An oil cooler housing testing device
Patent Information
- Application Number
- CN202522378192.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0002]在汽车领域中,油冷器作为关键的热交换部件,其性能的稳定性与可靠性对于汽车发动机等重要系统的正常运行起着至关重要的作用,其中,油冷器壳体的耐腐蚀性是衡量其质量的关键指标之一,由于汽车在实际运行过程中,油冷器会接触到各种具有腐蚀性的物质,如冷却液中的化学成分、外界环境中的水分与杂质等,若油冷器壳体耐腐蚀性不佳,极易在使用过程中出现腐蚀损坏,进而影响油冷器的正常功能,甚至导致整个汽车系统的故障,引发安全隐患;为了确保油冷器壳体具备足够的耐腐蚀性,在生产制造过程中,需要对其进行严格的耐腐蚀性测试,目前,市场上存在一些用于油冷器壳体耐腐蚀性测试的喷淋测试装置,这些装置主要由喷淋管和机架等基本部件组成,其工作原理是通过喷淋管向油冷器壳体表面喷淋腐蚀性液体,模拟实际使用环境中的腐蚀情况,以此来检测油冷器壳体的耐腐蚀性能
[0013]Compared with the prior art, the beneficial effects of this utility model are as follows: This oil cooler shell testing device, through the design of a quick-limiting structure, can quickly and stably limit the oil cooler shell when it is placed upright, effectively avoiding problems such as inaccurate test data and splashing of corrosive liquids caused by shell shaking, tilting or falling during the test, greatly ensuring the stability and safety of the test process, and providing a reliable guarantee for accurately evaluating the corrosion resistance of the oil cooler shell; at the same time, the height of the spray pipe of this device can be adaptively adjusted up and down according to oil cooler shells of different sizes and specifications, which can easily adjust the spray range and improve the flexibility of the device.
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Figure CN224861483U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of oil cooler testing technology, specifically relating to an oil cooler shell testing device. Background Technology
[0002] In the automotive industry, oil coolers are critical heat exchange components. Their stability and reliability are crucial for the normal operation of important systems such as car engines. The corrosion resistance of the oil cooler housing is one of the key indicators of its quality. During actual operation, oil coolers come into contact with various corrosive substances, such as the chemical components in the coolant, moisture, and impurities in the external environment. If the oil cooler housing has poor corrosion resistance, it is highly susceptible to corrosion damage during use, affecting its normal function and even causing malfunctions in the entire vehicle system, leading to safety hazards. To ensure sufficient corrosion resistance, rigorous corrosion resistance testing is required during the manufacturing process. Currently, there are spray testing devices on the market for testing the corrosion resistance of oil cooler housings. These devices mainly consist of spray pipes and frames. Their working principle is to spray corrosive liquid onto the surface of the oil cooler housing through the spray pipes, simulating the corrosion conditions in the actual use environment, thereby testing the corrosion resistance performance of the oil cooler housing.
[0003] However, traditional spray testing devices for the corrosion resistance of oil cooler shells have revealed many problems in actual use: on the one hand, the height of the spray structure is usually relatively fixed. This fixed design makes it impossible for the device to be adjusted vertically according to oil cooler shells of different sizes, limiting the flexibility of the device and failing to meet diverse testing needs; on the other hand, traditional testing devices do not have a structure designed to quickly limit the position of the oil cooler shell when it is placed upright. During corrosion resistance testing, in order to ensure that the corrosive liquid is sprayed evenly onto all surfaces of the oil cooler shell, it is usually necessary to place the oil cooler shell upright. However, in actual operation, due to the lack of an effective limiting structure, the oil cooler shell is prone to shaking, tilting, or even falling over when placed upright. In summary, existing spray testing devices for the corrosion resistance of oil cooler shells have significant deficiencies in terms of spray structure height adjustment and oil cooler shell vertical positioning limitation, and cannot meet the diverse, accurate, and safe requirements for corrosion resistance testing of oil cooler shells in actual production. Therefore, this utility model proposes an oil cooler shell testing device. Utility Model Content
[0004] The purpose of this invention is to provide an oil cooler housing testing device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an oil cooler shell testing device, comprising a base, a placement platform fixed at the center of the top of the base, an oil cooler shell placed at the center of the top of the placement platform, two quick-closing structures set on the top of the placement platform to press and limit the oil cooler shell; a U-shaped spray pipe mounted above the placement platform and the oil cooler shell, multiple nozzles set inside the U-shaped spray pipe facing the oil cooler shell, and a liquid inlet hose set on the top of the U-shaped spray pipe and connected to an external liquid delivery pump; two side frames symmetrically fixed on the top of the base, with side base blocks fixed on both sides of the U-shaped spray pipe, and an adjustment mechanism provided between the side base blocks and the side frames.
[0006] Preferably, the quick-release structure includes a vertical plate fixed to the top surface of the placement platform, a movable rod that moves laterally through the vertical plate, an arc-shaped limiting block fixed to one end of the movable rod and in close contact with the oil cooler housing, a strip-shaped wax block rotatably installed at the other end of the movable rod, and a spring sleeved on the surface of the movable rod and located between the arc-shaped limiting block and the vertical plate.
