A multi-factor coupling test platform for marine materials

CN224861484UActive Publication Date: 2026-10-16DONGFANG ELECTRIC(FUJIAN)INNOVATION INST CO LTD +1
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Patent Information

Application Number
CN202522404032.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-10-16
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

[0003]目前,对于海工装备的材料或部件评估普遍采用单因子循环老化试验,这类试验往往局限于单一环境因素,但实际海洋环境具有高度复杂性,是多种环境应力因子共同作用的结果,现有的单因子评估方法与实际海洋环境之间存在显著差异,难以精准还原真实海洋环境对材料的影响,传统的评估手段在模拟真实海洋环境方面存在明显局限,无法确保评估结果的准确性与可靠性

Benefits of technology

1、设置实验舱和对比舱,配合老化模块、在线监测模块,为海工装备材料提供最接近真实服役环境的加速老化试验与评估服务,通过老化模块加速海工装备材料的老化速度,再通过在线监测设备连续监测样品在老化过程中的多项特性数值,并进行多因子耦合分析海工装备材料的耐候性与老化规律,进一步助力海工装备结构设计、选材和工艺优化,为提升海工装备的服役寿命与可靠性、降低运维成本和安全风险提供可靠实验数据;

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Abstract

The utility model relates to a kind of multi-factor coupling test platform of marine material, including three-phase total power supply, further include: protection module, by partition into experiment cabin and contrast cabin;Environment simulation module, including the first air blower and second air blower being set to the both sides of experiment cabin, and the third air blower and fourth air blower being set to contrast cabin, the air inlet of third air blower is provided with salt fog filter;Aging module, including power frequency transformer system and SCOTT transformer, experiment cabin and contrast cabin are equipped with power frequency transformer system;SCOTT transformer provides power supply for power frequency transformer system;Online monitoring module, experiment cabin and contrast cabin are equipped with online monitoring module, integrate multiple sensors and data acquisition terminal. The weather resistance and aging law of marine equipment material are analyzed by test platform to multi-factor coupling, to provide reliable experimental data for improving the service life and reliability of marine equipment, reducing operation and maintenance cost and safety risk.
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Description

Technical Field

[0001] This utility model relates to a multi-factor coupling test platform for marine materials, belonging to the field of marine new material testing technology. Background Technology

[0002] Marine new materials refer to various special materials used in marine development under high humidity, high salinity, and high pressure environments, and are the material basis of marine engineering equipment. Strengthening research on marine new materials is beneficial to marine exploration and the development and utilization of marine resources.

[0003] Currently, single-factor cyclic aging tests are commonly used to evaluate materials or components of marine engineering equipment. These tests are often limited to a single environmental factor, but the actual marine environment is highly complex and is the result of the combined effects of multiple environmental stress factors. There are significant differences between existing single-factor evaluation methods and the actual marine environment, making it difficult to accurately reproduce the impact of the real marine environment on materials. Traditional evaluation methods have obvious limitations in simulating the real marine environment and cannot ensure the accuracy and reliability of the evaluation results. Utility Model Content

[0004] The purpose of this invention is to provide a multi-factor coupling test platform for marine materials to solve the problems mentioned in the background art.

[0005] The technical solution of this utility model is as follows: A multi-factor coupling test platform for marine materials includes a three-phase main power supply, and also includes: The protective module is divided into an experimental chamber and a control chamber by a partition; The environmental simulation module includes a first blower and a second blower located on both sides of the experimental chamber, and a third blower and a fourth blower located in the control chamber. The air inlet of the third blower is equipped with a salt spray filter. The aging module includes a power frequency transformer system and a SCOTT transformer. Both the experimental chamber and the control chamber are equipped with power frequency transformer systems, which include step-up transformers, voltage regulators, and control cabinets. The primary side of the SCOTT transformer is connected to the three-phase main power supply, and its two output terminals on the secondary side are connected to the experimental chamber and the control chamber respectively to provide power to the power frequency transformer system. The experimental and control chambers are equipped with online monitoring modules, which integrate multiple sensors and data acquisition terminals.

[0006] Furthermore, the protective device is a hemispherical shape, with multiple cameras and lighting devices inside.

[0007] Furthermore, the power frequency transformer system also includes an operating console for issuing operating commands to the power frequency control cabinet, which is connected to the step-up transformer, voltage regulator, and operating console via cables.

[0008] Furthermore, a variety of sensors are included, such as partial discharge sensors, dielectric loss measurement probes, high-frequency current transformers, high-voltage coupling capacitors, grounding protection units, infrared cameras, salt spray deposition sensors, salt spray concentration sensors, and temperature and humidity sensors.

[0009] This utility model has the following beneficial effects: 1. Set up experimental and control chambers, along with aging and online monitoring modules, to provide accelerated aging tests and evaluation services for marine engineering equipment materials that closely resemble the real service environment. The aging module accelerates the aging rate of marine engineering equipment materials, and the online monitoring equipment continuously monitors multiple characteristic values ​​of the samples during the aging process. Multi-factor coupling analysis is conducted to analyze the weather resistance and aging law of marine engineering equipment materials, further assisting in the structural design, material selection and process optimization of marine engineering equipment, and providing reliable experimental data to improve the service life and reliability of marine engineering equipment, reduce operation and maintenance costs and safety risks. 2. An environmental simulation module is set up within the protection module. The marine environment in the experimental chamber and the ordinary environment in the control chamber are simulated by a blower and a salt spray filter. The weather resistance and aging patterns of marine engineering equipment materials in marine and ordinary environments are compared and verified, thereby improving the accuracy and reliability of the test platform. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model.

