battery pack with other automotive components, a corresponding template tool is usually used for testing. That is, the gap between the surface of the automotive battery pack and the template tool is measured to determine whether the shape of the automotive battery pack meets the requirements.

[0003] However, in the traditional inspection fixtures currently in use, the surface inspection point inspection mechanism is designed as a flip-up template knife. In actual use, it is necessary to frequently open and lock the template knife to adapt to the inspection requirements of different positions according to the different surface structures of the car battery pack. The operation is not only troublesome, but also prolongs the inspection time and reduces the inspection efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automotive battery pack testing device, which solves the problems mentioned in the background section.

[0005] This utility model provides the following technical solution: an automotive battery pack testing device, comprising a testing platform and a battery pack body disposed on top of the testing platform. Several clamps are installed on the top of the testing platform to press and limit the battery pack body along its sides. A testing frame that can be movably fitted onto the battery pack body is slidably mounted on the top of the testing platform, and a lifting platform is slidably mounted on the top of the testing frame. A template knife is drivenly connected to the output structure of the lifting platform. The lifting platform includes a platform frame, a lead screw, a brake servo motor, a nut, and a linkage rod. A second slide rail fixed to the front end of the top of the testing frame is snapped onto the rear end of the platform frame. One end of the lead screw passes through the top structure of the platform frame and is drivenly connected to the output end of the brake servo motor mounted on the top of the platform frame. The nut is movably fitted inside the platform frame and threadedly connected to the surface of the lead screw. Both ends of the linkage rod pass through the bottom structure of the platform frame and are fixed to the top of the template knife, respectively.

[0006] Preferably, a first positioning component is provided between the rear end of the platform frame and the top of the detection frame. The first positioning component includes a second L-shaped positioning plate and a second electromagnet. The front end of the second L-shaped positioning plate is fixed to the rear end of the platform frame, and the second electromagnet is installed at the bottom of the second L-shaped positioning plate and can magnetically connect to the top surface of the detection frame.

[0007] Preferably, a first electromagnet is fixedly nested on one side of the platform frame, and a planar groove is formed on the surface of the nut, and the surface of the planar groove can be attached to the magnetic attraction surface of the first electromagnet.

[0008] Preferably, there are at least two linkage rods arranged along the circumference of the nut, and a bearing is nested at the fitting point between the lead screw and the platform frame.

[0009] Preferably, the bottom of the detection frame is snapped with a first slide rail fixed to the top surface of the detection platform, and the first slide rail has a countersunk hole inside. The top of the detection platform has a positioning screw hole that can be aligned with the countersunk hole, and a screw that can be threadedly connected to the positioning screw hole is fitted inside the countersunk hole, so that the first slide rail and the detection platform can be detachably installed.

[0010] Preferably, a second positioning component is provided between the side of the bottom of the detection frame and the corresponding side of the top of the detection platform. The second positioning component includes a first L-shaped positioning plate and a top pressure plate. The top of the first L-shaped positioning plate is fixed to the corresponding side surface of the bottom of the detection frame. The middle part of the top pressure plate is snapped into the side structure of the top of the detection platform. A folding spring sheet is installed between the bottom surface of the top pressure plate and the surface of the side of the top of the detection platform. When the folding spring sheet is not under pressure, it pulls the top of the top pressure plate to fit against the bottom surface of the first L-shaped positioning plate. A plurality of electric push rods are arranged and installed on the side structure of the top of the detection platform. The output end of the electric push rod can drive the bottom of the top pressure plate and press the top of the top pressure plate against the bottom of the first L-shaped positioning plate.

[0011] Preferably, the overall structure of the top pressure plate is configured as an I-beam structure, and the top structure of the top pressure plate is composed of damping material.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. When the lifting platform and template knife of this utility model are used together, the lead screw will engage the transmission nut under the drive of the brake servo motor, so that the nut drives the template knife to lift and adjust synchronously through the linkage rod, thereby realizing the automatic adjustment of the detection distance between the template knife and the battery pack body and improving the detection efficiency.

[0014] 2. When the first positioning component and the second positioning component of this utility model are used in combination with the detection frame and the lifting platform, they can automatically perform magnetic limit during the displacement adjustment of the detection frame or the lifting platform, so as to ensure the stability and reliability of the detection frame, the lifting platform, the template knife and related structures during reciprocating use. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a left-side view of the structure of this utility model;

[0017] Figure 3 This is a top view of the structure of this utility model;

[0018] Figure 4 This is an enlarged schematic diagram of the structural lifting platform of this utility model;

[0019] Figure 5 This is an enlarged schematic diagram of the second positioning component of the present invention.