[0007] Preferably, one end of the spring abuts against the surface of the arc-shaped limiting block, and the other end of the spring abuts against the side of the upright plate.
[0008] Preferably, a shaft is fixed to the other end surface of the movable rod, and one end of the strip-shaped wax block is rotatably sleeved on the shaft.
[0009] Preferably, the quick-positioning structure further includes a positioning groove formed on the surface of the edge of the placement platform for the strip-shaped wax block to be pulled in laterally and then screwed into.
[0010] Preferably, the adjustment mechanism includes a threaded rod fixed to the side of the side base block, a strip-shaped threaded rod slide opened on the surface of the side frame for the threaded rod to pass through and move up and down, and a locking nut sleeved on the end surface of the threaded rod.
[0011] Preferably, the locking nut is threadedly connected to the threaded rod.
[0012] Preferably, the top surface of the base is provided with an annular waste liquid tank around the placement platform, and the right side of the base is provided with a drain pipe communicating with the annular waste liquid tank.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This oil cooler shell testing device, through the design of a quick-limiting structure, can quickly and stably limit the oil cooler shell when it is placed upright, effectively avoiding problems such as inaccurate test data and splashing of corrosive liquids caused by shell shaking, tilting or falling during the test, greatly ensuring the stability and safety of the test process, and providing a reliable guarantee for accurately evaluating the corrosion resistance of the oil cooler shell; at the same time, the height of the spray pipe of this device can be adaptively adjusted up and down according to oil cooler shells of different sizes and specifications, which can easily adjust the spray range and improve the flexibility of the device. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This utility model Figure 1 A magnified view of a portion of region A in the middle;
[0016] Figure 3 This utility model Figure 1 A magnified view of a portion of region B in the middle;
[0017] In the diagram: 1. Base; 11. Annular waste liquid tank; 12. Drain pipe; 2. Placement platform; 3. Side frame; 4. Oil cooler housing; 5. Quick-release limiting structure; 51. Vertical plate; 52. Movable rod; 53. Spring; 54. Arc-shaped limiting and clamping block; 55. Strip-shaped wax block; 56. Shaft; 57. Limiting slot; 6. U-shaped spray pipe; 61. Spray head; 62. Liquid inlet hose; 63. Side base block; 7. Adjustment mechanism; 71. Threaded rod; 72. Strip-shaped screw slide; 73. Locking nut. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example
[0020] Please see Figures 1 to 3 This is an embodiment of the present utility model, which provides the following technical solution: an oil cooler housing testing device, comprising...
[0021] 1. Base; 2. Placement platform fixed at the top center of base 1; 4. Oil cooler housing standing at the top center of placement platform 2; 5. Two quick-release structures set on the top of placement platform 2 to press and limit the oil cooler housing 4, ensuring the stability of oil cooler housing 4 during subsequent corrosion spraying tests.
[0022] The system includes a U-shaped spray pipe 6 mounted on the placement platform 2 and the oil cooler housing 4, multiple nozzles 61 located inside the U-shaped spray pipe 6 facing the oil cooler housing 4, and an inlet hose 62 located at the top of the U-shaped spray pipe 6 and connected to an external liquid pump. The external liquid pump can deliver the corrosive liquid from the external corrosive liquid storage tank into the U-shaped spray pipe 6 through the inlet hose 62, and spray it onto the surface of the oil cooler housing 4 through the nozzles 61 to conduct a corrosion resistance spray test on the oil cooler housing 4.
[0023] Two side frames 3 are symmetrically fixed to the top of the base 1. Side base blocks 63 are fixed on both sides of the U-shaped spray pipe 6. An adjustment mechanism 7 is provided between the side base blocks 63 and the side frames 3 for subsequent flexible adjustment of the height of the U-shaped spray pipe 6.
[0024] In this embodiment, preferably, the quick-release limiting structure 5 includes a vertical plate 51 fixed to the top surface of the placement platform 2, a movable rod 52 that moves laterally through the vertical plate 51, an arc-shaped limiting and clamping block 54 fixed to one end of the movable rod 52 and in close contact with the oil cooler housing 4, a strip-shaped wax block 55 rotatably installed at the other end of the movable rod 52, and a spring 53 sleeved on the surface of the movable rod 52 and located between the arc-shaped limiting and clamping block 54 and the vertical plate 51. Under the clamping action of the spring 53, the arc-shaped limiting and clamping block 54 can stably clamp and limit the oil cooler housing 4 during daily use, ensuring the stability of the oil cooler housing 4 when placed upright.
[0025] In this embodiment, preferably, one end of the spring 53 abuts against the surface of the arc-shaped limiting block 54, and the other end of the spring 53 abuts against the side of the upright plate 51.
[0026] In this embodiment, preferably, a shaft 56 is fixed to the other end surface of the movable rod 52, and one end of the strip-shaped wax block 55 is rotatably sleeved on the shaft 56, so that the strip-shaped wax block 55 can be smoothly rotatably connected to the movable rod 52.