[0011] The reference numerals in the figure are as follows: 1. Protective module; 2. Partition; 3. Experimental chamber; 4. Control chamber; 5. Blower; 6. Step-up transformer; 7. Voltage regulator; 8. Control cabinet; 9. Operating console; 10. SCOTT transformer; 11. Online monitoring module; 12. Sample. Detailed Implementation

[0012] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0013] like Figure 1 As shown, a multi-factor coupled experimental platform for marine materials, set up in a real marine environment, includes: The protective module 1 is hemispherical and made of epoxy fiberglass to meet the high strength requirements of the marine environment. The protective module 1 is equipped with multiple cameras and multiple lighting devices. The protective module 1 is divided into experimental chamber 3 and control chamber 4 by partition 2. The protective device 1 is equipped with a three-phase main power supply. The environmental simulation module includes four blowers 5. The first and second blowers are located on both sides of the experimental chamber 3. The first blower is used to blow sea air from outside the test platform into the experimental chamber 3, and the second blower is used to blow gas from inside the experimental chamber 3 out of the experimental chamber 3, realizing air circulation between the experimental chamber 3 and the external marine environment to simulate the external marine environment. The third and fourth blowers are located on both sides of the control chamber 4. The air inlet of the third blower is equipped with a salt spray filter. The third blower is used to blow sea air filtered by salt spray into the control chamber 4, and the fourth blower is used to blow gas from inside the control chamber 4 out of the control chamber 4, simulating the marine environment after salt spray filtration, and verifying the weather resistance and aging law of sample 12 in different marine salt spray environments. Sample 12 can be a material or component of marine engineering equipment. The aging module includes a power frequency transformer system and a SCOTT transformer 10. Both the experimental chamber 3 and the control chamber 4 are equipped with power frequency transformer systems to accelerate the aging of sample 12. The power frequency transformer system includes a step-up transformer 6, a voltage regulator 7, a control cabinet 8, and an operating console 9. The control cabinet 8 controls the voltage regulator 7 and the step-up transformer 6. The operating console 9 receives operation information from the operator and sends the information to the control cabinet 8. The control cabinet 8 is equipped with overcurrent protection, overvoltage protection, and a withstand voltage timing function. The control cabinet 8 is connected to the step-up transformer 6, the voltage regulator 7, and the operating console 9 via cables. A 600V power supply is connected to the operating console 9, and the voltage is adjusted to 5~600V by the operating console 9 and the voltage regulator 7 to output a voltage to the primary winding of the step-up transformer 6. According to the principle of electromagnetic induction, the required high voltage can be obtained in the high voltage winding of the step-up transformer 6. The voltage step-up range is 0.6~50kV, and the continuous pressure application time is not less than 2000h. The primary side of SCOTT transformer 10 is connected to the three-phase main power supply, and its two output terminals on the secondary side are connected to experimental chamber 3 and control chamber 4 respectively, providing power to the power frequency transformer system in experimental chamber 3 and control chamber 4, reducing the power consumption from 500kVA to 300kVA, and achieving uniform power consumption. Online monitoring module 11 is provided in both experimental chamber 3 and control chamber 4. It integrates a partial discharge sensor, a dielectric loss measurement probe, a high-frequency current transformer, a high-voltage coupling capacitor, a grounding protection unit, an infrared camera, a salt spray deposition sensor, a salt spray concentration sensor, a temperature and humidity sensor, and a data acquisition terminal. It is used to simultaneously collect multiple data to verify the weather resistance and aging law of sample 12. The data acquisition terminal includes, but is not limited to, a modular acquisition system, distributed I / O, embedded terminal, and data logger, etc., for collecting data from the above-mentioned multiple sensors.

[0014] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A multi-factor coupled experimental platform for marine materials, comprising a three-phase power supply, characterized in that, Also includes: The protective module is divided into an experimental chamber and a control chamber by a partition; The environmental simulation module includes a first blower and a second blower located on both sides of the experimental chamber, and a third blower and a fourth blower located in the control chamber. The air inlet of the third blower is equipped with a salt spray filter. The aging module includes a power frequency transformer system and a SCOTT transformer. Both the experimental chamber and the control chamber are equipped with power frequency transformer systems, which include step-up transformers, voltage regulators, and control cabinets. The primary side of the SCOTT transformer is connected to the three-phase main power supply, and its two output terminals on the secondary side are connected to the experimental chamber and the control chamber respectively to provide power to the power frequency transformer system. The experimental and control chambers are equipped with online monitoring modules, which integrate multiple sensors and data acquisition terminals.

2. The multi-factor coupling test platform for marine materials as described in claim 1, characterized in that: The protective device is a hemispherical shape, with multiple cameras and lighting devices inside.

3. The multi-factor coupling test platform for marine materials as described in claim 1, characterized in that: The power frequency transformer system also includes an operating console, which is used to issue operating commands to the power frequency control cabinet. The control cabinet is connected to the step-up transformer, voltage regulator and operating console via cables.

4. The multi-factor coupling test platform for marine materials as described in claim 1, characterized in that: Various sensors are included, such as partial discharge sensors, dielectric loss measurement probes, high-frequency current transformers, high-voltage coupling capacitors, grounding protection units, infrared cameras, salt spray deposition sensors, salt spray concentration sensors, and temperature and humidity sensors.