[0020] In the diagram: 1. Testing platform; 2. Battery pack body; 3. Testing frame; 4. Lifting platform; 41. Platform frame; 42. Lead screw; 43. Brake servo motor; 44. Nut; 45. Linkage rod; 46. First electromagnet; 5. Template knife; 6. First L-shaped positioning plate; 7. Top pressure plate; 8. Electric push rod; 9. Folding spring sheet; 10. First slide rail; 11. Second slide rail; 12. Fixture; 13. Second L-shaped positioning plate; 14. Second electromagnet. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 A vehicle battery pack testing device includes a testing platform 1 and a battery pack body 2 set on top of the testing platform 1. Several clamps 12 are installed on the top of the testing platform 1 to press and limit along the side of the battery pack body 2. A testing frame 3 that can be movably connected to the battery pack body 2 is slidably installed on the top of the testing platform 1, and a lifting platform 4 is slidably installed on the top of the testing frame 3. The output structure of the lifting platform 4 is connected to a template knife 5. The lifting platform 4 includes a platform frame 41, a lead screw 42, a brake servo motor 43, a nut 44, and a linkage rod 45. The rear end of the platform frame 41 is clamped to a second slide rail 11 fixed to the front end of the top of the testing frame 3. One end of the lead screw 42 passes through the top structure of the platform frame 41 and is connected to the output end of the brake servo motor 43 installed on the top of the platform frame 41. The nut 44 is movably sleeved inside the platform frame 41 and threadedly connected to the surface of the lead screw 42. The two ends of the linkage rod 45 pass through the bottom structure of the platform frame 41 and are fixed to the top of the template knife 5, respectively.

[0023] A first positioning component is provided between the rear end of the platform frame 41 and the top of the detection frame 3. The first positioning component includes a second L-shaped positioning plate 13 and a second electromagnet 14. The front end of the second L-shaped positioning plate 13 is fixed to the rear end of the platform frame 41. The second electromagnet 14 is installed at the bottom of the second L-shaped positioning plate 13 and can magnetically connect to the top surface of the detection frame 3, thereby ensuring the stability of the lifting platform 4 and the template knife 5 after adjustment. A first electromagnet 46 is fixedly nested on one side of the platform frame 41. A flat groove is opened on the surface of the nut 44, and the surface of the flat groove can fit and connect with the magnetic surface of the first electromagnet 46, thereby improving the stability of the nut 44 after lifting and adjustment. There are no fewer than two linkage rods 45, which are arranged along the circumference of the nut 44 to ensure the subsequent transmission strength. A bearing is nested at the fitting point between the lead screw 42 and the platform frame 41 to reduce the friction loss between the lead screw 42 and the platform frame 41 and improve the service life.

[0024] In use, to adjust the distance between the template blade 5 and the top surface of the battery pack body 2, the brake servo motor 43 inside the lifting platform 4 is turned on. The output end of the brake servo motor 43 drives the lead screw 42 to rotate synchronously. The rotated lead screw 42 will engage the transmission nut 44, so that the nut 44 drives the template blade 5 to move up and down synchronously through the linkage rod 45 until the distance between the template blade 5 and the battery pack body 2 reaches the usage requirement.

[0025] To ensure the stability of the template knife 5 after adjustment, the first electromagnet 46 is turned on, and the magnetic surface of the first electromagnet 46 magnetically attracts and limits the nut 44, thus fully ensuring the stability of the template knife 5 in subsequent use.

[0026] To address the lateral displacement of the lifting platform 4 and the template knife 5, first turn off the second electromagnet 14 to temporarily release its magnetic attraction limit on the detection frame 3. Then, push the lifting platform 4 to move the template knife 5 along the top structure of the detection frame 3 until it reaches the appropriate position. After completion, restart the second electromagnet 14 to restore its magnetic attraction limit on the detection frame 3.

[0027] Please see Figures 1-3 The bottom of the detection frame 3 is snapped with a first slide rail 10 fixed to the top surface of the detection platform 1, and the first slide rail 10 has a countersunk hole inside. The top of the detection platform 1 has a positioning screw hole that can be aligned with the countersunk hole, and a screw that can be threadedly connected to the positioning screw hole is fitted inside the countersunk hole, so that the first slide rail 10 and the detection platform 1 can be detachably installed.

[0028] In use, the detection frame 3 can be moved back and forth along the top of the detection platform 1, and the bottom of the detection frame 3 is engaged with the first slide rail 10 to provide guidance and support for the movement of the detection frame 3. When the detection frame 3 and its related structures need to be repaired, it is only necessary to remove the screws between the first slide rail 10 and the detection platform 1 to perform modular overall repair and replacement of the detection frame 3 and its related structures.