[0027] In this embodiment, preferably, the quick-release structure 5 further includes a limiting groove 57 formed on the surface of the edge of the placement platform 2 for the strip-shaped wax block 55 to be pulled sideways and screwed into. When the operator needs to quickly release the restriction on the oil cooler housing 4, they only need to pull the strip-shaped wax block 55 sideways, causing the movable rod 52 to pull the arc-shaped limiting block 54, which compresses the spring 53 and moves the arc-shaped limiting block 54 away from the oil cooler housing 4 until the strip-shaped wax block 55 is pulled sideways to the placement platform 2. On one side, the strip-shaped wax block 55 can be rotated 180 degrees around the shaft 56 so that the bottom end of the strip-shaped wax block 55 is aligned with the limiting groove 57. Then, the strip-shaped wax block 55 is released, so that the bottom end of the strip-shaped wax block 55 is inserted into the limiting groove 57. This supports and limits the movable rod 52 and the arc-shaped limiting block 54 in the side-pulled state, preventing the arc-shaped limiting block 54 from rebounding. This frees up the operator's hands and makes it convenient for the operator to quickly pick up and put away the oil cooler housing 4.
[0028] In this embodiment, preferably, the adjustment mechanism 7 includes a threaded rod 71 welded and fixed to the side of the side base block 63, a strip-shaped threaded rod slide 72 opened on the surface of the side frame 3 for the threaded rod 71 to pass through and move up and down, and a locking nut 73 sleeved on the end surface of the threaded rod 71. If the height of the U-shaped spray pipe 6 needs to be adjusted later, simply rotate the locking nut 73 counterclockwise to loosen it, release the restriction on the threaded rod 71 and the side base block 63, and the U-shaped spray pipe 6 can slide up and down between the two side frames 3 to make adaptive height adjustment. When the appropriate height is adjusted, simply tighten the locking nut 73 clockwise, which makes the adjustment very convenient.
[0029] In this embodiment, preferably, the locking nut 73 is threadedly connected to the threaded rod 71.
[0030] In this embodiment, preferably, the top surface of the base 1 is provided with an annular waste liquid tank 11 around the placement platform 2, and the right side of the base 1 is provided with a drain pipe 12 communicating with the annular waste liquid tank 11, so that the corrosive liquid sprayed by the nozzle 61 onto the surface of the oil cooler housing 4 can flow into the annular waste liquid tank 11 for collection and be discharged through the drain pipe 12.
[0031] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A testing device for an oil cooler housing, characterized in that: Includes a base (1), a placement platform (2) fixed at the top center of the base (1), an oil cooler housing (4) placed at the top center of the placement platform (2), two quick-release structures (5) set on the top of the placement platform (2) to press and limit the oil cooler housing (4); and a U-shaped spray pipe (6) mounted on the placement platform (2) and the oil cooler housing (4), multiple nozzles (61) set on the inside of the U-shaped spray pipe (6) facing the oil cooler housing (4), and a liquid inlet hose (62) set on the top of the U-shaped spray pipe (6) and connected to an external liquid pump; two side frames (3) symmetrically fixed on the top of the base (1), and side base blocks (63) fixed on both sides of the U-shaped spray pipe (6), and an adjustment mechanism (7) set between the side base blocks (63) and the side frames (3).
2. The oil cooler housing testing device according to claim 1, characterized in that: The quick-release structure (5) includes a vertical plate (51) fixed on the top surface of the placement platform (2), a movable rod (52) that moves laterally through the vertical plate (51), an arc-shaped limiting block (54) fixed at one end of the movable rod (52) and in close contact with the oil cooler housing (4), a strip-shaped wax block (55) rotatably installed at the other end of the movable rod (52), and a spring (53) sleeved on the surface of the movable rod (52) and located between the arc-shaped limiting block (54) and the vertical plate (51).
3. The oil cooler housing testing device according to claim 2, characterized in that: One end of the spring (53) abuts against the surface of the arc-shaped limiting block (54), and the other end of the spring (53) abuts against the side of the upright plate (51).
4. The oil cooler housing testing device according to claim 2, characterized in that: The other end of the movable rod (52) is fixed with a shaft (56), and one end of the strip-shaped wax block (55) is rotatably sleeved on the shaft (56).
5. The oil cooler housing testing device according to claim 4, characterized in that: The quick-release structure (5) also includes a limiting slot (57) on the surface of the edge of the placement table (2) for the strip-shaped wax block (55) to be pulled in and screwed into.
6. The oil cooler housing testing device according to claim 1, characterized in that: The adjustment mechanism (7) includes a threaded rod (71) fixed to the side of the side base block (63), a strip-shaped screw slide (72) opened on the surface of the side frame (3) for the threaded rod (71) to pass through and move up and down, and a locking nut (73) sleeved on the end surface of the threaded rod (71).
7. The oil cooler housing testing device according to claim 6, characterized in that: The locking nut (73) is threadedly connected to the threaded rod (71).
8. The oil cooler housing testing device according to claim 1, characterized in that: The top surface of the base (1) is provided with an annular waste liquid tank (11) around the placement platform (2), and the right side of the base (1) is provided with a drain pipe (12) that communicates with the annular waste liquid tank (11).