[0029] Please see Figures 1-3 A second positioning component is provided between the bottom side of the detection frame 3 and the corresponding top side of the detection platform 1. The second positioning component includes a first L-shaped positioning plate 6 and a top pressure plate 7. The top of the first L-shaped positioning plate 6 is fixed to the corresponding side surface of the bottom of the detection frame 3. The middle part of the top pressure plate 7 is snapped into the side structure of the top of the detection platform 1. A folding spring sheet 9 is installed between the bottom surface of the top pressure plate 7 and the top side surface of the detection platform 1. When the folding spring sheet 9 is not under pressure, it pulls the top of the top pressure plate 7 to fit and connect with the bottom surface of the first L-shaped positioning plate 6. Several electric push rods 8 are arranged and installed on the side structure of the top of the detection platform 1. The output end of the electric push rod 8 can drive the bottom of the top pressure plate 7 and press the top of the top pressure plate 7 against the bottom of the first L-shaped positioning plate 6. The overall structure of the top pressure plate 7 is set as an I-shaped structure, and the top structure of the top pressure plate 7 is composed of damping material.

[0030] During use, considering the stability of the detection frame 3 before and after movement and adjustment, after the detection frame 3 is moved to a suitable position, multiple electric push rods 8 are activated. The output ends of the multiple electric push rods 8 press against the top plate 7, thereby pressing the top of the top plate 7 against the bottom of the first L-shaped positioning plate 6 to limit the displacement of the detection frame 3 and ensure the stability of the detection frame 3 during continuous use.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Additionally, in the accompanying drawings of this utility model, the fill patterns are merely for distinguishing layers and do not constitute any other limitation.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vehicle battery pack testing device, comprising a testing platform (1) and a battery pack body (2) disposed on the top of the testing platform (1), wherein a plurality of clamps (12) are mounted on the top of the testing platform (1) for pressing and limiting along the side of the battery pack body (2), characterized in that: The top of the testing platform (1) is slidably mounted with a testing frame (3) that can be movably sleeved with the battery pack body (2), and the top of the testing frame (3) is slidably mounted with a lifting platform (4). The output structure of the lifting platform (4) is connected to a template knife (5). The lifting platform (4) includes a platform frame (41), a lead screw (42), a brake servo motor (43), a nut (44), and a linkage rod (45). The rear end of the platform frame (41) is clamped with a second slide rail (11) fixed to the front end of the top of the testing frame (3). One end of the lead screw (42) passes through the top structure of the platform frame (41) and is connected to the output end of the brake servo motor (43) installed on the top of the platform frame (41). The nut (44) is movably sleeved inside the platform frame (41) and threadedly connected to the surface of the lead screw (42). The two ends of the linkage rod (45) pass through the bottom structure of the platform frame (41) and are fixed to the top of the template knife (5), respectively.

2. The automotive battery pack testing device according to claim 1, characterized in that: A first positioning component is provided between the rear end of the platform frame (41) and the top of the detection frame (3). The first positioning component includes a second L-shaped positioning plate (13) and a second electromagnet (14). The front end of the second L-shaped positioning plate (13) is fixed to the rear end of the platform frame (41), and the second electromagnet (14) is installed at the bottom of the second L-shaped positioning plate (13) and can magnetically connect to the top surface of the detection frame (3).

3. The automotive battery pack testing device according to claim 1, characterized in that: The platform frame (41) has a first electromagnet (46) fixedly nested on one side. The surface of the nut (44) is provided with a flat groove, and the surface of the flat groove can be attached to the magnetic surface of the first electromagnet (46).

4. The automotive battery pack testing device according to claim 1, characterized in that: The linkage rod (45) is provided in no less than two and is arranged along the circumference of the nut (44). The lead screw (42) and the platform frame (41) are fitted with a bearing.

5. The automotive battery pack testing device according to claim 1, characterized in that: The bottom of the detection frame (3) is snapped with a first slide rail (10) fixed on the top surface of the detection platform (1), and the first slide rail (10) has a countersunk hole inside. The top of the detection platform (1) has a positioning screw hole that can be aligned with the countersunk hole, and a screw that can be threadedly connected to the positioning screw hole is fitted inside the countersunk hole, so that the first slide rail (10) and the detection platform (1) can be detachably installed.

6. The automotive battery pack testing device according to claim 5, characterized in that: A second positioning component is provided between the bottom side of the detection frame (3) and the corresponding top side of the detection platform (1). The second positioning component includes a first L-shaped positioning plate (6) and a top pressure plate (7). The top of the first L-shaped positioning plate (6) is fixed to the corresponding side surface of the bottom of the detection frame (3). The middle part of the top pressure plate (7) is snapped into the side structure of the top of the detection platform (1). A folding spring sheet (9) is installed between the bottom surface of the top pressure plate (7) and the top side surface of the detection platform (1). When the folding spring sheet (9) is not under pressure, it pulls the top of the top pressure plate (7) to fit and connect with the bottom surface of the first L-shaped positioning plate (6). Several electric push rods (8) are arranged and installed on the side structure of the top of the detection platform (1). The output end of the electric push rod (8) can drive the bottom of the top pressure plate (7) and make the top of the top pressure plate (7) press and fit against the bottom of the first L-shaped positioning plate (6).

7. The automotive battery pack testing device according to claim 6, characterized in that: The overall structure of the top pressure plate (7) is set as an I-shaped structure, and the top structure of the top pressure plate (7) is composed of damping material.